CN206562150U - A kind of automatic set frame bottle-sorting device - Google Patents
A kind of automatic set frame bottle-sorting device Download PDFInfo
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- CN206562150U CN206562150U CN201720254883.8U CN201720254883U CN206562150U CN 206562150 U CN206562150 U CN 206562150U CN 201720254883 U CN201720254883 U CN 201720254883U CN 206562150 U CN206562150 U CN 206562150U
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- 230000007246 mechanism Effects 0.000 claims abstract description 123
- 238000004108 freeze drying Methods 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 40
- 239000003638 chemical reducing agent Substances 0.000 claims description 43
- 238000009432 framing Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000006698 induction Effects 0.000 claims description 13
- 238000005452 bending Methods 0.000 claims description 11
- 230000004888 barrier function Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 230000033001 locomotion Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 239000003814 drug Substances 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000011194 good manufacturing practice Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000012546 transfer Methods 0.000 abstract description 3
- JGSARLDLIJGVTE-UHFFFAOYSA-N 3,3-dimethyl-7-oxo-6-[(2-phenylacetyl)amino]-4-thia-1-azabicyclo[3.2.0]heptane-2-carboxylic acid Chemical compound O=C1N2C(C(O)=O)C(C)(C)SC2C1NC(=O)CC1=CC=CC=C1 JGSARLDLIJGVTE-UHFFFAOYSA-N 0.000 abstract 1
- 229930182555 Penicillin Natural products 0.000 description 13
- JGSARLDLIJGVTE-MBNYWOFBSA-N Penicillin G Chemical compound N([C@H]1[C@H]2SC([C@@H](N2C1=O)C(O)=O)(C)C)C(=O)CC1=CC=CC=C1 JGSARLDLIJGVTE-MBNYWOFBSA-N 0.000 description 13
- 229940049954 penicillin Drugs 0.000 description 13
- 239000007788 liquid Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
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Abstract
A kind of automatic set frame bottle-sorting device, including track bottle feeding conveying mechanism, star-wheel mechanism of push bottles ahead, reason bottle conveying mechanism, reason bottle transfer bar mechanism, automatic set frame bottle body, foraminous conveyer, conveying support baseboard and freeze-drying frame;Bottle inlet conveying mechanism therein, star-wheel mechanism of push bottles ahead, reason bottle conveying mechanism, reason bottle transfer bar mechanism, automatic set frame bottle body and foraminous conveyer are sequentially connected, the bottom of each connected mechanism and foraminous conveyer is installed on conveying support baseboard successively, and the working face of each connected mechanism and foraminous conveyer is same level;Freeze-drying frame is horizontally set on automatic set frame bottle body.Automatic set frame bottle body from top to bottom includes material carrier platform mechanism, automatic Tui Kuang mechanisms and lifting Tao Kuang mechanisms successively.Contacted the device avoids operating personnel with the direct of cillin bottle, the risk that pollution is brought to medicine is reduced to greatest extent, the requirement of Good manufacturing practice has been fully met;The whole bottle organizing process of device is full-automatic, improves production efficiency.
Description
Technical Field
The utility model belongs to the technical field of pharmaceutical machinery, a equipment that is used for transporting the xiLin bottle that the filling is good to the freeze dryer in-process from the liquid filling machine is related to, specifically speaking is an automatic cover frame reason bottled putting.
Background
At present, in the production process of freeze-dried powder injection medicine products, to the xiLin bottle of the good liquid medicine of filling, all adopt the mode of reason bottle cover frame to arrange in order xiLin bottle under the general condition, cover xiLin bottle in the freeze-drying frame after the arrangement, then freeze-dry in sending to the freeze-dryer with xiLin bottle and freeze-drying frame, like this, the xiLin bottle of the good liquid medicine of filling at the in-process of transporting just is difficult for empting.
The existing frame sleeving mode mainly has the following technical problems:
1. the manual bottle arranging and sleeving frame is completely adopted, an operator needs to wear gloves to manually scrape the penicillin bottles into the frame and sleeving the penicillin bottles, obviously, the operation is repeatedly carried out by wearing the gloves across the isolator, the operation is not convenient, the working efficiency cannot be improved, and the requirement of GMP (good manufacturing practice) cannot be met.
2. The finished penicillin bottles need to be placed in a horizontal laminar flow vehicle for transportation, the penicillin bottles cannot be well protected by laminar flow, the labor intensity is high, long-time high-intensity work is easy to cause fatigue of operators, and adverse effects can be brought to air of a clean room;
3. the conventional bottle arranging mechanism needs to use a long bottle arranging push rod to push the freeze-drying frame to the conveying net belt from the bottle arranging table, and a lot of precious time is wasted on bottle arrangement due to the fact that needed space is large, so that the efficiency of medicine production is seriously influenced.
Disclosure of Invention
An object of the utility model is to overcome prior art's is not enough or defect, provides an automatic cover frame reason bottle device, because the whole reason bottle process full automatization of device, has avoided operating personnel and xiLin bottle's direct contact effectively, furthest has reduced the risk of bringing the pollution to the medicine, has satisfied the requirement of GMP (pharmaceutical production management standard) well, has increased substantially production efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an automatic frame sleeving and bottle arranging device comprises a rail bottle feeding and conveying mechanism, a star wheel bottle feeding mechanism, a bottle arranging and conveying mechanism and a bottle arranging push rod mechanism, and is characterized by further comprising an automatic frame sleeving and bottle arranging mechanism, a conveying net belt, a conveying support bottom plate and a freeze-drying frame;
the bottle feeding and conveying mechanism, the star wheel bottle feeding mechanism, the bottle arranging and conveying mechanism, the bottle arranging and pushing rod mechanism, the automatic frame sleeving and bottle arranging mechanism and the conveying net belt are sequentially connected, the bottoms of the connecting mechanisms and the conveying net belt are sequentially and fixedly arranged on the conveying supporting bottom plate, and the working surfaces of the connecting mechanisms and the conveying net belt are in the same horizontal plane; the freeze-drying frame is horizontally and movably arranged on the automatic frame sleeving and bottle arranging mechanism.
In the automatic framing and bottle arranging device, wherein,
the automatic frame sleeving and arranging mechanism sequentially comprises a material loading platform mechanism, an automatic frame pushing mechanism and a lifting frame sleeving mechanism from top to bottom;
the material loading platform mechanism comprises a material loading platform which is supported by platform supporting legs arranged at four corners of the bottom of the material loading platform mechanism; two grooves parallel to the width direction of the material loading platform are symmetrically arranged in the middle of the material loading platform at intervals, bottle arranging platform barrier strips parallel to the grooves are fixedly arranged on the outer edges of the same sides of the two ends of the material loading platform in the length direction respectively, and a freeze-drying frame limiting plate is vertically arranged close to the inner end faces of the bottle arranging platform barrier strips;
the automatic frame pushing mechanism comprises a fixed guide rail and a supporting bottom plate, wherein the bottom of the supporting bottom plate is provided with a plurality of supporting columns; one end of the guide rail is sequentially connected with a coupler, a speed reducer and a push frame driving servo motor which are vertical to the longitudinal direction of the guide rail and are coaxially arranged; the guide rail is movably connected with a push frame, and the push frame can reciprocate along the longitudinal direction of the guide rail and also can vertically lift relative to the guide rail;
the lifting frame sleeving mechanism comprises a pair of lifting supporting vertical plates, two lifting support plates and a lifting support plate vertical lifting control mechanism, wherein the two lifting support plates are respectively arranged in parallel with the inner surfaces of the two lifting supporting vertical plates, and the lifting support plate vertical lifting control mechanism is positioned between the two lifting supporting vertical plates.
The lifting supporting plate vertical lifting control mechanism comprises a driving servo motor, a speed reducer, a T-shaped speed reducer and two transmission shafts, wherein the driving servo motor, the speed reducer and the T-shaped speed reducer are coaxially and sequentially connected, and the two transmission shafts are coaxially connected to two output ends of the T-shaped speed reducer;
the other ends of the two transmission shafts are respectively connected with the input ends of a pair of L-shaped speed reducers, and the output ends of the two L-shaped speed reducers are respectively connected with a lifting guide sliding platform assembly.
The lifting guide sliding platform assembly is arranged between the lifting support vertical plate and the lifting support plate and comprises a rotary lead screw connected with the output end of the L-shaped speed reducer, and a pair of guide rods are symmetrically arranged on two axial sides of the rotary lead screw in parallel;
platform connecting blocks fixedly connected with the lifting supporting vertical plate are arranged at the upper end and the lower end of the rotary screw rod and the guide rods, a platform sliding block capable of sliding up and down along with the rotation of the rotary screw rod is movably arranged on the rotary screw rod and the two guide rods in a penetrating mode, and the platform sliding block is fixedly connected with the inner face of the lifting supporting plate;
the inner surface of the lifting supporting vertical plate is provided with a pair of guide rails which are positioned at two sides of the lifting guiding sliding platform component in parallel and symmetrically, and the guide rails are movably provided with guiding sliding blocks which are fixedly arranged on the inner surface of the lifting supporting plate and can slide up and down along the guide rails.
The output end of the T-shaped speed reducer is connected with the two transmission shafts, the transmission shafts are connected with the input end of the L-shaped speed reducer, and the output end of the L-shaped speed reducer is connected with the rotary screw rod through corresponding couplers.
The upper end surfaces of the two lifting supporting plates are symmetrically provided with step surfaces with L-shaped cross sections; the two ends of the freeze-drying frame in the length direction are horizontally arranged on the horizontal planes of the L-shaped step surfaces of the two lifting support plates and vertically lift above the material loading platform along with the two lifting support plates.
The push frame comprises a lifting cylinder base movably connected with the top surface of the guide rail and a lifting cylinder connected on the base; the upper part of the lifting cylinder is connected with a frame pushing transverse plate, two ends of the frame pushing transverse plate are fixedly connected with a frame pushing shifting fork, a pair of connecting holes are symmetrically formed in the middle of the lower part of the frame pushing transverse plate, a guide bearing sleeve penetrates through the connecting holes, and a guide shaft penetrates through the guide bearing sleeve;
the two pushing frame shifting forks are movably inserted into the two grooves on the material loading platform and longitudinally reciprocate along the guide rail or in the two grooves or do vertical lifting motion relative to the two grooves;
two ends of the guide shaft are respectively fixedly connected with a pair of push frame lifting guide plates; the push frame lifting guide plate is fixedly connected with a sliding block movably arranged on the lifting guide rail; the lifting guide rail is longitudinally connected to the outer wall of the push frame lifting support column; the lifting cylinder base is provided with a frame pushing sensor, and the supporting bottom plate is provided with a sensor induction plate matched with the frame pushing sensor.
The cross section of the sensor induction plate is of a right-angle U-shaped structure, and two bending edges positioned at the bottom and the top of the sensor induction plate are formed;
the opening of the induction plate of the push frame sensor is inwards and longitudinally arranged on the surface of the supporting bottom plate corresponding to the position of the push frame sensor, the bending edge at the bottom of the induction plate is connected with the supporting bottom plate through a bolt, and the bending edge at the top of the induction plate is positioned under the push frame sensor.
The width of the freeze-drying frame is smaller than the length of the two grooves on the material loading platform; the vertical lifting range of the freeze-drying frame is limited in the space above the material carrying platform in the limit plate of the freeze-drying frame; when the freeze-drying frame horizontally descends to the lowest point, the bottom surface of the freeze-drying frame is superposed with the top surface of the material loading platform.
The working surfaces of the connecting mechanisms and the conveying mesh belt comprise the upper surface of the conveying mesh belt, the top surface of the material loading platform and the horizontal planes of the L-shaped step surfaces of the two lifting supporting plates.
The utility model relates to an automatic cover frame reason bottled putting compares with prior art and has following beneficial effect:
the utility model effectively avoids the direct contact between the operators and the penicillin bottles during the penicillin bottle transfer process through the compact and effective structural design, thereby reducing the risk of pollution to the medicines to the maximum extent and well meeting the requirements of GMP (good manufacturing practice);
in the working process of the bottle arranging and sleeving frame, the bottle arranging push rod mechanism only needs to push penicillin bottles to the material carrying platform, then the penicillin bottles are returned to continue to be arranged, after the automatic bottle arranging work of the bottle sleeving frame is finished, the frame pushing shifting fork pushes the freeze-drying frame to the conveying net belt automatically, and therefore production efficiency is greatly improved.
Drawings
FIG. 1 is an overall structure diagram of an automatic framing and bottle arranging device provided by the present invention;
FIG. 2 is a schematic view of the assembly structure of the automatic framing and bottle arranging mechanism in FIG. 1;
FIG. 3 is a schematic view of the loading platform mechanism of FIG. 2;
FIG. 4 is a schematic view of the carrier mechanism of FIG. 3 from another perspective;
FIG. 5 is a schematic view of the automatic frame pushing mechanism of FIG. 2;
FIG. 6 is a schematic structural view of another perspective of the automatic frame pushing mechanism referred to in FIG. 5;
FIG. 7 is a schematic view of the lifting sleeve frame mechanism of FIG. 2 from one perspective;
FIG. 8 is a schematic structural view of another perspective of the lift sleeve frame mechanism referenced in FIG. 7;
fig. 9 is a partial schematic structural view of the left lifting support vertical plate in fig. 8 after being removed.
In the figure:
1-a bottle feeding and conveying mechanism; 2-star wheel bottle feeding mechanism; 3-a bottle arranging and conveying mechanism; 4, a bottle arranging push rod mechanism;
5-automatic framing and bottle arranging device; 6-conveying the mesh belt; 7-a support floor; 8-freeze drying frame;
(5-automatic frame sleeving and bottle arranging mechanism comprising 9-material loading platform mechanism, 10-automatic frame pushing mechanism, 11-lifting frame sleeving mechanism)
9-a loading platform mechanism; the method comprises the following steps:
12-a loading platform support leg; 13-a loading platform; 14-freeze-drying frame limiting plate; 15-bottle straightening table blocking strip; 16-pushing the frame to drive the servomotor; 17-a speed reducer; 18-coupling of the loading table;
10-automatic frame pushing mechanism; the method comprises the following steps:
k-pushing the frame;
19-a guide rail; 20-a support floor to which the guide rails are fixed; 21-a support column;
22-a lifting cylinder base; 23-a push frame sensor; 24-a lifting cylinder; 25-pushing the frame transverse plate; 26-pushing a frame shifting fork; 27-a guide bearing sleeve; 28-a guide shaft;
29-pushing the frame lifting guide plate; 30-pushing frame lifting guide rails;
31-pushing the frame lifting support column; 32-push frame sensor sensing plate;
11-a lifting sleeve frame mechanism; the method comprises the following steps:
33-the lifting sleeve frame drives the servo motor; 34-a speed reducer; a 35-T type speed reducer;
37-a first coupling; 39-a drive shaft;
a 41-L type speed reducer;
43-a lift guided sliding platform assembly;
44-lifting the supporting vertical plate;
45-lifting frame supporting plates; 45 a-an L-shaped step surface of the lifting supporting plate;
46-lifting guide rails.
Detailed Description
The technical solution and the advantages of the present invention will be further described and explained with reference to the above drawings.
Referring to fig. 1, with reference to fig. 2-9, the present invention is illustrated in the drawings, which is an automatic framing and bottle arranging device, and the key technical solution thereof is:
this automatic cover frame reason bottled putting mainly includes: the bottle arranging and conveying device comprises a rail bottle feeding conveying mechanism 1, a star wheel bottle feeding mechanism 2, a bottle arranging and conveying mechanism 3, a bottle arranging push rod mechanism 4, an automatic frame sleeving and bottle arranging mechanism 5, a conveying net belt 6, a conveying supporting bottom plate 7 and a freeze-drying frame 8. Wherein,
the bottle feeding and conveying mechanism 1, the star wheel bottle feeding mechanism 2, the bottle arranging and conveying mechanism 3, the bottle arranging and pushing rod mechanism 4, the automatic frame sleeving and bottle arranging mechanism 5 and the conveying mesh belt 6 are sequentially connected, and the bottoms of the connecting mechanisms and the conveying mesh belt 6 are sequentially and fixedly arranged on a conveying support bottom plate 7; the working surfaces of all the connecting mechanisms and the conveying mesh belt 6 are the same horizontal plane; the freeze-drying frame 8 is horizontally arranged on the automatic frame sleeving and bottle arranging mechanism 5.
Referring to fig. 2, the automatic framing and bottle arranging mechanism 5 shown in the figure sequentially comprises a material loading platform mechanism 9, an automatic frame pushing mechanism 10 and a lifting framing mechanism 11 from top to bottom. Wherein,
as shown in fig. 3 and 4, the material loading platform mechanism 9 comprises a material loading platform 13, the material loading platform 13 is supported by platform supporting legs 12 arranged at four corners of the bottom of the material loading platform 13, and two grooves 13a parallel to the width direction of the material loading platform 13 are symmetrically arranged in the middle of the material loading platform 13 at intervals; the outer edges of the same sides of the two ends in the length direction are respectively and fixedly provided with a bottle arranging platform barrier strip 15 parallel to the groove 13a, and a freeze-drying frame limiting plate 14 is vertically arranged close to the inner end face of the bottle arranging platform barrier strip 15.
As shown in fig. 5 and 6, the automatic frame pushing mechanism 10 includes a fixed guide rail 19 and a supporting bottom plate 20 thereof; the bottom surface of the supporting bottom plate 20 is provided with a plurality of supporting columns 21; one end of the guide rail 19 is sequentially connected with a material loading platform coupler 18, a speed reducer 17 and a push frame driving servo motor 16 which are vertical to the longitudinal direction of the guide rail and are coaxially arranged; the guide rail 19 is movably connected with a pushing frame K which can reciprocate along the longitudinal direction of the guide rail 19 and can vertically lift relative to the guide rail 19.
As shown in fig. 7 to 9, the lifting frame unit 11 includes a pair of lifting supporting vertical plates 44, two lifting support plates 45 respectively disposed in parallel with inner surfaces of the two lifting supporting vertical plates 44, and a lifting support plate vertical lifting control unit disposed between the two lifting supporting vertical plates 44.
The utility model relates to a lifting supporting plate vertical lifting control mechanism, which comprises a driving servo motor 33, a speed reducer 34, a T-shaped speed reducer 35 and two transmission shafts 39 coaxially connected with two output ends of the T-shaped speed reducer 35, wherein the driving servo motor, the speed reducer and the T-shaped speed reducer 35 are coaxially connected in sequence; the other ends of the two transmission shafts 39 are respectively connected with the input ends of a pair of L-shaped speed reducers 41, and the output ends of the two L-shaped speed reducers 41 are respectively connected with a pair of lifting guide sliding platform assemblies 43.
The lifting guide sliding platform assembly 43 is arranged between the lifting support vertical plate 44 and the lifting support plate 45 and comprises a rotary screw rod 43a connected with the output end of the L-shaped speed reducer 41, and a pair of guide rods 43b are symmetrically arranged on two axial sides of the rotary screw rod 43a in parallel;
the upper and lower ends of the rotary screw 43a and the guide rods 43b are provided with platform connecting blocks 43c fixedly connected with the lifting support vertical plate 44, a platform sliding block 43d capable of sliding up and down along with the rotation of the rotary screw 43a is movably arranged on the rotary screw 43a and the two guide rods 43b in a penetrating way, and the platform sliding block 43d is fixedly connected with the inner surface of the lifting supporting plate 45.
A pair of guide rails 46 are symmetrically arranged on the inner surface of the lifting support vertical plate 44 in parallel at two longitudinal sides of the lifting guide sliding platform assembly 43, and a guide slider 46a fixed on the inner surface of the lifting support plate 45 and capable of sliding up and down along the guide rails 46 is movably arranged on the guide rails 46.
As shown in fig. 7, 8 and 9, the output end of the T-shaped speed reducer 35 and the two transmission shafts 39, the transmission shafts 39 and the input end of the L-shaped speed reducer 41, and the output end of the L-shaped speed reducer 41 and the rotary screw 43a are connected by corresponding couplings. Wherein,
two output ends of the T-shaped speed reducer 35 are respectively connected with one ends of two transmission shafts 39 through a first coupling 37 and a second coupling 38; the other ends of the two transmission shafts 39 are respectively connected with two first L-shaped speed reducers 41A and 41B through third and fourth shaft couplers 40 and 47; the output ends of the two L-shaped speed reducers 41 are connected to the two lifting guide sliding platform assemblies 43 through fifth and sixth couplers 42 and 48, respectively.
As shown in fig. 7 and 8, the upper end surfaces of the two lifting support plates 45 are symmetrically provided with step surfaces 45a having L-shaped cross sections; the two ends of the freeze-drying frame 8 in the length direction are horizontally arranged on the horizontal plane of the L-shaped step surfaces 45a of the two lifting support plates 45 and vertically lift above the material loading platform 13 along with the two lifting support plates 45.
When the freeze-drying frame 8 descends to the position where the bottom surface of the freeze-drying frame coincides with the top surface of the loading platform 13 along with the two lifting support plates 45, the vertical lifting range of the freeze-drying frame 8 is limited to the space above the loading platform 13 within the freeze-drying frame limiting plate 14 because the width of the freeze-drying frame 8 is smaller than the length of the two grooves 13a on the loading platform 13. In other words, the freeze-drying frame 8 can only vertically lift in the space above the material loading platform 13 inside the freeze-drying frame limiting plate 14 due to the limitation of the freeze-drying frame limiting plate 14; when the freeze-drying frame 8 is horizontally lowered to the lowest point, the bottom surface of the freeze-drying frame coincides with the top surface of the loading platform 13.
At this moment, the pushing frame K integrally rises, the two pushing frame forks 26 penetrate out of the two grooves 13a on the material loading platform 13, and then the pushing frame K integrally moves backwards to horizontally push the freeze-drying frame 8 onto the conveying mesh belt 6.
The utility model discloses each link to each other mechanism and conveying mesh belt 6's working face mainly includes conveying mesh belt 6's upper surface, carries the top surface of material platform 13 and the L shape step face 45's of two lifting support boards 45 horizontal plane.
Of course, the bottle sorting and conveying device also comprises the relevant working surfaces of the track bottle feeding and conveying mechanism 1, the star wheel bottle feeding mechanism 2, the bottle sorting and conveying mechanism 3 and the bottle sorting push rod mechanism 4 (which belong to the prior art and are not described herein again).
As shown in fig. 5 and 6, the pushing frame K includes a lifting cylinder base 22 movably connected with the top surface of the guide rail 19 and a lifting cylinder 24 connected to the base 22; the upper part of the lifting cylinder 24 is connected with a frame pushing transverse plate 25, two ends of the frame pushing transverse plate 25 are fixedly connected with a frame pushing shifting fork 26, the lower part of the frame pushing transverse plate 25 is symmetrically provided with a pair of connecting holes in the middle, a guide bearing sleeve 27 is arranged in each connecting hole in a penetrating manner, and a guide shaft 28 is arranged on each guide bearing sleeve 27 in a penetrating manner;
two ends of the guide shaft 28 are respectively fixedly connected with a pair of push frame lifting guide plates 29; the frame-pushing lifting guide plate 29 is fixedly connected with a slide block 30a movably arranged on the lifting guide rail 30; the lifting guide rail 30 is longitudinally connected to the outer wall of the push frame lifting support column 31; the lifting cylinder base 22 is provided with a frame pushing sensor 23, and the supporting bottom plate 20 is provided with a sensor induction plate 32 matched with the frame pushing sensor 23.
As shown in fig. 5 and 6, the cross section of the sensor sensing board 32 is a right-angled U-shaped structure, and two bending edges 32a and 32b are formed at the bottom and the top of the sensor sensing board;
the sensor induction plate 32 is provided with an inward opening and is longitudinally arranged on the surface of the support base plate 20 corresponding to the position of the push frame sensor 23, the bottom bending edge 32a is connected with the support base plate 20 through a bolt, and the top bending edge 32b is positioned right below the push frame sensor 23.
When the bottom of the frame pushing sensor 23 is in contact with the top bending edge 32b of the frame pushing sensor induction plate 32, the frame pushing sensor 23 feeds back a signal to the automatic frame pushing mechanism, and the automatic frame pushing mechanism 10 can work normally;
when the bottom of the frame pushing sensor 23 is not in contact with the top bending edge 32b of the frame pushing sensor sensing plate 32, the frame pushing sensor 23 feeds back a signal disappearing message to the automatic frame pushing mechanism, and the automatic frame pushing mechanism 10 stops working and returns to the initial position.
In other words, the longitudinal movement range of the push frame K is only within the longitudinal length range of the sensor sensing plate 32, and the safe working state is obtained when the bottom of the push frame sensor 23 contacts the top bending edge 32b of the sensor sensing plate 32.
As shown in fig. 3-6, two frame-pushing forks 26 are movably inserted into two grooves 13a of the loading platform 13 and reciprocate longitudinally along the guide rails 19 or in the two grooves 13a or move vertically up and down relative to the two grooves 13 a.
When the automatic framing and bottle arranging device provided by the utility model operates normally, the penicillin bottles filled with medicines are sequentially conveyed to the automatic framing and bottle arranging mechanism 5 in rows through the bottle feeding and conveying mechanism 1, the star wheel bottle feeding mechanism 2, the bottle arranging and conveying mechanism 3 and the bottle arranging push rod mechanism 4;
when the penicillin bottles on the penicillin bottles reach the loading capacity of one freeze-drying frame 8, the bottle arranging push rod mechanism 4 automatically pushes all the penicillin bottles to the position, close to the conveying mesh belt 6, on the automatic frame sleeving and bottle arranging mechanism 5; then the bottle straightening push rod mechanism 4 returns;
then, the vial is sleeved in the freeze-drying frame 8 by the lifting frame sleeving mechanism 11, the freeze-drying frame 8 is pushed onto the conveying mesh belt 6 by the automatic frame pushing mechanism 10, the freeze-drying frame 8 is conveyed onto downstream equipment by the conveying mesh belt 6, and the whole working process of the vial arranging frame is finished.
In the working process of the bottle arranging sleeve frame, the bottle arranging push rod mechanism 4 only needs to push the penicillin bottles to the material carrying platform 13, and then the operation of bottle arranging can be continued; after the automatic frame sleeving and bottle arranging mechanism 5 finishes working, the frame pushing fork 26 on the pushing frame K can automatically push the freeze-drying frame 8 to the conveying mesh belt 6, so that the production efficiency can be greatly improved.
The above embodiments are provided only for the purpose of illustration, not for the limitation of the present invention, and those skilled in the relevant art can make various changes or modifications without departing from the spirit and scope of the present invention, therefore, all equivalent technical solutions should also belong to the scope of the present invention, and should be defined by the claims.
Claims (10)
1. An automatic frame sleeving and bottle arranging device comprises a rail bottle feeding and conveying mechanism, a star wheel bottle feeding mechanism, a bottle arranging and conveying mechanism and a bottle arranging push rod mechanism, and is characterized by further comprising an automatic frame sleeving and bottle arranging mechanism, a conveying net belt, a conveying support bottom plate and a freeze-drying frame;
the bottle feeding and conveying mechanism, the star wheel bottle feeding mechanism, the bottle arranging and conveying mechanism, the bottle arranging and pushing rod mechanism, the automatic frame sleeving and bottle arranging mechanism and the conveying net belt are sequentially connected, the bottoms of the connecting mechanisms and the conveying net belt are sequentially and fixedly arranged on the conveying supporting bottom plate, and the working surfaces of the connecting mechanisms and the conveying net belt are in the same horizontal plane; the freeze-drying frame is horizontally and movably arranged on the automatic frame sleeving and bottle arranging mechanism.
2. The automatic framing and bottle arranging device of claim 1, wherein the automatic framing and bottle arranging mechanism comprises a material loading platform mechanism, an automatic frame pushing mechanism and a lifting framing mechanism from top to bottom in sequence;
the material loading platform mechanism comprises a material loading platform which is supported by platform supporting legs arranged at four corners of the bottom of the material loading platform mechanism; two grooves parallel to the width direction of the material loading platform are symmetrically arranged in the middle of the material loading platform at intervals, bottle arranging platform barrier strips parallel to the grooves are fixedly arranged on the outer edges of the same sides of the two ends of the material loading platform in the length direction respectively, and a freeze-drying frame limiting plate is vertically arranged close to the inner end faces of the bottle arranging platform barrier strips;
the automatic frame pushing mechanism comprises a fixed guide rail and a supporting bottom plate, wherein the bottom of the supporting bottom plate is provided with a plurality of supporting columns; one end of the guide rail is sequentially connected with a coupler, a speed reducer and a push frame driving servo motor which are vertical to the longitudinal direction of the guide rail and are coaxially arranged; the guide rail is movably connected with a push frame, and the push frame can reciprocate along the longitudinal direction of the guide rail and also can vertically lift relative to the guide rail;
the lifting frame sleeving mechanism comprises a pair of lifting supporting vertical plates, two lifting support plates and a lifting support plate vertical lifting control mechanism, wherein the two lifting support plates are respectively arranged in parallel with the inner surfaces of the two lifting supporting vertical plates, and the lifting support plate vertical lifting control mechanism is positioned between the two lifting supporting vertical plates.
3. The automatic framing and bottle arranging device according to claim 2, wherein the lifting support plate vertical lifting control mechanism comprises a driving servo motor, a speed reducer, a T-shaped speed reducer and two transmission shafts coaxially connected to two output ends of the T-shaped speed reducer, wherein the driving servo motor, the speed reducer and the T-shaped speed reducer are coaxially connected in sequence;
the other ends of the two transmission shafts are respectively connected with the input ends of a pair of L-shaped speed reducers, and the output ends of the two L-shaped speed reducers are respectively connected with a lifting guide sliding platform assembly.
4. The automatic framing and bottle arranging device according to claim 3, wherein the lifting guide sliding platform assembly is arranged between the lifting support vertical plate and the lifting support plate and comprises a rotary screw rod connected with the output end of an L-shaped speed reducer, and a pair of guide rods are symmetrically arranged on two axial sides of the rotary screw rod in parallel;
platform connecting blocks fixedly connected with the lifting supporting vertical plate are arranged at the upper end and the lower end of the rotary screw rod and the guide rods, a platform sliding block capable of sliding up and down along with the rotation of the rotary screw rod is movably arranged on the rotary screw rod and the two guide rods in a penetrating mode, and the platform sliding block is fixedly connected with the inner face of the lifting supporting plate;
the inner surface of the lifting supporting vertical plate is provided with a pair of guide rails which are arranged at two longitudinal sides of the lifting guide sliding platform component in parallel and symmetrically, and the guide rails are movably provided with guide sliding blocks which are fixedly arranged on the inner surface of the lifting supporting plate and can slide up and down along the guide rails.
5. The automatic framing and bottle arranging device according to any one of claims 3 to 4, wherein the output end of the T-shaped speed reducer is connected with two transmission shafts, the transmission shafts are connected with the input end of the L-shaped speed reducer, and the output end of the L-shaped speed reducer is connected with the rotary screw rod through corresponding couplings.
6. The automatic framing and bottle arranging device of any one of claims 2-4, wherein the upper end surfaces of the two lifting support plates are symmetrically provided with step surfaces with L-shaped cross sections; the two ends of the freeze-drying frame in the length direction are horizontally arranged on the horizontal planes of the L-shaped step surfaces of the two lifting support plates and vertically lift above the material loading platform along with the two lifting support plates.
7. The automatic framing and bottle arranging device of any one of claims 2-4, wherein the pushing frame comprises a lifting cylinder base movably connected with the top surface of the guide rail and a lifting cylinder connected on the base; the upper part of the lifting cylinder is connected with a frame pushing transverse plate, two ends of the frame pushing transverse plate are fixedly connected with a frame pushing shifting fork, a pair of connecting holes are symmetrically formed in the middle of the lower part of the frame pushing transverse plate, a guide bearing sleeve penetrates through the connecting holes, and a guide shaft penetrates through the guide bearing sleeve;
the two pushing frame shifting forks are movably inserted into the two grooves on the material loading platform and longitudinally reciprocate along the guide rail or in the two grooves or do vertical lifting motion relative to the two grooves;
two ends of the guide shaft are respectively fixedly connected with a pair of push frame lifting guide plates; the push frame lifting guide plate is fixedly connected with a sliding block movably arranged on the lifting guide rail; the lifting guide rail is longitudinally connected to the outer wall of the push frame lifting support column; the lifting cylinder base is provided with a frame pushing sensor, and the supporting bottom plate is provided with a sensor induction plate matched with the frame pushing sensor.
8. The automatic framing and bottle arranging device of claim 7, wherein the cross section of the sensor sensing plate is in a right-angled U-shaped structure, and two bent edges are formed at the bottom and the top of the sensor sensing plate;
the opening of the induction plate of the push frame sensor is inwards and longitudinally arranged on the surface of the supporting bottom plate corresponding to the position of the push frame sensor, the bending edge at the bottom of the induction plate is connected with the supporting bottom plate through a bolt, and the bending edge at the top of the induction plate is positioned under the push frame sensor.
9. The automated frame organizing device of any one of claims 1-4, wherein the width of the freeze-drying frame is smaller than the length of two grooves on the loading platform; the vertical lifting range of the freeze-drying frame is limited in the space above the material carrying platform in the limit plate of the freeze-drying frame; when the freeze-drying frame horizontally descends to the lowest point, the bottom surface of the freeze-drying frame is superposed with the top surface of the material loading platform.
10. An automatic bottle sleeving and framing device as claimed in any one of claims 1 to 4, wherein the working surfaces of each of said connecting means and said conveyor belt include the upper surface of the conveyor belt, the top surface of the loading platform and the level of the L-shaped step surfaces of the two lifting pallets.
Priority Applications (1)
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CN201720254883.8U CN206562150U (en) | 2017-03-16 | 2017-03-16 | A kind of automatic set frame bottle-sorting device |
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CN201720254883.8U CN206562150U (en) | 2017-03-16 | 2017-03-16 | A kind of automatic set frame bottle-sorting device |
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CN201720254883.8U Withdrawn - After Issue CN206562150U (en) | 2017-03-16 | 2017-03-16 | A kind of automatic set frame bottle-sorting device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106697873A (en) * | 2017-03-16 | 2017-05-24 | 上海东富龙科技股份有限公司 | Automatic bottle framing and unscrambling device |
-
2017
- 2017-03-16 CN CN201720254883.8U patent/CN206562150U/en not_active Withdrawn - After Issue
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106697873A (en) * | 2017-03-16 | 2017-05-24 | 上海东富龙科技股份有限公司 | Automatic bottle framing and unscrambling device |
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Address after: 201108 No. 1509, Duhui Road, Minhang District, Shanghai Patentee after: Dongfulong Technology Group Co.,Ltd. Address before: 201108 No. 1509, Duhui Road, Minhang District, Shanghai Patentee before: SHANGHAI TOFFLON SCIENCE AND TECHNOLOGY Co.,Ltd. |
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