CN206494660U - Subway open-cut station is adjustable Span Beam gantry crane - Google Patents

Subway open-cut station is adjustable Span Beam gantry crane Download PDF

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Publication number
CN206494660U
CN206494660U CN201720086909.2U CN201720086909U CN206494660U CN 206494660 U CN206494660 U CN 206494660U CN 201720086909 U CN201720086909 U CN 201720086909U CN 206494660 U CN206494660 U CN 206494660U
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China
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span
flange
gantry crane
section
adjustable
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CN201720086909.2U
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Chinese (zh)
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赵胜
王逢松
黄运生
樊建峰
谭云
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Fifth Construction Co Ltd of China Railway Tunnel Group Co Ltd
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Fifth Construction Co Ltd of China Railway Tunnel Group Co Ltd
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Abstract

本实用新型提出了一种地铁明挖车站可调跨度梁门式起重机,包括主梁和安装在主梁两端的支腿,所述主梁包括两根标准配节,所述标准配节的下方设有梁法兰,所述支腿的上方设有柱法兰,所述梁法兰沿主梁方向上有多个位置可与所述柱法兰配合,所述支腿通过所述梁法兰、柱法兰与所述标准配节固定。当车站跨度变化不大时,只需要调整支腿上方柱法兰与梁法兰连接距离,就可以改变门式起重机的跨度,极大减少了工程机械的重复投入和资源的浪费,提高了生产效率和门式起重机的适应性,降低了施工成本,具有实质性特点和进步。

The utility model proposes an adjustable-span beam gantry crane at a subway open excavation station, which includes a main girder and supporting legs installed at both ends of the main girder. A beam flange is provided, and a column flange is provided above the support leg. The beam flange has multiple positions along the direction of the main beam to cooperate with the column flange. The support leg passes through the beam flange, column flange and The standard joints are fixed. When the span of the station does not change much, the span of the gantry crane can be changed only by adjusting the connection distance between the column flange and the beam flange above the outrigger, which greatly reduces the repeated investment in construction machinery and waste of resources, and improves production efficiency and Adaptability of gantry cranes, reduced construction costs, substantial features and advancements.

Description

地铁明挖车站可调跨度梁门式起重机Adjustable span girder gantry crane for subway open excavation station

技术领域technical field

本实用新型涉及建筑施工技术领域,具体涉及地铁明挖车站可调跨度梁门式起重机。The utility model relates to the technical field of building construction, in particular to an adjustable-span beam gantry crane at a subway open excavation station.

背景技术Background technique

随着全国大、中城市地铁工程的大量兴建,地铁明挖车站垂直提升采用的单主梁门式起重(电动葫芦门式起重)和盾构施工渣土垂直提升采用的双主梁门式起重机的应用越来越频繁。随着工程越来越多,门式起重机的使用量也越来越大。由于每个城市、每条线路、每个车站周边的边界条件不一样,每个车站设计建造的跨度也不一样,因此导致每台门式起重机的跨度是不一样的。因为一台门式起重机的使用寿命周期较长,且制造成本较高,如果每个车站或盾构施工新加工制作一台不同跨度的门式起重机,显然是不经济、不环保的。因此,如果车站跨度不一样而要使用同一台门式起重机,只有对门式起重机在使用前都进行主梁跨度改造。但是每次进行主梁跨度改造所耗费用较高,改造的时间比较长,因此为了方便、快速、高效、经济、环保的完成门式起重跨度调节,需要采用一种跨度调节更加便捷的门式起重机。With the construction of a large number of subway projects in large and medium-sized cities across the country, the single main beam gantry crane (electric hoist gantry crane) used in the vertical lifting of subway open excavation stations and the double main beam door used in the vertical lifting of shield construction dregs Cranes are used more and more frequently. With more and more projects, the use of gantry cranes is also increasing. Since the boundary conditions around each city, each line, and each station are different, the span of each station is also different, so the span of each gantry crane is different. Because a gantry crane has a long service life and high manufacturing cost, it is obviously uneconomical and not environmentally friendly to manufacture a new gantry crane with different spans for each station or shield construction. Therefore, if the span of the station is different and the same gantry crane is to be used, only the span of the main girder must be modified before the gantry crane is used. However, the cost of the main girder span reconstruction is high and the reconstruction time is relatively long. Therefore, in order to complete the span adjustment of the portal crane conveniently, quickly, efficiently, economically and environmentally friendly, it is necessary to adopt a more convenient span adjustment door. type crane.

实用新型内容Utility model content

本实用新型提出了一种地铁明挖车站可调跨度梁门式起重机,解决现有技术中门式起重机主梁跨度不可调节,针对不同的施工跨度要求,只能对门式起重机主梁进行二次加工或改造的技术问题。The utility model proposes an adjustable-span girder gantry crane at a subway open-cut station, which solves the problem that the span of the main girder of the gantry crane in the prior art cannot be adjusted, and the main girder of the gantry crane can only be adjusted twice for different construction span requirements. Technical problems of processing or transformation.

本实用新型的技术方案是这样实现的:一种地铁明挖车站可调跨度梁门式起重机,包括主梁和安装在主梁两端的支腿,所述主梁包括两根标准配节,所述两根标准配节的下方均设有梁法兰,所述支腿的上方设有柱法兰,所述梁法兰沿主梁方向上有多个位置可与所述柱法兰配合,所述支腿通过所述梁法兰、柱法兰与所述两根标准配节固定。当车站跨度变化不大时,只需要调整支腿上方柱法兰与梁法兰连接距离,就可以改变门式起重机的跨度。The technical solution of the utility model is realized in the following way: an adjustable-span beam gantry crane at a subway open-cut station includes a main girder and supporting legs installed at both ends of the main girder, the main girder includes two standard joints, and the Beam flanges are provided below the two standard joints, and column flanges are provided above the legs. The beam flange, the column flange and the two standard joints are fixed. When the span of the station does not change much, the span of the gantry crane can be changed only by adjusting the connection distance between the column flange and the beam flange above the outrigger.

所述柱法兰长度与所述支腿长度相当。这种结构设计,主要是满足门式起重机跨度增大后的承载能力和稳定性要求。The length of the column flange is equivalent to the length of the legs. This structural design is mainly to meet the carrying capacity and stability requirements of the enlarged span of the gantry crane.

所述主梁还包括一根可调跨度配节,所述可调跨度配节安装在所述两根标准配节之间。当车站跨度变化较大,光靠调整支腿与梁法兰连接距离也无法满足跨度要求时,可以在主梁的两根标准配节之间,增加一根可调跨度配节,从而进一步增大门式起重机的跨度。The main beam also includes an adjustable span joint, and the adjustable span joint is installed between the two standard joints. When the span of the station changes greatly, and the adjustment of the distance between the outrigger and the flange of the beam cannot meet the span requirements, an adjustable span joint can be added between the two standard joints of the main beam to further increase the portal type. The span of the crane.

所述两根标准配节之间或所述标准配节与可调跨度配节之间均采用螺栓连接。每段主梁拼接板螺栓孔直径和孔距统一标准;方便主梁的快速组合和跨度调节。Bolts are used between the two standard joints or between the standard joints and the adjustable span joints. The bolt hole diameter and hole distance of each section of the main beam splicing plate are uniform; it is convenient for the rapid combination and span adjustment of the main beam.

本实用新型根据不同车站跨度,对门式起重机的跨度进行组装调节,具体分为以下三种:The utility model assembles and adjusts the span of the gantry crane according to different station spans, and is specifically divided into the following three types:

1、车站跨度变化不大时,只需调整支腿的柱法兰与标准配节的梁法兰联接距离,就可实现门式起重机跨度调节。1. When the span of the station does not change much, it is only necessary to adjust the connection distance between the column flange of the outrigger and the beam flange of the standard joint to realize the span adjustment of the gantry crane.

2、当车站跨度增加较多,单靠调整支腿与梁法兰连接距离也无法满足跨度要求时,可以在主梁的两根标准配节之间,增加一根可调跨度配节,从而进一步增大门式起重机的跨度。2. When the span of the station increases a lot and the span requirement cannot be met by simply adjusting the connection distance between the outrigger and the beam flange, an adjustable span joint can be added between the two standard joints of the main beam to further increase the span. The span of a gantry crane.

3、当车站跨度减少较多时,可将主梁的可调跨度配节去掉,主梁在组装时不安装可调跨度配节,然后再按照第一种方式进行调节,从而达到施工要求。3. When the span of the station is greatly reduced, the adjustable span joints of the main girder can be removed, and the main girder is not installed with adjustable span joints during assembly, and then adjusted according to the first method, so as to meet the construction requirements.

本实用新型采用法兰连接和增减可调跨度配节的方式,调整门式起重机的跨度,以适应不同车站宽度的轨距施工需要,极大减少了工程机械重复投入和资源的浪费,提高了生产效率和门式起重机的适应性,降低了施工成本,具有实质性特点和进步。The utility model adopts the method of flange connection and increase or decrease adjustable span joints to adjust the span of the gantry crane to meet the construction needs of gauges with different station widths, greatly reducing repeated investment in construction machinery and waste of resources, and improving It improves the production efficiency and the adaptability of the gantry crane, reduces the construction cost, and has substantial characteristics and progress.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiment of the utility model more clearly, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the utility model. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.

图1为本实用新型一种地铁明挖车站可调跨度梁门式起重机结构示意图;Fig. 1 is a structural schematic diagram of an adjustable-span beam gantry crane at a subway open excavation station according to the present invention;

图2为该门式起重机增加一根可调跨度配节时的结构示意图。Figure 2 is a schematic structural view of the gantry crane when an adjustable span joint is added.

图中标记,1、支腿;2、第一标准配节;3、第二标准配节;4、柱法兰;5、梁法兰;6、可调跨度配节。Marked in the figure, 1, outrigger; 2, the first standard joint; 3, the second standard joint; 4, column flange; 5, beam flange; 6, adjustable span joint.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

图1中所示为一种地铁明挖车站可调跨度梁门式起重机结构示意图。该门式起重机主梁包括两根标准配节:第一标准配节2和第二标准配节3,两根标准配节的下方均焊有梁法兰5,支腿1的上方焊有柱法兰4,梁法兰5沿主梁方向上有多个位置可与柱法兰4配合,支腿1通过所述梁法兰5、柱法兰4与两根标准配节固定。当车站跨度变化不大时,调整支腿1上方的柱法兰4与梁法兰5连接距离,就可以改变门式起重机的跨度。柱法兰4长度与支腿1长度相当或相同,以满足门式起重机跨度增大后的承载能力和稳定性要求。Figure 1 is a structural schematic diagram of an adjustable-span beam gantry crane at a subway open excavation station. The main girder of the gantry crane includes two standard joints: the first standard joint 2 and the second standard joint 3, the beam flange 5 is welded on the bottom of the two standard joints, and the column flange is welded on the top of the leg 1 4. The beam flange 5 has multiple positions along the direction of the main beam to cooperate with the column flange 4, and the outrigger 1 is fixed with two standard joints through the beam flange 5 and the column flange 4. When the span of the station does not change much, the span of the gantry crane can be changed by adjusting the connecting distance between the column flange 4 and the beam flange 5 above the support leg 1 . The length of the column flange 4 is equal to or the same as that of the support leg 1, so as to meet the load-bearing capacity and stability requirements after the span of the gantry crane is increased.

图2中所示为该门式起重机增加一根可调跨度配节时的结构示意图。当车站跨度增加较多,光靠调整支腿与梁法兰连接距离也无法满足跨度要求时,可以在第一标准配节2和第二标准配节3之间,增加一根可调跨度配节6,从而进一步增大门式起重机的跨度,可调跨度配节6的两端分别通过连接板和螺栓与第一标准配节2和第二标准配节3可拆卸连接。Figure 2 is a schematic diagram of the structure of the gantry crane when an adjustable span joint is added. When the span of the station increases a lot and the span requirement cannot be met by adjusting the connection distance between the outrigger and the beam flange, an adjustable span joint 6 can be added between the first standard joint 2 and the second standard joint 3 , thereby further increasing the span of the gantry crane, the two ends of the adjustable span joint 6 are detachably connected to the first standard joint 2 and the second standard joint 3 through connecting plates and bolts respectively.

该门式起重机在新制作时,选取最长跨度的尺寸为设计加工主梁尺寸,先将整根主梁由钢结构加工而成,保证主梁的钢强度和上拱度,再将整根主梁分段制作成标准配节、可调跨度配节;可调跨度配节做成统一长度,每段主梁拼接板螺栓孔直径和孔距统一标准;方便主梁的快速组合和跨度调节。When the gantry crane is newly manufactured, the longest span size is selected as the designed and processed main girder size. Standard joints and adjustable span joints are made in sections; adjustable span joints are made into uniform lengths, and the bolt hole diameter and hole distance of each main girder splicing plate are uniform; it is convenient for the rapid combination and span adjustment of the main girder.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.

Claims (4)

1. a kind of adjustable Span Beam gantry crane of subway open-cut station, including girder and the supporting leg (1) installed in girder two ends, It is characterized in that:The girder includes two standards with section, and lower section of two standards with section is equipped with beam flange (5), institute The top for stating supporting leg (1) is provided with post flange (4), and the beam flange (5) has multiple positions can be with the post method along along girder direction Blue (4) coordinate, and the supporting leg (1) is fixed by the beam flange (5), post flange (4) and the standard with section.
2. gantry crane according to claim 1, it is characterised in that:Post flange (4) length and the supporting leg (1) Length is suitable.
3. gantry crane according to claim 2, it is characterised in that:The girder is also matched somebody with somebody including an adjustable span Section, the adjustable span is arranged on two standards between section with section.
4. any gantry crane according to claims 1 to 3, it is characterised in that:Two standards are between section Or the standard with section and adjustable span with section between be connected by screw bolts.
CN201720086909.2U 2017-01-23 2017-01-23 Subway open-cut station is adjustable Span Beam gantry crane Expired - Fee Related CN206494660U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110723655A (en) * 2019-10-22 2020-01-24 海盐天奇标准件股份有限公司 Lifting device for bridge crane
CN110723643A (en) * 2019-12-05 2020-01-24 上海振华重工(集团)股份有限公司 Method for changing track gauge of in-service crane

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110723655A (en) * 2019-10-22 2020-01-24 海盐天奇标准件股份有限公司 Lifting device for bridge crane
CN110723643A (en) * 2019-12-05 2020-01-24 上海振华重工(集团)股份有限公司 Method for changing track gauge of in-service crane
CN110723643B (en) * 2019-12-05 2020-11-27 上海振华重工(集团)股份有限公司 A method of changing the gauge of cranes in service

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