CN206544015U - Corner brace automatic installation apparatus - Google Patents
Corner brace automatic installation apparatus Download PDFInfo
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- CN206544015U CN206544015U CN201621479444.9U CN201621479444U CN206544015U CN 206544015 U CN206544015 U CN 206544015U CN 201621479444 U CN201621479444 U CN 201621479444U CN 206544015 U CN206544015 U CN 206544015U
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- corner brace
- brace
- bogey
- section bar
- corner
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The utility model for prior art make solar cell frame when each link by manually operating, whole frame Making programme fluency is poor, ineffective deficiency, a kind of corner brace automatic installation apparatus is provided, the device includes corner brace arranging apparatus, corner brace bogey, corner brace pusher, section brace device；Guiding channel is provided with the bottom plate of corner brace bogey；Corner brace arranging apparatus is provided with corner brace grabbing device and shift unit, and corner brace pusher is provided with push part section brace device and is provided with section brace and section bar fixing device；The bottom plate of corner brace bogey is located between section brace and push part, and corner brace is put into guiding channel after corner brace grabbing device crawl corner brace, is pushed and corner brace is pushed in section bar by push part along guiding channel；The corner brace automatic installation apparatus provided using the utility model, putting to corner brace to install from corner brace realizes automation, and each link is tightly combined, and improves production efficiency.
Description
Technical field
The utility model is related to a kind of corner brace automatic installation apparatus.
Background technology
The frame of solar cell is typically made up of aluminium alloy extrusions and corner brace, and section bar constitutes four sides of frame, such as Fig. 1 .0
Shown, the two ends of section bar 2000 are provided with the inclined-plane of docking, the rectangular type of corner brace 1000, with straight flange 1 and straight flange two
1002, the straight flange one of corner brace inserts the intracavitary of a section bar, and straight flange two is inserted into the intracavitary of another section bar, by two adjacent section bar groups
Side at a right angle, connects and composes section bar by the above method on four frames of solar cell two-by-two.In the prior art, to type
When loading corner brace in material, using aritificial cut-off corner brace and section bar, then by the way that corner brace manually is encased in into section bar by the correspondence of section bar
End is connected, and each link needs different workmans to be completed by multiple working procedure, therefore the linking of each link is not close, cause work effect
Rate is low and incision of section bar is easily hurted sb.'s feelings.
Utility model content
The purpose of this utility model is passed through for each link in the prior art when making solar cell frame
Artificial operation, therefore, whole frame Making programme fluency is poor, and interval time is long between each working link, makes operating efficiency
There is provided a kind of corner brace automatic installation apparatus for low deficiency.
The purpose of this utility model is achieved through the following technical solutions：
A kind of corner brace automatic installation apparatus, including corner brace arranging apparatus, corner brace bogey, corner brace pusher, section bar
Support meanss；
Corner brace bogey includes bottom plate, and guiding channel is provided with bottom plate；
Corner brace arranging apparatus includes shift unit and corner brace grabbing device, and corner brace grabbing device is arranged on shift unit,
Drive corner brace grabbing device to be displaced to corner brace by shift unit, be again transplanted on corner brace after corner brace grabbing device crawl corner brace
In the guiding channel of corner brace bogey；
The installation site of section bar and corner brace is provided with corner brace pusher and section brace device, corner brace pusher is set
It is equipped with the drive device for pushing part and pushing part；Section brace device is provided with section brace and section bar fixing device, by
Section brace receive the section bar that the conveying of section bar transmitting device comes and by section bar fixing device by section bar pushing away along pusher
Direction is sent to be fixed on section brace；
The bottom plate of corner brace bogey is located at section brace and pushed between part, the length direction of guiding channel and section bar
Length direction is consistent, and the corner brace in guiding channel can be pushed in the opening of section bar die cavity by push part；
Also include corner brace cutter device, cutter device includes cutting machine and corner brace raw material fixing device, and cutting machine is provided with
Corner brace raw material is fixed on the position corresponding with cutter, the angle of corner brace arranging apparatus by cutter, corner brace raw material fixing device
Code grabbing device can grab the corner brace that cutter are cut out；
Corner brace pusher and corner brace bogey are respectively arranged with the both sides of section brace device；
Corner brace bogey is sent to by corner brace installation site from the putting position of corner brace by bogey conveying device,
Section bar is transported to by corner brace and the installation site of section bar by section bar transmitting device；
Bogey conveying device be tape transport system, corner brace bogey be arranged on two be arranged in parallel take, carry
Device conveying device includes main conveyor line and shunting pipeline, corner brace bogey by jacking transverse-moving mechanism in main conveyor line and
Shunting pipeline is transmitted line transfer, and corner brace bogey has been received after the corner brace that corner brace arranging apparatus is put by main conveying
Line enters corner brace putting position through shunting pipeline again, and being provided with the installation site of corner brace holds the disengaging of corner brace bogey
The bogey reception device for putting conveying device and fixed corner code bogey is carried, being additionally provided with the installation site of corner brace makes
Section brace departs from the section brace reception device of section bar transmitting device and fixed section brace, and bogey reception device can be by
Bogey is fallen back in bogey conveying device, and section brace reception device can fall back to section brace section bar transmission dress
Put；
Corner brace bogey backflow pipeline is additionally provided with, its one end is docked with shunting pipeline, the other end and main conveying
Line is docked, and backflow pipeline realizes the line transfer with shunting pipeline and main conveyor line by jacking transverse-moving mechanism respectively, by
Backflow pipeline receives empty corner brace bogey and backhauls on main conveyor line empty corner brace bogey and return to corner brace pendulum
Put position；
In corner brace installation site, corner brace bogey resigning device and pusher resigning device, corner brace bogey are set
Resigning device includes moving back and forth drive device and guider, and the output end for moving back and forth drive device is provided with support three,
Shunting pipeline is fixedly installed on the top of support three and is fixedly connected with support three, and bogey reception device is fixedly installed on
In support three, and bogey reception device and support three are located at two interbands；It is past that pusher resigning device includes pusher
Multiple drive device and pusher guider, the output end of pusher reciprocating drive unit are connected with support four, push dress
Put and be arranged in support four；
Corner brace arranging apparatus includes support body, shift unit and corner brace grabbing device, and corner brace grabbing device is arranged at
On shift unit, shift unit is arranged on support body, to drive corner brace grabbing device to shift and capture the corner brace that cutting is completed,
Shift unit is truss robot, and corner brace grabbing device is arranged on the mechanical arm of the Z-direction of truss robot, corner brace crawl
Device includes crossbeam, mechanical grip one and mechanical grip two, and crossbeam is arranged on the mechanical arm of the Z axis of truss robot, machinery
Clamping jaw one and mechanical grip two are arranged on crossbeam, and mechanical grip one and mechanical grip two can be with close to each other or remote；
Push part and be provided with least one digitation, the quantity of guiding channel and the quantity of digitation match,
Digitation is oppositely arranged with passage of leading the way, and digitation can be moved and pushed in guiding channel under the driving of drive device
Corner brace makes the straight flange one of corner brace enter in the die cavity opening of section bar；
Guiding channel is constituted by least two risers are arranged in parallel, the width of guiding channel and the width phase of corner brace
Match somebody with somebody, set the plunger on plunger, adjacent riser to be correspondingly arranged on riser, the end ball of plunger protrudes the side of riser, relatively
The distance between ball is answered to be matched with width of corner brace, height and corner brace thickness matching of the plunger relative to guiding channel；
Section bar riveting point device is additionally provided with the installation site of section bar and corner brace, section bar riveting point device includes support body three, riveting
Point mould and decompressor, riveting point mould are nodded including at least one riveting, and riveting, which is nodded, is fixedly installed on the bottom court of installing plate
Set to section bar and the connecting portion of corner brace, decompressor is fixedly installed on support body three and its output end is located at installing plate
Top is oppositely arranged with installing plate, section bar riveting point device by support body three be fixedly installed on section bar and corner brace installed position and
So that riveting is nodded and the connecting portion of corner brace and section bar is correspondingly arranged；
Riveting point mould is also nodded resetting means including riveting, and resetting means includes rod set and elastic component, and elastic component is arranged on bar
In set, the lower end of guide rod is arranged in rod set and above elastic component, and the lower end of rod set is fixedly connected with support body three.
The corner brace automatic installation apparatus provided using the utility model, corner brace is put by corner brace arranging apparatus by corner brace
Leading the way in passage for bogey, is fixed and is supported section bar by section brace device, passes through the push part of corner brace pusher
Corner brace is pushed in the inner chamber of section bar by part along guiding channel, it is achieved that being put from corner brace to the automatic of corner brace installation
Change, whole workflow is smooth, improves the efficiency of corner brace installation, reduce artificial labor intensity, is effectively reduced section bar
The damage of otch and corner brace otch to human body.
Brief description of the drawings
Fig. 1 is corner brace and section bar installation example structure schematic diagram in the utility model；
Fig. 2 is the three-dimensional figure structure schematic representation of this real utility model corner brace automatic installation apparatus；
Fig. 3 is Fig. 2 vertical view figure structure schematic representation；
Fig. 4 is the three-dimensional figure structure schematic representation of the embodiment of corner brace cutter device；
Fig. 5 is the main view figure structure schematic representation of the embodiment of corner brace cutter device；
Fig. 6 is the vertical view figure structure schematic representation of the embodiment of corner brace cutter device；
Fig. 7 is the partial enlarged drawing of I in Fig. 3；
Fig. 8 is the three-dimensional figure structure schematic representation of the embodiment of corner brace arranging apparatus；
Fig. 9 is the enlarged drawing of A in Fig. 8；
Figure 10 is the main view figure structure schematic representation of the embodiment of corner brace arranging apparatus；
Figure 11 is corner brace bogey front view schematic diagram；
Figure 12 is corner brace bogey top view schematic diagram；
Figure 13 is corner brace bogey left view schematic diagram
Figure 14 is the three-dimensional figure structure schematic representation of corner brace erecting device embodiment；
Figure 15 is the side view figure structure schematic representation of corner brace erecting device embodiment；
Figure 16 is the section view figure structure schematic representation of B-B in Figure 15；
Figure 17 is the vertical view figure structure schematic representation of the utility model corner brace erecting device embodiment；
Figure 18 is the three-dimensional figure structure schematic representation of section bar picking-up device embodiment；
Figure 19 is the structural representation of section bar riveting point device embodiment.
Description of reference numerals
200- corner brace cutter devices；
201- Cutting platforms；202- corner brace raw materials；204- blocks；205- section bar pushers；221- cutteves；
230- corner brace raw material fixing devices；231- vertically compresses drive device；232- side pressure drive devices；
300- corner brace arranging apparatus；
301- support bodys one；302- shift units；330- corner brace grabbing devices；331- crossbeams；332- mechanical grips one；
333- mechanical grips two；334- guide rails；335- sliding blocks；304- drive devices；350- corner brace cleaning plants；351- contiguous blocks；
352- blow guns；353- air inlets；
400- bogey conveying device 401- main conveyor lines；402- shunts pipeline；403- backflow pipelines；
404- bogey reception devices；405- section brace reception devices；406- jacking transverse-moving mechanisms；
600- corner brace erecting devices；
601- support bodys two；
620- corner brace bogeys；621- bottom plates；622- risers；623- guiding channels；624- plungers；
630- section brace devices；631- section braces；
640- section bar fixing devices；641- side plates；642- clamping parts；643- clamping cylinders；644- grooves；
650- corner brace pushers；651- drive devices；652- pushes part；653- fixed plates；654- finger-like is dashed forward
Rise；
681- supports three；682- corner brace bogey resigning devices；683- pusher resigning devices；684- supports four
606- section bar transmitting devices；
700- section bars riveting point device；
701- support bodys three；702- rivetings point mould；
730- decompressors；731- rivetings are nodded；732- locating pieces；733- installing plates；734- resetting means；735- bars
Set；736- elastic components；737- guide rod 738- riveting pins.
The 2000- section bars of one 1002- straight flanges of 1001- straight flanges two.
Embodiment
The utility model is further described with reference to specific embodiment：
As shown in Fig. 1 to Figure 19, a kind of corner brace automatic installation apparatus, including corner brace arranging apparatus 300, corner brace bogey
620th, corner brace pusher 650, section bar transmitting device 606, section brace device 630.
As shown in figures 11-13, corner brace bogey 620 includes bottom plate 621, and guiding channel 623 is provided with bottom plate；
If Fig. 8-Figure 10 is with reference to shown in Fig. 3, corner brace arranging apparatus 300 includes shift unit 302 and corner brace grabbing device
350, corner brace grabbing device 350 is arranged on shift unit 302, drives corner brace grabbing device 350 to be displaced to by shift unit 302
At corner brace, captured and be again transplanted on corner brace in the guiding channel 623 of corner brace bogey after corner brace by corner brace grabbing device 350；
This shift unit 302 can be robot or arm robot.
Section bar 2000 is transported to corner brace and the installation site of section bar by section bar transmitting device 606；
As shown in Fig. 2 and Fig. 3 combinations Figure 14-17, the installation site of section bar and corner brace is provided with corner brace pusher 650
With section brace device 630, corner brace pusher is provided with the reciprocating drive unit for pushing part 652 and pushing part；Section bar
Support meanss 630 are provided with section brace 631 and section bar fixing device 640, and it is defeated to receive section bar transmitting device by section brace 631
The section bar 2000 the brought and push direction by section bar fixing device by section bar along pusher is fixed on section brace 631
On, that is, the push direction of the push part of section bar pusher consistent with the length direction of section bar set；Corner brace carrying dress
The bottom plate for putting 620 is located between section brace 631 and push part 652, the length direction of guiding channel 623 and the length side of section bar
To consistent, and push part and the corner brace in guiding channel can be pushed in the opening of section bar die cavity.It is preferred that, section bar is solid
Determining device 640 includes clamping cylinder 643, side plate 641 and clamping part 642, and clamping cylinder 643 is arranged at section brace 631
Bottom, side plate 641 is arranged at the side of section brace 631, and the opposite side of section brace 631 is provided with groove 644, clamping part
642 are arranged in groove 644, can be in groove 644 towards or away from side plate movement, the output end and clamping part of clamping cylinder 643
642 connections, make clamping part clamp section bar, clamping section with side plate to adjust the spacing between clamping part 642 and side plate 641
Part 642 moves to adjust the distance between clamping part 642 and side plate 641 in groove 644.It is of course possible to using other driving dresses
As long as clamping part shift reciprocately can be made by putting driving clamping section uncle and being moved in groove.
A kind of die cavity opening in preferred embodiment simultaneously for section bar two ends installs corner brace, is adapted with this requirement,
A corner brace bogey 620 and corner brace is set to push respectively in the both sides of section brace 631 in the installation site of section bar and corner brace
Device 650, is equally disposed adjacent, the guiding set on corner brace bottom plate by the bottom plate 621 of corner brace bogey with section brace 631
The direction of passage push direction consistent and pusher with the length direction of section bar is consistent with the direction of guiding channel.
Because corner brace is installed in both sides simultaneously, thus the corner brace of both sides direction be it is relative, that is, both sides corner brace straight flange
1 and straight flange 1 be oppositely arranged, in order to reach this require, put when by corner brace by corner brace arranging apparatus to both sides
Corner brace bogey in when, the setting direction of the corner brace in the bogey of not homonymy is opposite, the utility model
Realize that the corner brace being located in the corner brace bogey of both sides is oppositely arranged using following structure：Two are set in corner brace arranging apparatus
Distance between corner brace grabbing device, two corner brace grabbing devices can preferably be adjusted, and two corner brace grabbing devices can be filled by displacement
(302) are put to be displaced to position corresponding with the guiding channel of corresponding corner brace bogey, be put into the corner brace each captured
In the guiding channel of corresponding corner brace bogey, preferred corner brace shift unit is truss robot in the utility model,
Corner brace grabbing device, mechanical grip 1 and mechanical grip two-way are used as using mechanical grip 1 and mechanical grip 2 333
Cross crossbeam to be arranged on the mechanical arm of the Z axis of truss robot, the movement of three dimensions can be completed.
Following preferred scheme can be also used in the utility model, it is using corner brace cutter device 200 that the corner brace of triangle is former
Material cuts into corner brace.It is preferred that cutter device as shown in figs. 4-7, including cutting machine（Do not shown in figure）Fixed with corner brace raw material
Device 230, cutting machine includes cutter 221, by the corner brace raw material of the fixed triangle type of corner brace raw material fixing device 230.Corner brace is put
Put the position of the grabbing device of device and the position of cutter is adapted, the corner brace of well cutting can be grabbed, and corner brace is moved
In the guiding channel for being sent to corner brace bogey.
In preferred scheme, corner brace bogey is transmitted using bogey transmitting device 400 to put
The corner brace bogey for being equipped with corner brace is transferred to corner brace and the installation site of section bar.It is preferred to use synchronous-belt transmission device to be passed
Defeated, bracket is can be set in corner brace bogey, and bottom plate 621 is arranged on bracket, and corner brace bogey is arranged on transmission by bracket
On device.Corner brace bogey reception device 404, the corner brace bogey can be set in the installed position of corner brace and section bar
Reception device is jacking detent mechanism, is connected by the output end of jacking detent mechanism with the bracket of corner brace bogey, when simultaneously
For section bar two ends opening install corner brace when, on main conveyor line 401 set two shunting pipelines 402, shunting pipeline with
Main conveyor line is vertically arranged, and the two synchronous interbands for being located at the position connected with shunting pipeline of main conveyor line are provided with top
Rise transverse-moving mechanism 406, by jacking transverse-moving mechanism realize corner brace bogey main conveyor line with shunting pipeline on conversion and
Position and direction conversion on pipeline arranged in a crossed manner, sets corner brace bogey to receive dress respectively in the both sides of section brace
Put 404, corner brace bogey received from conveyer belt, and adjust the height of the bottom plate of corner brace bogey, make its with
The height of section brace is adapted.In order to further improve operational efficiency, corner brace bogey backflow transmission line 403 is provided with,
Backflow transmission line docks setting with shunting transmission line 402, and it is corner brace carrying dress that docking location, which is provided with jacking transverse-moving mechanism 406,
Put converting transmission line circuit.
It is that section brace 631 sets section brace reception device to improve the stand-by period that production efficiency reduces production line
405, make section bar 2000 that the preceding disengaging section bar transmitting device 606 of corner brace to be installed, install and fall back to section bar transmitting device 606
On, preferably section brace reception device 405 is jacking detent mechanism, is connected by section brace with jacking detent mechanism.
As shown in figure 16, in order to adapt to the section bar of different length, corner brace bogey can be set for corner brace bogey
Resigning device 682 drives length direction of the corner brace bogey along section bar to move back and forth, adjust between corner brace bogey and section bar
Distance；Pusher resigning device 683 is set to drive pusher past along the length direction of section bar for corner brace pusher
Distance between multiple mobile adjustment profiled ends and push part.It is preferred that corner brace bogey resigning device 682 include reciprocal shifting
Dynamic drive device and guider, the output end for moving back and forth drive device are provided with support 3 681, and shunting pipeline 402 is consolidated
Surely it is arranged on the top of support three and is fixedly connected with support three, bogey reception device 404 is fixedly installed on support 3 681
On, and bogey reception device 404 is located at two synchronous interbands.It is preferred that pusher resigning device 683 include pusher
Reciprocating drive unit and pusher guider, the output end of pusher reciprocating drive unit are connected with support 4 684, angle
Code pusher is arranged in support 4 684.Reciprocating drive unit can be cylinder, hydraulic cylinder or screw nut driving device,
Can also be bar transmission device, guider can be slide rail and guiding device for slide block or linear bearing guides.
It is highly preferred that section bar cutting device can be set to cut section bar, by section steel cutting into required otch shape
Shape, the section bar that cutting is finished is arranged on section bar transmission line.
In the top of corner brace and the installation site of section bar, section bar riveting point device 700 is set.As shown in Figure 16 combinations Figure 19, type
Material riveting point device includes support body 3 701, riveting point mould 702 and decompressor 730, and support body 2 701 is arranged at support 4 684
One end, riveting point mould 702 nods 731 including at least one riveting, and riveting is nodded the 731 bottom directions for being fixedly installed on installing plate 733
Section bar and the connecting portion of corner brace are set, and nod 731 top of riveting is provided with riveting pin 738, nodded in each riveting 731 top
Multiple riveting pins 738 can be set, installing plate 733 is fixedly installed on support body 3 701 by guide rod 737, and decompressor is fixedly installed
On support body 3 701 and its output end be located at installing plate 733 top be oppositely arranged with installing plate.Preferably, riveting point mould
702 also nod resetting means 734 including riveting, and resetting means 734 includes guide rod 737, rod set 735 and elastic component 736, elastic component
736 are arranged in rod set 735, and the lower end of guide rod 737 is arranged in rod set and positioned at the top of elastic component 736, the lower end of rod set with
Support 4 is fixedly connected.Rod set 735 can also be fixedly installed on support body 3 701 by fixed block 732.
When setting pusher resigning device, the support body three of section bar riveting point device is fixedly installed in support four, makes riveting
Nod 731 it is synchronous with pusher resigning, it is ensured that the accuracy of riveting point position.
It is highly preferred that as shown in figs. 4-7, its corner brace raw material fixing device 230 includes fixing in corner brace cutter device 200
Device one and fixing device two, limit the upper-lower position of corner brace raw material 202 by fixing device one, section bar are limited by fixing device two
Right position, so that section bar be fixed, it is to avoid lateral sliding and rotation occur on Cutting platform 201 for section bar, pass through cutting machine
The corner brace raw material 202 fixed by fixing device of cutter cutting.
It is preferred that, fixing device one is made up of Cutting platform 201 and the vertical drive device 231 that compresses, vertical to compress driving
Device 231 drives its output end face to be moved to or away from Cutting platform 201, and fixing device two includes the He of side pressure drive device 232
Block 204, side pressure drive device 232 can drive its output end face to move to or away from block 204.Set it is preferred that block 204 is fixed
Put on Cutting platform 201, the vertical drive device 231 that compresses is fixedly installed on the medial surface of block 204, side pressure drive device
232 are fixedly installed on Cutting platform 201.Block is fixedly installed on Cutting platform 201, the vertical drive device that compresses is set
On block, side pressure drive device is arranged on Cutting platform, reduces vertical drive device and the side pressure drive device of compressing
Fixing device, makes complete machine structure simpler, and reduces the material needed for production, reduces production cost, it is preferred that vertical pressure
Tight drive device 231 and side pressure drive device 232 are cylinder, and piston rod also serves as pressure head.Grasped using cylinder as drive device
Control is simple, and service life is long.
It is preferred that, set corner brace raw material to fix dress respectively in the front and rear sides of cutter along the length direction of corner brace raw material 202
Put 230.Due to being respectively arranged with corner brace raw material fixing device in the front and rear sides of the cutter 221 of cutting machine, when cutting is finished, position
Corner brace raw material fixing device in front compresses corner brace, positioned at the corner brace raw material fixing device fixed corner code raw material 202 of rear side, because
This can fix the corner brace of well cutting and corner brace raw material respectively, it is to avoid corner brace and corner brace feed location entanglement after the completion of cutting.
Preferably, corner brace cutter device also includes section bar pusher 205, corner brace raw material to be pushed away to one end of cutting
Send, after the completion of cutting, section bar pusher 205 pushes forward corner brace raw material 202 distance for the size for needing to cut, and realizes
The uninterrupted continuous cutting to corner brace raw material 202, improves production efficiency, it is preferred that pusher is to be arranged on Cutting platform 201
On cylinder, the output end of cylinder is towards the end of section bar, and the stretching for passing through the piston rod of cylinder promotes section bar to move forward.
Corner brace arranging apparatus shift unit 302 is preferably truss robot, and corner brace grabbing device 330 is arranged at truss machine
On the mechanical arm of the Z-direction of people, truss robot can drive corner brace grabbing device 330 to be moved in tri- directions of X, Y, Z, convenient
Corner brace grabbing device 330 is moved to the crawl position of corner brace or corner brace is placed at corner brace bogey, corner brace crawl dress
Put 330 to be arranged on the mechanical arm of the Z-direction of truss robot, so set when corner brace grabbing device 330 captures corner brace,
Grabbing device can from top to bottom capture corner brace, that is, facilitate crawl corner brace to be also convenient for corner brace being put into corner brace bogey.
As Figure 4-Figure 7, corner brace grabbing device 330 includes crossbeam 331, mechanical grip 1 and mechanical grip two
333, crossbeam 331 is arranged on the mechanical arm of the Z-direction of truss robot, and mechanical grip 1 and mechanical grip two are set
In the both sides or bottom of crossbeam 331, to capture symmetrically arranged two corner brace, crossbeam 331 is to install the He of mechanical grip 1
Mechanical grip 2 333, when truss robot drives crossbeam 331 to be moved to the top for two corner braces symmetrically put, mechanical grip
1 and mechanical grip 2 333 open, a corner brace is clamped respectively, truss robot drives crossbeam 331 to move to corner brace and held again
The top put is carried, mechanical grip 1 and mechanical grip 2 333 are opened, two corner braces are placed into corner brace carrying dress
Put, and two corner braces is kept symmetry status, the convenient follow-up two ends that corner brace is loaded to section bar.It is preferred that, the He of mechanical grip one
Mechanical grip 1 can be such as fixedly installed on crossbeam 331 by mechanical grip two with close to each other or remote, machinery folder
Pawl 2 333 is slidably connected with crossbeam 331, or mechanical grip two is fixed, and mechanical grip one is slidably connected, and is set on crossbeam 331
There is the drive device 304 moved to driving machine tool clamping jaw 2 333 or/and mechanical grip one, due to two after the completion of corner brace cutting
The distance between two corner braces difference when the distance between corner brace is put on corner brace bogey with two corner braces, when mechanical grip two
333 when being moved to above corner brace bogey, and the driving mechanical clamping jaw 2 333 of drive device 304 or/and mechanical grip one are in crossbeam
Moved on 331, adjust the distance between mechanical grip 2 333 and mechanical grip 1, realized to the distance between two corner braces
Regulation, when two corner braces is placed on corner brace bogey, reaches the standard put, it is preferred that drive device 304 is cylinder,
The output end of cylinder piston rod is connected with mechanical grip 2 333, and mechanical grip 2 333 is adjusted by the contraction of cylinder in crossbeam
In position on 331, specific embodiment, it is provided with the bottom of crossbeam 331 on guide rail 334, guide rail 334 and is provided with sliding block
335, mechanical grip 2 333 is arranged on sliding block 335, and mechanical grip two is realized by slip of the sliding block 335 on guide rail 334
333 are slidably connected with crossbeam 331.
Corner brace arranging apparatus can also set corner brace cleaning plant 350, to clear up corner brace, the corner brace cut out
It is interior to remain aluminium skimmings, the aluminium skimmings remained in corner brace are cleared up by corner brace cleaning plant 350, it is to avoid aluminium skimmings scratch electricity
Pond piece, it is preferred that corner brace cleaning plant 350 includes being provided with air inlet 353 on contiguous block 351 and blow gun 352, contiguous block 351,
Blow gun 352 is arranged on contiguous block 351, and outlet side, towards corner brace, the outlet side of air inlet pipe is connected with air inlet 353, entered
Tracheae is connected with feeder, and gas enters connecting portion by air inlet pipe, then is blown out by blow gun 352, and the outlet side court of blow gun 352
To corner brace, the gas blown out by blow gun 352 is cleaned to corner brace, in specific embodiment, and contiguous block 351 is arranged at sliding block
On 335, blow gun 352 is set together to be moved with sliding block 335, it is ensured that to be improved all the time towards corner brace to corner brace the outlet side of blow gun 352
The quality of cleaning.
It is preferred that corner brace bogey in bottom plate 621 be arranged on tray rack, as figs 11-13, it is preferred that corner brace is held
Carry and put 620 guiding channel 623 and be made up of riser 622 arranged in parallel, guiding channel width and the width of corner brace 1000
Degree matches.Plunger 624 is set on best riser 622, and the ball at the two ends of plunger 624 protrudes the side of riser 622, adjacent riser
Plunger 624 on 622 is correspondingly arranged, and the distance between ball of mutual corresponding plunger 624 matches with the width of corner brace 1000,
Plunger 624 matches relative to the height of guiding channel 623 with the thickness of corner brace 1000.
Plunger can be that single head plunger can also be double end plunger, preferably double end plunger.
During from single head plunger, plunger is separately positioned on the both sides of riser 622；During from double end plunger 624, plunger 624
The body of riser 622 can be passed through.Multiple plungers 624 can be set on same riser 622, to ensure corner brace 1000 in slip
During keep stable, the center line of corner brace 1000 is preferably overlapped with the center line of guiding channel 623.
Using corner brace bogey 620 circulate corner brace 1000 when, can be by corner brace 1000 from the port or top of riser 622
It is placed into guiding channel 623, places corner brace convenient.Every guiding channel 623 can place a corner brace 1000 and be circulated, and carry
The high precision installed.A plurality of guiding channel 623 is may also set up, now, the bogey efficiency and installation effectiveness of corner brace all can
Large increase.
Because the guiding channel 623 of the corner brace bogey 620 has the effect being oriented to, when installing corner brace, by corner brace
It is placed in guiding channel 623, corner brace by the entrance of guiding channel 623 can slide into outlet in the presence of pusher, pacify
It is attached on the section bar 2000 for being preset in exit.
In use, the side right-angle surface of corner brace is lain in a horizontal plane in guiding channel 623, while being placed in the end ball of plunger 624
The lower section of pearl, makes ball be pressed against corner brace, it is ensured that corner brace keeps firm in circulation and sliding process.Because ball can be stretched
Contracting, so, in corner brace sliding process, when the vertical right-angle surface of corner brace touches ball, ball retraction, corner brace can draw
Smoothly slided in pathway 623.After the vertical right-angle surface of corner brace leaves ball, ball springs back to nature.
Further, the port of export end face of riser 622 is arranged to inclined-plane, and inclined-plane is corresponding with the section bar 2000 being engaged, with
Corner brace is set more accurately to be installed to the end of section bar 2000.
Further, the arrival end of riser 622 is concordant with the end face difference of the port of export, so that the length of each guiding channel 623
It is identical.
Further, groove is set in the upper surface of bottom plate 621, the bottom of riser 622 is arranged in groove, steady using groove
Gu riser 622, that is, ensure that the width of guiding channel 623 is consistent, can prevent corner brace bottom from contacting hair with the bottom seamed edge of riser 622 again
Raw jam.
The utility model guiding channel 623, is not only constituted including being be arranged in parallel by the riser in above-described embodiment, in addition to
Groove, guide rail etc. other there is the structure of guide effect.
Corner brace bogey both can hold corner brace as the container of corner brace and corner brace was circulated on the conveyor line, also may be used
Using in corner brace installation process as corner brace erecting device a part, be that corner brace is smoothly installed in section bar die cavity opening and carried
For the guider of positioning.
Whole production line is carried out for convenience to be uniformly coordinated control, the drive device of each device, power set with control
Device communication connection processed.
The running situation to production line of the present utility model exemplified by using the most preferred structure of the utility model is entered below
Row detailed description, conveniently understands the utility model.
Corner brace automatic installation apparatus of the present utility model operationally, on the one hand gets out one group of section bar 2000, by section bar
It is arranged on section bar transmitting device and section bar is transferred to the section brace device positioned at corner brace installation site by section bar transmitting device
The top of 630 section brace 631, section brace reception device 405 fixes section brace and drives section brace to rise, by type
Material is held up from conveying device, and the clamping cylinder of section bar fixing device drives clamping part to be moved towards side plate, by this group
Section bar is clamped；On the other hand the triangular section put face-to-face is cut into after corner brace by corner brace cutter device, truss robot
Crossbeam 331 is driven to be moved to the top for two corner braces symmetrically put, mechanical grip 1 and mechanical grip 2 333 are opened, point
Do not clamp a corner brace, truss robot drives crossbeam 331 to move to the top of corner brace bogey, the He of mechanical grip 1 again
Mechanical grip 2 333 is opened, in the guiding channel that two corner braces are placed into corner brace bogey, two corner brace bogeys
The straight flange one of corner brace be oppositely arranged, after corner brace bogey fills corner brace, be arranged on the shelves stop device on corner brace pipeline
Corner brace bogey is opened to be delivered to shunting the junction of pipeline 402, in the effect of fixed liter of detent mechanism by main conveyor line 401
Under, two corner brace bogeys are transferred on corresponding shunting pipeline 402 respectively from main conveyor line 401, are filled to section brace
The both sides for putting 630 section brace 631 convey a corner brace bogey 620 respectively, and corner brace bogey reaches section brace 631
Support three is driven to be moved along the length direction of section bar by the reciprocating drive unit driving of corner brace bogey resigning device behind side
So that be loaded with corner brace bogey shunting pipeline 402 close to section brace so as to close to section bar corresponding end, herein
During corner brace bogey, bogey reception device 404 by together towards section bar corresponding end move, then by corner brace
Bogey reception device rises corner brace bogey until the height of lead the way passage and section brace matches, and corner brace is pushed
The die cavity that corner brace is pushed into section bar by device work along guiding channel is intraoral.Pushed away due to carrying out corner brace simultaneously at the two ends of section bar
Operation is sent, therefore is positioned in the length direction upper sectional material of section bar, clamping part is by the horizontal stroke of section bar in the presence of cylinder is clamped
To being positioned, therefore, section bar will not be shifted during corner brace is installed；Corner brace loads after section bar, and decompressor starts punching
Hit installing plate, installing plate drives riveting to nod and 731 moved downward, riveting pin 738 is inserted into section bar and the link position of corner brace, section bar and
Material at the riveting point of corner brace is rushed, and is flattened to form die by size while Surface of profile formation projection, therefore by type
Together with material is riveted on corner brace.Diel is in elasticity after the completion of due to being provided with compression elastic piece 736, riveting point in rod set
The elastic force effect of part is lower to recover to original position；The push part of decoding pusher returns to original position under control of the control means, controls
Device control corner brace bogey reception device and section bar reception device processed are recovered to original position, and section bar and corner brace bogey are returned
Fall on respective conveyer, the section bar for installing corner brace is moved out of outside transmission line, empty corner brace bogey is turned by transmission
Backflow conveying device is moved up into, the position or first-class in backflow conveying device for receiving corner brace is returned in the presence of stop device
Treat.The full automatic inner chamber that corner brace is loaded to section bar is realized, the efficiency of work is greatly improved.
It is preferred that, it is respectively arranged with shelves on main conveyor line 401 and backflow pipeline 403 and stops shelves on device, main conveyor line 401
Stop device and be used for blocking the corner brace bogey for not being transferred to corner brace also, opened after corner brace bogey fills corner brace, flowed back defeated
Shelves in line sending 403 stop the corner brace bogey that device is used for blocking sky, make its accumulation on backflow pipeline 403, when main conveying
Line 401 is opened when inverting, and the corner brace bogey of sky is returned to initial position, it is preferred that main conveyor line 401, shunting pipeline
402nd, the connection two-by-two of backflow pipeline 403 and input conveyor line 608 is respectively arranged with jacking transverse-moving mechanism, to push up
Corner brace bogey is played, makes it stop continuing to convey and be redirected into corresponding pipeline.
In the utility model, the preferred Bosch BOSCH-REXROTH of corner brace transmission production line（Bosch Rexroth）Transmission production
Line, is provided with jacking detent mechanism, jacking transverse-moving mechanism and shelves stop device according to actual needs on its production line, fixed by jacking
The workpiece of transmission is carried out jacking and positioned by position mechanism, makes the object of transmission at orthogonal two by jacking transverse-moving mechanism
On pipeline.
Claims (12)
1. a kind of corner brace automatic installation apparatus, it is characterised in that including corner brace arranging apparatus（300）, corner brace bogey
（620）, corner brace pusher（650）, section brace device（630）；
The corner brace bogey（620）Including bottom plate（621）, guiding channel is provided with bottom plate（623）；
The corner brace arranging apparatus（300）Including shift unit (302) and corner brace grabbing device (350), corner brace grabbing device
(350) it is arranged on the shift unit (302), drives corner brace grabbing device (350) to be displaced to corner brace by shift unit (302)
Place, the guiding channel that corner brace is transplanted on to corner brace bogey again after corner brace is captured by corner brace grabbing device (350)（623）In；
The installation site of section bar and corner brace is provided with corner brace pusher（650）With section brace device（630）, corner brace push
Device is provided with push part（652）With the drive device for pushing part；Section brace device（630）It is provided with section brace
（631）With section bar fixing device（640）, the section bar that the conveying of section bar transmitting device comes is received by section brace（2000）And by type
Push direction of the material fixing device by section bar along pusher is fixed on section brace（631）On；
The bottom plate of the corner brace bogey is located at section brace（631）With push part（652）Between, guiding channel（632）'s
Length direction is consistent with the length direction of section bar, and the corner brace in guiding channel can be pushed to section bar die cavity by push part
Opening in.
2. corner brace automatic installation apparatus as claimed in claim 1, it is characterised in that also including corner brace cutter device（200）, institute
State cutter device（200）Including cutting machine and corner brace raw material fixing device（230）, cutting machine is provided with cutter, corner brace raw material
Corner brace raw material is fixed on the position corresponding with cutter, the corner brace grabbing device of the corner brace arranging apparatus by fixing device
(350) corner brace that cutter are cut out can be grabbed.
3. corner brace automatic installation apparatus as claimed in claim 1 or 2, it is characterised in that in the both sides of section brace device point
Corner brace pusher and corner brace bogey are not provided with.
4. corner brace automatic installation apparatus as claimed in claim 3, it is characterised in that pass through bogey conveying device（400）
Described corner brace bogey is sent to corner brace installation site from the putting position of corner brace, passes through section bar transmitting device（606）
By section bar（2000）It is transported to corner brace and the installation site of section bar.
5. corner brace automatic installation apparatus as claimed in claim 4, it is characterised in that described bogey conveying device
（400）For tape transport system, corner brace bogey be arranged on two be arranged in parallel take, the bogey conveying device
（400）Including main conveyor line（401）With shunting pipeline（402）, corner brace bogey passes through jacking transverse-moving mechanism（406）In master
Pipeline and shunting pipeline are transmitted line transfer, and the corner brace bogey has received the angle that corner brace arranging apparatus is put
Corner brace putting position is entered through shunting pipeline by main conveyor line again after code, being provided with the installation site of corner brace holds corner brace
Carry and put disengaging bogey conveying device（400）And the bogey reception device of fixed corner code bogey（404）, at angle
The installation site of code is additionally provided with the section brace reception dress for making section brace depart from section bar transmitting device and fixed section brace
Put（405）, bogey reception device（404）The bogey can be fallen back to bogey conveying device（400）On, type
Material supports reception device（405）Section brace can be fallen back on section bar transmitting device.
6. corner brace automatic installation apparatus as claimed in claim 5, it is characterised in that be additionally provided with the backflow of corner brace bogey defeated
Line sending（403）, pipeline is docked its one end, the other end is docked with main conveyor line with shunting, and backflow pipeline passes through jacking respectively
Transverse-moving mechanism（406）The line transfer with shunting pipeline and main conveyor line is realized, receiving empty corner brace by backflow pipeline holds
Carry to put and empty corner brace bogey is backhauled on main conveyor line and corner brace putting position is returned to.
7. corner brace automatic installation apparatus as claimed in claim 5, it is characterised in that set corner brace to carry in corner brace installation site
Device resigning device（682）With pusher resigning device（683）, described corner brace bogey resigning device（682）Including
Drive device and guider are moved back and forth, the output end for moving back and forth drive device is provided with support three（681）, shunting conveying
Line（402）It is fixedly installed on support three（681）Top and three be fixedly connected with support, bogey reception device（404）Gu
Surely it is arranged on support three（681）On, and bogey reception device（404）With support three（681）Positioned at two interbands；Pusher
Resigning device（683）Including pusher reciprocating drive unit and pusher guider, pusher reciprocating drive unit
Output end with support four（684）Connection, pusher is arranged on support four（684）On.
8. corner brace automatic installation apparatus as claimed in claim 3, it is characterised in that the corner brace arranging apparatus includes frame
Body (301), shift unit (302) and corner brace grabbing device (350), the corner brace grabbing device (350) are arranged at the shifting
On position device (302), the shift unit (302) is arranged on the support body (301), to drive corner brace grabbing device
(350) corner brace that cutting is completed is shifted and captures, described shift unit (302) is truss robot, the corner brace crawl dress
Put (350) to be arranged on the mechanical arm of the Z-direction of truss robot, the corner brace grabbing device (350) includes crossbeam
(331), mechanical grip one (332) and mechanical grip two (333), the crossbeam (331) are arranged at the machine of the Z axis of truss robot
On tool arm, the mechanical grip one (332) and mechanical grip two are arranged on the crossbeam (331), the mechanical grip one
And mechanical grip two can be with close to each other or remote (332).
9. corner brace automatic installation apparatus as claimed in claim 1, it is characterised in that described push part（652）It is provided with
At least one digitation（654）, the quantity of guiding channel and the quantity of digitation matches, digitation（654）With drawing
Road passage is oppositely arranged, and digitation, which can move in guiding channel and push corner brace, under the driving of drive device makes corner brace
Straight flange one（1001）Enter in the die cavity opening of section bar.
10. corner brace automatic installation apparatus as claimed in claim 1, it is characterised in that described guiding channel is by least two
Riser（622）Composition arranged in parallel, the width of the guiding channel and the width of corner brace match, the riser（622）
Upper setting plunger（624）, the plunger on adjacent riser（624）It is correspondingly arranged, the plunger（624）End ball protrusion riser
（622）Side, the distance between corresponding ball matches with width of corner brace, the plunger（624）Relative to the height of guiding channel
Degree and corner brace thickness matching.
11. corner brace automatic installation apparatus as claimed in claim 1, it is characterised in that section bar and corner brace installation site also
It is provided with section bar riveting point device（700）, the section bar riveting point device（700）Including support body three（701）, riveting point mould（702）With
And decompressor（730）, riveting point mould（702）Nodded including at least one riveting（731）, riveting nods（731）It is fixedly installed on peace
Fill plate（733）Bottom set towards section bar and the connecting portion of corner brace, the decompressor is fixedly installed on support body three（701）
Upper and its output end is located at installing plate（733）Top be oppositely arranged with installing plate, the section bar riveting point device（700）Pass through
Support body three is fixedly installed on the installed position of section bar and corner brace and so that riveting is nodded（731）With corner brace and the connecting portion of section bar
It is correspondingly arranged.
12. corner brace automatic installation apparatus as claimed in claim 11, it is characterised in that riveting point mould（702）Also include riveting point
Head resetting means（734）, resetting means（734）Including guide rod（737）, rod set（735）And elastic component（736）, elastic component（736）
It is arranged on rod set（735）It is interior, guide rod（737）Upper end be fixedly connected with installing plate, guide rod（737）Lower end be arranged in rod set
And positioned at elastic component（736）Top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621479444.9U CN206544015U (en) | 2016-12-30 | 2016-12-30 | Corner brace automatic installation apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621479444.9U CN206544015U (en) | 2016-12-30 | 2016-12-30 | Corner brace automatic installation apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206544015U true CN206544015U (en) | 2017-10-10 |
Family
ID=59993257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621479444.9U Active CN206544015U (en) | 2016-12-30 | 2016-12-30 | Corner brace automatic installation apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206544015U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106695340A (en) * | 2016-12-30 | 2017-05-24 | 秦皇岛可视自动化设备有限公司 | Automatic angle bracket installing production line |
| CN108045923A (en) * | 2017-12-31 | 2018-05-18 | 苏州通锦精密工业股份有限公司 | The corner brace feed unit of aluminum section bar frame production line |
| CN109262260A (en) * | 2018-11-13 | 2019-01-25 | 东莞市绿石自动化科技有限公司 | A kind of photo frame automatic assembly equipment |
| CN111283095A (en) * | 2020-01-21 | 2020-06-16 | 浙江卓逸铝业有限公司 | Processing device for solar module frame |
| CN112974659A (en) * | 2021-04-15 | 2021-06-18 | 太仓威格玛机械设备有限公司 | Corner fastener penetrating structure assembly |
-
2016
- 2016-12-30 CN CN201621479444.9U patent/CN206544015U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106695340A (en) * | 2016-12-30 | 2017-05-24 | 秦皇岛可视自动化设备有限公司 | Automatic angle bracket installing production line |
| CN108045923A (en) * | 2017-12-31 | 2018-05-18 | 苏州通锦精密工业股份有限公司 | The corner brace feed unit of aluminum section bar frame production line |
| CN108045923B (en) * | 2017-12-31 | 2024-04-02 | 苏州通锦精密工业股份有限公司 | Corner connector feeding unit of aluminum profile frame production line |
| CN109262260A (en) * | 2018-11-13 | 2019-01-25 | 东莞市绿石自动化科技有限公司 | A kind of photo frame automatic assembly equipment |
| CN111283095A (en) * | 2020-01-21 | 2020-06-16 | 浙江卓逸铝业有限公司 | Processing device for solar module frame |
| CN112974659A (en) * | 2021-04-15 | 2021-06-18 | 太仓威格玛机械设备有限公司 | Corner fastener penetrating structure assembly |
| CN112974659B (en) * | 2021-04-15 | 2023-02-28 | 太仓威格玛机械设备有限公司 | Corner fastener penetrating structure assembly |
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