CN206497891U - LED modules and LED package assemblings - Google Patents
LED modules and LED package assemblings Download PDFInfo
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- CN206497891U CN206497891U CN201621278519.7U CN201621278519U CN206497891U CN 206497891 U CN206497891 U CN 206497891U CN 201621278519 U CN201621278519 U CN 201621278519U CN 206497891 U CN206497891 U CN 206497891U
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- led
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/49—Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
- H01L2224/491—Disposition
- H01L2224/4911—Disposition the connectors being bonded to at least one common bonding area, e.g. daisy chain
- H01L2224/49113—Disposition the connectors being bonded to at least one common bonding area, e.g. daisy chain the connectors connecting different bonding areas on the semiconductor or solid-state body to a common bonding area outside the body, e.g. converging wires
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/93—Batch processes
- H01L2224/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
- H01L2224/97—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
Abstract
This application discloses LED modules and LED package assemblings.The LED modules include：Printed circuit board (PCB), including the first insulated substrate and thereon it is multiple first wiring；And multiple LED package assemblings, include lead frame and the multiple pixel cells being fixed on the lead frame respectively, wherein, the multiple LED package assemblings are fixed on the printed circuit board, control chip is connected to via the multiple first wiring, the lead frame include the second insulated substrate and thereon multiple second be routed to multiple 5th wirings, multiple second, which are routed to multiple five, connects up for interconnecting the multiple pixel cell.Each LED package assemblings of the LED modules include the LED element of multiple pixel cells, and realize intraconnection using wiring, so as to reduce number of pads with reduce manufacturing cost and improve product reliability.
Description
Technical field
The utility model is related to LED display technique, more particularly, to LED modules and the LED envelope for LED display
Arrangement.
Background technology
LED display has the superiority of following aspect：High gray scale, wide visible angle, abundant color and customizable
Screen shape.Therefore, LED display is widely used in industry, traffic, commercial advertisement, information issue, sports tournament etc. respectively
Individual field.
The pixel element used in LED display is LED.Pixel element is, for example, surface mount device (Surface
Mounted Devices, i.e. SMD) packaged type LED package assemblings.Each LED package assemblings can include lead frame, peace
Three LED elements for showing three kinds of colors of red, green, blue respectively and covering lead frame and permission light on lead frame
The resin encapsulant appeared.The side that three respective light emission sides of LED element cover for packed material.In display image, often
The brightness of three LED elements of individual LED package assemblings is controlled, so as to realize colour light-emitting using blend of colors.
In above-mentioned LED package assemblings, LED is arranged on lead frame, then covers encapsulating compound.Each LED encapsulation groups
Part forms single pixel cell, and including four pads.When forming LED modules, multiple LED package assemblings are welded on
On printed circuit board (PCB) (PCB).The LED modules need to carry out substantial amounts of placement and welding job, cause production efficiency very low, cost
It is higher.Due to the welding difficulty of small size pad, therefore, the poor reliability of LED modules.
Therefore, it is desirable to further improve LED modules structure and manufacture method, with reduce LED modules manufacturing cost and
Improve product reliability.
Utility model content
In view of the above problems, the purpose of this utility model is to provide a kind of improved LED modules and LED package assemblings, its
In by LED package assemblings include multiple LED elements and reduce LED package assemblings number of pads be manufactured into reducing
Originally with raising product reliability.
According to one side of the present utility model, there is provided a kind of LED modules, it is characterised in that including：Printed circuit board (PCB), bag
Include the first insulated substrate and thereon it is multiple first wiring；And multiple LED package assemblings, respectively including lead frame and being fixed on
Multiple pixel cells on the lead frame, wherein, the multiple LED package assemblings are fixed on the printed circuit board, warp
Control chip, multiple second cloth of the lead frame including the second insulated substrate and thereon are connected to by the multiple first wiring
Line is to multiple five wirings, and multiple second, which are routed to multiple five, connects up for interconnecting the multiple pixel cell.
Preferably, the multiple pixel cell arrangement pixel arrays, including 2 to 200 pixel cells.
Preferably, first insulated substrate has relative first surface and second surface, the multiple LED encapsulation group
Part is located on the first surface of first insulated substrate, and the control chip is located at the second surface of first insulated substrate
On.
Preferably, in addition to multiple first vias, first surface and the second table for providing first insulated substrate
Electrical connection between face.
Preferably, the control chip includes being selected from least one of display driver circuit and power supply circuit.
Preferably, each pixel cell in the multiple pixel cell includes at least one LED element.
Preferably, the multiple LED package assemblings also include respectively：On the second insulated substrate multiple first at most
Individual 4th pin and one or more multiple the 4th pad；Encapsulating compound, for covering the lead frame and allowing light saturating
Go out, wherein, each pixel cell in the multiple pixel cell includes the first LED element, the second LED element and the 3rd LED
Element；And in each pixel cell, first LED element, the second LED element and the 3rd LED element respective first
Electrode is fixed on first pin of public one jointly, and respective second electrode is separately fixed at a second pin extremely
On one the 4th pin.
Preferably, every in second wiring is connected up for the first pin of multiple pixel cells is interconnected amongst one another simultaneously
And it is connected to the corresponding pad in first pad, every in the 3rd wiring is connected up for by multiple pixel lists
The second pin of member is interconnected amongst one another and is connected to the corresponding pad in second pad, every in the 4th wiring
Article connect up for by the 3rd pin of multiple pixel cells is interconnected amongst one another and be connected in the 3rd pad corresponding one
Pad, every in the 5th wiring connects up for the 4th pin of multiple pixel cells is interconnected amongst one another and be connected to institute
State the corresponding pad in the 4th pad.
Preferably, the second insulated substrate includes relative the 3rd surface and the 4th surface, the multiple first to institute
State multiple 4th pins and the multiple second wiring is located on the second surface, the multiple second to the multiple the
Four pads and the multiple 3rd to the multiple 5th wiring are located on the second surface, wherein, the LED modules are also
Including multiple second vias, for providing the electrical connection between the 3rd surface of the second insulated substrate and the 4th surface.
According to another aspect of the present utility model, there is provided a kind of LED package assemblings, it is characterised in that including：Lead frame；
Multiple pixel cells, are fixed on the lead frame；And encapsulating compound, for covering the lead frame and allowing light saturating
Go out, wherein, the lead frame include the second insulated substrate and thereon multiple second be routed to multiple 5th wirings, multiple second
Multiple five are routed to connect up for interconnecting the multiple pixel cell.
Preferably, the multiple pixel cell arrangement pixel arrays, including 2 to 200 pixel cells.
Preferably, each pixel cell in the multiple pixel cell includes at least one LED element.
Preferably, in addition to：One or more multiple the 4th pin and multiple first on the second insulated substrate
To multiple 4th pads；Encapsulating compound, for covering the lead frame and allowing light to appear, wherein, the multiple pixel list
Each pixel cell in member includes the first LED element, the second LED element and the 3rd LED element；And in each pixel cell
In, first LED element, the second LED element and the 3rd respective first electrode of LED element are fixed on public one jointly
On first pin, respective second electrode is separately fixed at a second pin to the 4th pin.
Preferably, every in second wiring is connected up for the first pin of multiple pixel cells is interconnected amongst one another simultaneously
And it is connected to the corresponding pad in first pad, every in the 3rd wiring is connected up for by multiple pixel lists
The second pin of member is interconnected amongst one another and is connected to the corresponding pad in second pad, every in the 4th wiring
Article connect up for by the 3rd pin of multiple pixel cells is interconnected amongst one another and be connected in the 3rd pad corresponding one
Pad, every in the 5th wiring connects up for the 4th pin of multiple pixel cells is interconnected amongst one another and be connected to institute
State the corresponding pad in the 4th pad.
Preferably, the second insulated substrate includes relative the 3rd surface and the 4th surface, the multiple first to institute
State multiple 4th pins and the multiple second wiring is located on the second surface, the multiple second to the multiple the
Four pads and the multiple 3rd to the multiple 5th wiring are located on the second surface, wherein, the LED modules are also
Including multiple second vias, for providing the electrical connection between the 3rd surface of the second insulated substrate and the 4th surface.
According to the LED modules of the utility model embodiment, each LED package assemblings include multiple pixel cells respectively, often
Individual pixel cell includes at least one LED element, and the multiple LED package assemblings are connected to institute via a plurality of first wiring
State control chip.Due to being then attached to multiple pixel cell integration packagings on printed circuit board (PCB) in LED package assemblings.
The advantage of the program is：Because the LED array quantity of integration packaging can be selected arbitrarily, therefore, the encapsulation difficulty of product and can
It can be controlled in the reasonable scope by property.
Due to using integration packaging, the pad at the packaging body back side can be greatly reduced.For example, LED modules are to include 9 × 12
One array package of individual pixel cell, the number of pads used for：9+12 × 3=45.If using traditional single
Package assembling, the number of pads used for：9 × 12 × 4=432.Well below the number of pads of traditional single packaging body.From
And greatly reduce the difficulty further LED modules being welded on pcb board.
The LED modules use the LED package assemblings of integrated multiple pixel cells, with traditional single LEDs package assembling phase
Than improving welding efficiency, reducing welding cost.Further, it can be improved using the LED package assemblings of integration packaging
The reliability of LED modules and the air-tightness of module.
Brief description of the drawings
By description referring to the drawings to the utility model embodiment, of the present utility model above-mentioned and other mesh
, feature and advantage will be apparent from.
Fig. 1 shows the decomposition diagram of the LED package assemblings according to prior art.
Fig. 2 shows the decomposition diagram of the LED package assemblings according to the utility model embodiment.
The top and bottom perspective views of the LED package assemblings according to the utility model embodiment are shown respectively in Fig. 3 a and 3b.
The perspective of the different viewing angles of the LED package assemblings according to the utility model embodiment is shown respectively in Fig. 4 a and 4b
Figure.
Fig. 5 shows the flow chart of the manufacture method of the LED modules according to the utility model embodiment.
Embodiment
Various embodiments of the present utility model are more fully described hereinafter with reference to accompanying drawing.In various figures, identical
Element is represented using same or similar reference.For the sake of clarity, the various pieces in accompanying drawing are not drawn to paint
System.
The utility model can be presented in a variety of manners, some of examples explained below.
Fig. 1 shows the decomposition diagram of the LED package assemblings according to prior art.LED package assemblings 100 include lead frame
110th, LED element 120 to 140 and encapsulating compound 150, wherein, LED element 120 to 140 is arranged on lead frame 110, encapsulation
Material 150 is light transmissive material, is covered in the surface of lead frame 110.In figure, for the sake of clarity, by the encapsulation of package assembling 100
Separate and show between material 150 and other parts.
Lead frame 110 is the double-layered circuit board that is manufactured by PCB technology, including PCB substrate 101, multiple pads 116, pin
111 (or being " crystal bonding area ") and multiple pins 112.Multiple pins 112 are located at the same side of PCB substrate 101 with pin 111,
And it is relative with multiple pads 116 positioned at the opposite side of PCB substrate 101 respectively, multiple pins 112 and pin 111 respectively with it is right
The multiple pads 116 answered are realized by the via in PCB substrate 101 and electrically connected.Pin 111 is used to be LED element 120 to 140
Mechanical support is provided.Because pin 111 itself is also conductive, therefore it is pin that pin 111, which is also doubled as, is used for and LED element
120 electrical connections, and the edge of PCB substrate is extended to, pass through mistake for the pad 116 with corresponding PCB substrate opposite side
Electrical connection is realized in hole, so as to provide the electrical connection between LED element 120 and external circuit.The multiple pin 112 each other every
Open, for being electrically connected with LED element 120 to 140, and extend respectively to the edge of PCB substrate, be respectively used to it is corresponding
The pad 116 of PCB substrate opposite side is realized by via and electrically connected, to provide between LED element 120 to 140 and external circuit
Electrical connection.In addition, at least one pin in the multiple pin 112 is connected to LED element 120 to 140 simultaneously, to provide
Electrical connection between the LED element 120 to 140.
Lead frame 110 can be manufactured by PCB manufacture crafts, and the method such as application pattern is shifted and etched limits pin
With the shape of pin.Wherein, pin and multiple pins can also include additional coating to improve electric conductivity, for example, by selected from
The material of the noble metals such as gold, silver is to pin 111 and the conductive coating of the formation of multiple pins 112.Further, lead frame 110 can
With including internal pads 114, for accommodating solder to be electrically connected between LED element.
LED element 120 to 140 is respectively the light-emitting component of one of redgreenblue.LED element 120 to 140 includes respectively
Anode electrode and cathode electrode, and it is internal including PN junction.Apply between the anode electrode and cathode electrode of LED element positive
During voltage, LED element conducting, electronics is from injection P areas of N areas, and hole enters N areas from P areas, so as to utilize minority carrier and majority
The recombination luminescence of carrier.LED element 120 to 140 can be fixed on the supporting region of lead frame 110 using bonding agent.
According to the characteristics of internal structure, the anode electrode and cathode electrode of LED element 120 to 140 can be formed in LED members
On the same surface or opposite surface of part.For example, figure 1 illustrates red LED member of the LED element 120 for vertical stratification
Part, anode electrode 121 and cathode electrode (not shown) are respectively formed on relative surface.In the prior art, LED element
120 anode electrode 121 is arranged at the upper surface of LED element 120.LED element 130 and 140 is respectively the blueness of planar structure
LED element and green LED elements.For example, the anode electrode 131 and cathode electrode 132 of LED element 130 are respectively arranged at LED members
The upper surface of part 130 and it is spaced apart.
LED element 120 is fixed on the pin of lead frame 110 using conducting resinl (such as elargol), while realizing LED members
Electrical connection between the cathode electrode and pin 111 of part 120.Using bonding wire 115, by the negative electrode of LED element 130 and 140
Electrode is respectively connecting to the corresponding pin in multiple pins 112, and the anode electrode of LED element 120 to 140 is connected
A common pin into multiple pins 112.
The light that encapsulating compound 150 allows LED element 120 to 140 to produce is appeared, and the material of encapsulating compound 150 is, for example, epoxy
Resin.
Pad 116 is used to electrically connect with external circuit.For example, the pad 116 of LED package assemblings can be consolidated using solder
Determine on a printed circuit, and be further connected to display driver circuit via printed circuit board (PCB).
The display driver circuit provides driving letter to the LED element 120 to 140 of LED package assemblings 150 at work
Number, by controlling the brightness of each LED element, so as to produce the luminous and desired brightness of desired color.By LED package assemblings
After pixel cell composition LED display, the LED display is can be under the control of drive circuit in display image
Hold.
In the LED package assemblings of above-mentioned prior art, pin 111 is applied not only to as the offer machine of LED element 120 to 140
Tool is supported, and itself also serves as a pin, extends to the corner of PCB substrate 101 below LED element, and with it is corresponding
The opposite side of PCB substrate 101 pad 116 pass through via realize electrical connection.
In addition, multiple pins 112 include the Part I and pad for being used to electrically connect with LED element 120 to 140 respectively
116 Part II electrically connected by via and the center section extended between the first and second.It is described many
The Part I of individual pin 112 is used to provide interconnecting area, is electrically connected with bonding wire 115.It is described in the example shown in Fig. 1
The Part I of multiple pins 112 is ribbon.
In above-mentioned LED package assemblings, LED element 120 to 140 is arranged on lead frame 110, then covering encapsulation
Material.Each LED package assemblings form single pixel cell, and including four pads 116.To be many when forming LED modules
In individual LED package assemblings welding on a printed circuit board (pcb).For example, in order to form and include the LED moulds of 9 × 6 pixel cells
Group, the sum of pad 116 reaches 9 × 6 × 4=216.The LED modules need to carry out substantial amounts of LED package assemblings placement and welded
Work is connect, causes production efficiency very low, high expensive.In the application of small space distance LED display screen, the spacing of pixel cell is for example
Less than 1.6 millimeters, size is, for example, less than 1 × 1 millimeter.The pad size of LED package assemblings is, for example, 0.3 × 0.3 millimeter.Due to
The welding difficulty of small size pad, therefore, the poor reliability of LED modules.
Fig. 2 shows the decomposition diagram of the LED package assemblings according to the utility model embodiment, and Fig. 3 a and 3b are shown respectively
According to the top and bottom perspective views of the LED package assemblings of the utility model embodiment.LED package assemblings 200 include lead frame, row
Arrange into the multiple pixel cells and encapsulating compound 250 of 9 × 6 arrays.However, the number of the pixel cell in each LED package assemblings
Amount is not limited to 54, but can be selected in suitable quantitative range, such as 2 to 200.Each pixel cell includes installing
LED element 220 to 240 on lead frame, encapsulating compound 250 is light transmissive material, is covered in the surface of lead frame.In figure, it is
For the sake of clear, show being separated between the encapsulating compound 250 and other parts of package assembling 200.
Lead frame is the double-layered circuit board that is manufactured by PCB technology, including PCB substrate 201 (the second insulated substrate), a plurality of cloth
Line 261 to 264 (the second wiring), multiple pad 261P to 264P, multiple via 261V to 264V, multiple pins 211 to 214.
Multiple pins 211 to 214 be located at the same side of PCB substrate 201, and respectively with multiple pads positioned at the opposite side of PCB substrate 201
261P to 264P is relative.Pin 211 can be also used as pin.
Lead frame can be manufactured by PCB manufacture crafts, such as application pattern shift and etch method limit pin and
The shape of pin.Wherein, pin and multiple pins can also include additional coating to improve electric conductivity, for example, by selected from gold,
The conductive coating that the material of the noble metals such as silver is formed on the multiple pin 211 to 214.
LED element 220 to 240 is respectively the light-emitting component of one of redgreenblue.LED element 220 to 240 includes respectively
Anode electrode and cathode electrode, and it is internal including PN junction.Apply between the anode electrode and cathode electrode of LED element positive
During voltage, LED element conducting, electronics is from injection P areas of N areas, and hole enters N areas from P areas, so as to utilize minority carrier and majority
The recombination luminescence of carrier.LED element 220 to 240 can be fixed on the supporting region of lead frame using bonding agent.
The light that encapsulating compound 250 allows LED element 220 to 240 to produce is appeared, and the material of encapsulating compound 250 is, for example, epoxy
Resin.
According to the characteristics of internal structure, the anode electrode and cathode electrode of LED element 220 to 240 can be formed in LED members
On the same surface or opposite surface of part.For example, figure 2 illustrates red LED member of the LED element 220 for vertical stratification
Part, anode electrode (not shown) and cathode electrode (not shown) are respectively formed on relative surface.In the prior art,
The anode electrode of LED element 220 is arranged at the upper surface of LED element 220.LED element 230 and 240 is respectively planar structure
Blue-led element and green LED elements.For example, the anode electrode 231 and cathode electrode 232 of LED element 230 are respectively arranged at
The upper surface of LED element 230 and it is spaced apart.
LED element 220 is fixed on pin 211 using conducting resinl (such as elargol), while realizing LED element 220
Electrical connection between cathode electrode and pin 211.It is using bonding wire, the cathode electrode of LED element 230 and 240 is electric respectively
Pin 211 is connected to, realizes that common cathode is electrically connected.Further, using bonding wire, by the anode of LED element 220 to 240
Electrode is respectively electrically connected to pin 212 to 213.This embodiment describes each pixel cell in LED package assemblings 200
The cathode electrode of LED element 220 to 240 is connected to a public pin 211, forms common cathode structure.In the implementation of replacement
In example, the anode electrode of the LED element 220 to 240 of each pixel cell in LED package assemblings 200 can be electrically connected to public affairs
A common pin 211, respective cathode electrode is respectively electrically connected to pin 212 and 213, forms common-anode structure.
LED package assemblings 200 include the pel array of 9 × 6 pixel cell formation, are used using multiple wirings 261 to 264
In realizing interconnection of the different pixels unit inside LED package assemblings 200.As shown in Figure 3 a, wiring 261 is located at PCB substrate 201
On upper and pixel cell identical first surface, for the pin 211 of the same row pixel cell in pel array to be connected each other
It is connected together, the pad 261P on the second surface of PCB substrate 201 is further connected to via via 261V.In the embodiment
In, the quantity of wiring 261, via 261V and pad 261P is 9, corresponding with the columns in pel array.
The pin 220 and 240 of each pixel cell in the LED package assemblings 200 is respectively via corresponding via
262V to 263V is connected to the wiring 262 to 264 on the second surface of PCB substrate 201, wherein, wiring 262 is used for pixel battle array
The pin 212 of same one-row pixels unit in row is connected to each other, and is further attached to pad 262P, and wiring 263 is used for
The pin 213 of same one-row pixels unit in pel array is connected to each other, pad 263P is further attached to, connected up
264 are used to the pin 214 of the same one-row pixels unit in pel array being connected to each other, and are further attached to pad
264P.In this embodiment, wiring 262, via 262V and pad 262P quantity are 6, wiring 263, via 263V and
Pad 263P quantity is 6, and the quantity of wiring 264, via 264V and pad 264P is 6, respectively with pel array
In columns it is corresponding.
Pad 261P to 264P is used to electrically connect with external circuit.For example, can be by the pad 261P of LED package assemblings extremely
264P is fixed on a printed circuit using solder, and is further connected to display driver circuit via printed circuit board (PCB).
The display driver circuit provides driving letter to the LED element 220 to 240 of LED package assemblings 200 at work
Number, by controlling the brightness of each LED element, so as to produce the luminous and desired brightness of desired color.By LED package assemblings
After pixel cell composition LED display, the LED display is can be under the control of drive circuit in display image
Hold.
In above-mentioned LED package assemblings, LED element 220 to 240 is arranged on lead frame, then covers encapsulating compound.Often
Individual LED package assemblings include multiple pixel cells, and using the interconnection inside four groups of wirings realizations, then, four groups of wirings
It is connected to corresponding pad.When forming LED modules, by the welding on a printed circuit board (pcb) of multiple LED package assemblings.Example
Such as, in order to form and include the LED modules of 9 × 6 pixel cells, pad 261P to 264P sum is 9+6 × 3=27.
The LED package assemblings 200 improve the integrated level of pixel cell, and reduce the sum of pad.When forming LED modules,
The placement and welding job of LED package assemblings can be reduced, so that high efficiency and reduction product cost.Due in the LED
Package assembling needs only to form 27 pads in the area of 9 × 6 pixel cells, therefore can use the weldering of large-size
Disk, reduces the welding difficulty of pad, so as to improve the reliability of LED modules.
The perspective of the different viewing angles of the LED package assemblings according to the utility model embodiment is shown respectively in Fig. 4 a and 4b
Figure.LED modules 300 include PCB substrate 301, multiple LED as shown in Figure 2 on the first surface of PCB substrate 301
Package assembling 200, display driver circuit 310 and power supply circuit 320 on the second surface of PCB substrate 301.As showing
Example, shows that LED modules 300 include the array that 10 × 10 LED package assemblings 200 are arranged in figure.The PCB substrate
301 be the first insulated substrate.
As will be understood, multiple LED package assemblings 200 can be welded in PCB substrate 301, in PCB substrate
Wiring (the first wiring, not shown) is formed on 301 (i.e. the first insulated substrates), for LED package assemblings to be electrically connected into display
Drive circuit 310 and power supply circuit 320.
In the embodiment shown in fig. 4, LED package assemblings 200 are located at the first surface of PCB substrate 301, display driving electricity
Road 310 and power supply circuit 320 are located on the second surface of PCB substrate 301.The embodiment can save the table that control chip is occupied
Face region, so as to be conducive to multiple LED components to be spliced into complete LED display.
In alternate embodiments, LED package assemblings 200, display driver circuit 310 and power supply circuit 320 are respectively positioned on PCB
On the first surface of substrate 301.Display driver circuit 310 and power supply circuit 320 are located in the outer peripheral areas of LED modules 300.
Display driver circuit 310 provides drive signal to the LED element 220 to 240 of LED package assemblings 200 at work,
By controlling the brightness of each LED element, so as to produce the luminous and desired brightness of desired color.LED package assemblings are made
For pixel cell composition LED display after, the LED display be can under the control of drive circuit display image content.
Fig. 5 shows the flow chart of the manufacture method of the LED modules according to the utility model embodiment.
In step S01, the manufacture of lead frame is completed using PCB manufacture crafts.For example first by many of PCB substrate
The first surface by PCB substrate is got through at individual pin positioning to multiple vias of second surface, and using mask in PCB substrate
First surface limits the shape of pin and first group of wiring, and limiting second group in the second surface of PCB substrate is routed to
Four groups of wirings and first group of pad to the 4th group of pad shape.The multiple pin is routed to by first group respectively
Four groups of wirings and the multiple via are realized with the pad of the second surface of corresponding PCB substrate to be electrically connected, and is drawn so as to be formed
The agent structure of wire frame.
In step S02, it is preferable that carry out leadframe surfaces processing.The step for example including surface clean and forms gold
Belong to coating.The conductive coating being made up of the material selected from noble metals such as gold, silver is formed on the surface of the pin of lead frame.The conduction
Coating can improve electric conductivity, and improve the wellability of solder.
In step S03, using bonding agent, multiple LED elements of redgreenblue are fixed on the pin of lead frame.
For red LED element, because the LED element has vertical stratification, its anode electrode and cathode electrode are located at LED element respectively
Apparent surface on, therefore red LED element can be bonded on the pin of lead frame simultaneously using conducting resinl (such as elargol)
And realize the electrical connection of the two.
In step S04, using bonding wire, the electrode of LED element is connected to multiple pins.The step for example including
Solder is placed in the interconnecting area of the pin of lead frame, by heating solder is flowed back, and bonding wire is welded on drawn
In the interconnecting area of pin.
In step S05, the lead frame for having fixed LED element is placed in a mold, the encapsulating compound such as resin by injection enters
Row compression molding.The encapsulating compound can be light transmissive material, it is allowed to which the light that LED element is produced is appeared.Encapsulating compound can also be formed with
Optical emission exit, the optical emission exit of the frustum for example formed in resin encapsulant, and three respective light emission sides of LED element
Exposed to the bottom of optical emission exit.
In step S06, the component that above-mentioned steps are formed, be separated into by way of cutting includes multiple pictures respectively
Plain unit and it is routed to the LED package assemblings that intraconnection is realized in the 4th group of wiring using first group.In each LED encapsulation group
In part, multiple pixel cells arrange pixel arrays.Each pixel cell includes three LED elements.In the LED package assemblings
Multiple pixel cells via first group be routed to the 4th group of wiring realize inside interconnection, so as to reduce LED package assemblings
The quantity of pad.
In step S07, multiple LED package assemblings are fixed in PCB substrate.The PCB substrate include multiple pads and
A plurality of wiring.For example, using solder, the pad of the pad of the multiple LED package assemblings and the PCB substrate is fixed on into one
Rise, and realize the electrical connection of the two.
In step S08, control chip is fixed on pcb board.The control chip is for example including display driver circuit 310
With power supply circuit 320.The pad of control chip and the pad of the PCB substrate can be fixed together using solder, and
Realize the electrical connection of the two.Wiring on the pcb board is used to provide between the control chip and the LED package assemblings
Electrical connection.Step formation includes the LED modules of multiple pixel cells and its adjunct circuit.
In step S09, LED modules are tested, whether can be just with the multiple pixel cells judged in LED modules
Often light.LED modules by test are supplied to client as qualified products.
In the above-described embodiment, the method for describing the agent structure that lead frame is directly formed using PCB manufacture crafts.
In alternate embodiments, using the machining process of punching press, the shape of pin is limited using mold shape, and can be with
Including additional carriage with temporary support pin, complete after encapsulation, cut off using stamping machine between lead frame and carriage
Connection so that LED package assemblings form independent element, so as to form the agent structure of lead frame.
According to embodiment of the present utility model as described above, these embodiments do not have all details of detailed descriptionthe,
Also it is only described specific embodiment not limit the utility model.Obviously, as described above, many modifications and change can be made
Change.This specification is chosen and specifically describes these embodiments, be in order to preferably explain principle of the present utility model and it is actual should
With so that skilled artisan can repairing using the utility model and on the basis of the utility model well
Change and use.The scope that protection domain of the present utility model should be defined by the utility model claim is defined.
Claims (13)
1. a kind of LED modules, it is characterised in that including：
Printed circuit board (PCB), including the first insulated substrate and thereon it is multiple first wiring；And
Multiple LED package assemblings, respectively including lead frame and the multiple pixel cells being fixed on the lead frame,
Wherein, the multiple LED package assemblings are fixed on the printed circuit board, are connected to via the multiple first wiring
Control chip,
The lead frame include the second insulated substrate and thereon multiple second be routed to multiple 5th wirings, multiple second wirings
Connected up to multiple five for interconnecting the multiple pixel cell.
2. LED modules according to claim 1, it is characterised in that the multiple pixel cell arranges pixel arrays, its
Include 2 to 200 pixel cells.
3. LED modules according to claim 1, it is characterised in that first insulated substrate has the first relative table
Face and second surface, the multiple LED package assemblings are located on the first surface of first insulated substrate, the control chip
On the second surface of first insulated substrate.
4. LED modules according to claim 3, it is characterised in that also including multiple first vias, for providing described
Electrical connection between the first surface and second surface of one insulated substrate.
5. LED modules according to claim 1, it is characterised in that the control chip includes being selected from display driver circuit
At least one of with power supply circuit.
6. LED modules according to claim 1, it is characterised in that each pixel cell in the multiple pixel cell
Including at least one LED element.
7. LED modules according to claim 1, it is characterised in that the multiple LED package assemblings also include respectively：
Multiple one or more the 4th pin and one or more multiple the 4th pad on the second insulated substrate；
Encapsulating compound, for covering the lead frame and allowing light to appear,
Wherein, each pixel cell in the multiple pixel cell includes the first LED element, the second LED element and the 3rd LED
Element；And
In each pixel cell, first LED element, the second LED element and the 3rd respective first electrode of LED element are common
With being fixed on first pin of public one, respective second electrode is separately fixed at a second pin to one the
On four pins.
8. LED modules according to claim 7, it is characterised in that every in second wiring connects up for will be many
First pin of individual pixel cell is interconnected amongst one another and is connected to the corresponding pad in first pad,
Every in 3rd wiring connects up for the second pin of multiple pixel cells is interconnected amongst one another and be connected to institute
The corresponding pad in the second pad is stated,
Every in 4th wiring connects up for the 3rd pin of multiple pixel cells is interconnected amongst one another and be connected to institute
The corresponding pad in the 3rd pad is stated,
Every in 5th wiring connects up for the 4th pin of multiple pixel cells is interconnected amongst one another and be connected to institute
State the corresponding pad in the 4th pad.
9. LED modules according to claim 8, it is characterised in that the second insulated substrate includes the 3rd relative table
Face and the 4th surface, the multiple first to the multiple 4th pin and the multiple second connects up positioned at the 3rd table
On face, the multiple second to the multiple 4th pad and the multiple 3rd to the multiple 5th wiring be located at it is described
On 4th surface,
Wherein, the LED modules also include multiple second vias, for providing the 3rd surface of the second insulated substrate and the
Electrical connection between four surfaces.
10. a kind of LED package assemblings, it is characterised in that including：
Lead frame；
Multiple pixel cells, are fixed on the lead frame；And
Encapsulating compound, for covering the lead frame and allowing light to appear,
Wherein, the lead frame include the second insulated substrate and thereon multiple second be routed to multiple 5th wirings, Duo Ge
Two, which are routed to multiple five, connects up for interconnecting the multiple pixel cell.
11. LED package assemblings according to claim 10, it is characterised in that the multiple pixel cell arranges pixel
Array, including 2 to 200 pixel cells.
12. LED package assemblings according to claim 10, it is characterised in that each picture in the multiple pixel cell
Plain unit includes at least one LED element.
13. LED package assemblings according to claim 10, it is characterised in that also include：
Multiple one or more the 4th pin and one or more multiple the 4th pad on the second insulated substrate；
Encapsulating compound, for covering the lead frame and allowing light to appear,
Wherein, each pixel cell in the multiple pixel cell includes the first LED element, the second LED element and the 3rd LED
Element；And
In each pixel cell, first LED element, the second LED element and the 3rd respective first electrode of LED element are common
With being fixed on first pin of public one, respective second electrode is separately fixed at a second pin to one the
On four pins.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621278519.7U CN206497891U (en) | 2016-11-25 | 2016-11-25 | LED modules and LED package assemblings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621278519.7U CN206497891U (en) | 2016-11-25 | 2016-11-25 | LED modules and LED package assemblings |
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| Publication Number | Publication Date |
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Family
ID=59801128
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109147584A (en) * | 2018-08-10 | 2019-01-04 | 佛山市国星光电股份有限公司 | A kind of LED display unit group and display panel |
| CN111599911A (en) * | 2020-05-27 | 2020-08-28 | 佛山市国星光电股份有限公司 | LED light-emitting unit and display panel |
-
2016
- 2016-11-25 CN CN201621278519.7U patent/CN206497891U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109147584A (en) * | 2018-08-10 | 2019-01-04 | 佛山市国星光电股份有限公司 | A kind of LED display unit group and display panel |
| CN109147584B (en) * | 2018-08-10 | 2024-02-09 | 佛山市国星光电股份有限公司 | LED display unit group and display panel |
| CN111599911A (en) * | 2020-05-27 | 2020-08-28 | 佛山市国星光电股份有限公司 | LED light-emitting unit and display panel |
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