CN202922126U - Wind electricity tower flange group tool - Google Patents
Wind electricity tower flange group tool Download PDFInfo
- Publication number
- CN202922126U CN202922126U CN201220486158.0U CN201220486158U CN202922126U CN 202922126 U CN202922126 U CN 202922126U CN 201220486158 U CN201220486158 U CN 201220486158U CN 202922126 U CN202922126 U CN 202922126U
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- flange
- tower
- pressing plate
- tower cylinder
- active block
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Abstract
The utility model provides a wind electricity tower flange group tool, particularly relates to a group molding device between a wind power generation tower flange and a tower cylinder, and aims to solve the problems of unevenness off-tolerance and ovality off-tolerance of a flange plane generated after a wind electricity flange and a tower cylinder body are welded and molded. Multiple fixed slide rail components are uniformly arranged on a platform according to the peripheral direction. Inner ends of various pressing plates can be contacted with the outer side circumference face of a flange. Movable check blocks are located on the pressing plates, and a support is arranged between the movable check blocks and the pressing plates. Various movable check blocks can be contacted with the outer side circumference face of the flange. The tower cylinder is located over the flange, a wedge is arranged between the tower cylinder and each movable check block, and two fastening bolts are arranged on each pressing plate. according to the wind electricity tower flange group tool, out-of-roundness of the cylinder body is adjusted through up-and-down motion of each drill key in the peripheral direction of the flange by the fastening movable check blocks, relatively speaking, the flange is not subjected to external force, powerful assembly of traditional process is avoided, and thus the problem of the ovality off-tolerance of the flange is controlled.
Description
Technical field
The utility model relates to a kind of wind turbine tower flange group to frock, is specifically related to organize shaped device between a kind of wind turbine tower flange and tower cylinder.
Background technology
According to conventional art, two large technological deficiencies are arranged after wind power flange and the moulding of tower cylinder barrel soldering; Flange turn up and the Flange Plane unevenness and ovality overproof.
In conventional art, flange and tower cylinder group are that cylindrical shell is lain in a horizontal plane in group on positioner to method, with crane, flange is sling, by the gap between the right method adjustment flange neck of artificial group and body end surface and the circumference both dock.Have following problem: 1, under Action of Gravity Field, ovality unavoidably appears in cylindrical shell in the horizontal direction, and because the flange rigidity is stronger, the flange ovality shows not obviously.This moment, the operator utilized the right method of powerful group that two workpiece are connected and welded together, and two workpiece consist of a workpiece, and the ovality of cylindrical shell is delivered on flange, and this is the main cause that ovality appears in flange.2, this kind group makes gap between flange neck and body end surface be difficult to accomplish tight coincideing to mode, and the gap that occurs between both is that flange face produces wave transformation so that affects the major reason of planeness of flange under the unequal impact of welding contracted quantity.Mainly that distortion by welding stress produces causes because flange turns up, this utility model put forth effort to solve wind power flange and tower cylinder welding fabrication rear flange plane ovality overproof with the overproof problem of unevenness.
The utility model content
The utility model is in order to solve the problem that the Flange Plane unevenness is overproof and ovality is overproof that produces after wind power flange and the moulding of tower cylinder barrel soldering, and then provides a kind of wind power tower flange group to frock.
The utility model is to solve the problems of the technologies described above the technical scheme of taking to be:
Frock described in the utility model comprises platform, flange, tower cylinder and a plurality of ground way assembly, and each ground way assembly comprises active block stop, support, pressing plate, voussoir and two tight fixed bolts; A plurality of ground way assemblies evenly arrange on described platform by circumferencial direction, and each pressing plate center line along its length is coplanar and meet at a bit, and the inner of each pressing plate can contact with the outer circumference face of flange; Active block stop on each ground way assembly, support and pressing plate three weld together, and active block stop is being provided with support on pressing plate and both; Each active block stop can contact with the outer circumference face of flange; The tower cylinder be positioned at flange directly over, be provided with a voussoir between tower cylinder and each active block stop, each pressing plate is provided with two tight fixed bolts.
The technical scheme that the utility model further limits is: the quantity of described a plurality of ground way assemblies is 16.
The present invention compared with prior art has following effect: 1, under Action of Gravity Field, flange neck and body end surface reach seamless connectivity, and this is that conventional art is difficult to accomplish.Known from institute, if flange neck and body end surface gap are inhomogeneous, under the welding stress effect, the flange face amount of contraction does not wait, and producing thus the Flange Plane wave transformation will directly cause planeness of flange overproof.2, flange and cylindrical shell are vertically installed by center line, make cylindrical shell reduce the generation of ovality under Action of Gravity Field, but small out-of-roundness are difficult to avoid.This device is adjusted the out-of-roundness of cylindrical shell by the active block stop of tightening at the circumferencial direction of flange by moving up and down of each drift, making relatively, the flange in garden is not subjected to external force, avoid the brute force assembling of traditional handicraft, thereby reached the overproof problem of control flange ovality.What should be noted that at this is should control as strict as possible the flatness of body end surface before flange and Cylinder assembly, from plate cutting to roll can make body end surface flatness be affected, each operation should take necessary measure to be guaranteed.As overproofly in flatness must carry out reconditioning, just can be grouping after the quality inspection personnel assay approval.The flatness guarantee that has guaranteed body end surface is gapless group pair both.
Description of drawings
Fig. 1 is overall structure schematic diagram of the present utility model, and Fig. 2 is the top view of Fig. 1, and Fig. 3 is the A section enlarged drawing of Fig. 1, and Fig. 4 is the structure chart (amplifying at 1: 10) of ground way assembly 1, and Fig. 5 is the top view (amplifying at 1: 10) of Fig. 4.
The specific embodiment
The specific embodiment one: as shown in Fig. 1~5, the described a kind of wind power tower flange group of present embodiment comprises platform 4, flange 5, tower cylinder 6 and a plurality of ground way assembly 1 to frock, and each ground way assembly 1 comprises active block stop 3, support 8, pressing plate 9, voussoir 7 and two tight fixed bolts 2; A plurality of ground way assemblies 1 evenly arrange on described platform 4 by circumferencial direction, and each pressing plate 9 center line along its length is coplanar and meet at a bit, and the inner of each pressing plate 9 can contact with the outer circumference face of flange 5; Active block stop 3 on each ground way assembly 1, support 8 and pressing plate 9 threes weld together, and active block stop 3 is being provided with support 8 on pressing plate 9 and both; Each active block stop 3 can contact with the outer circumference face of flange 5; Tower cylinder 6 be positioned at flange 5 directly over, be provided with a voussoir 7 between tower cylinder 6 and each active block stop 3, each pressing plate 9 is provided with two tight fixed bolts 2.
The described platform 4 of present embodiment can be built on cemented platform, and is super flat with level meter; Each pressing plate 9 can be by two studs and two horizontal bar assembly weldings to consisting of together.By the radial motion of active block stop on ground way, satisfy the fixedly needs of different-diameter flange; Adjust the out-of-roundness of cylindrical shell by moving up and down of drift; The work purpose that active block stop adopts special motion mode and fixed form to make this device is achieved.
The specific embodiment two: as shown in Fig. 1~5, in present embodiment, the quantity of described a plurality of ground way assemblies 1 is 16.Other composition and annexation are identical with the specific embodiment one.
Above-mentioned embodiment should not be considered as limitation of the present invention, but any improvement of doing based on design of the present invention, all should be within protection scope of the present invention.
Operation principle of the present invention: determine the center of platform 4, take the center of platform 4 as initial point, with reference to the specifications and models of each project flange to be installed, begin to draw circle from 2600 millimeters of ¢, and increase progressively successively, increase progressively 100 millimeters at every turn, draw 5000 millimeters of ¢ and visible marking on circular arc is done weekly.Successively the tight fixed bolt 2 on 16 ground ways is unclamped, active block stop 3 moves on to the outer end, is put into flange to be installed on slideway by specification with reference to the circumference mark and aligns position (flange center and platform center are coincide).Tower cylinder 6 is first measured ovality before installation, to determine the gap of active block stop and flange 5, install after as excessive in ovality will the adjustment again.Each active block stop 3 moves with flange 5 edges to flange 5 and is close to, and the tight fixed bolt 2 on pressing plate 9 is tightened.Crane is put into tower cylinder 6 levelling of slinging above flange 5 behind the position by tower cylinder 6 centerline directions, adjust successively the ovality of cylindrical shell with voussoir 7, the cylindrical shell ovality is transitioned into flange 5 circularity to match, firm with electrical pads along flange and cylindrical shell girth joint direction by the operator after quality inspection personnel inspection, approval, workpiece is sling after unclamping tight fixed bolt.
Claims (2)
1. a wind power tower flange group is to frock, it is characterized in that: described frock comprises platform (4), flange (5), tower cylinder (6) and a plurality of ground way assembly (1), and each ground way assembly (1) comprises active block stop (3), support (8), pressing plate (9), voussoir (7) and two tight fixed bolts (2); A plurality of ground way assemblies (1) evenly arrange on described platform (4) by circumferencial direction, and each pressing plate (9) center line along its length is coplanar and meet at a bit, and the inner of each pressing plate (9) can contact with the outer circumference face of flange (5); Active block stop (3) on each ground way assembly (1), support (8) and pressing plate (9) three weld together, and active block stop (3) is positioned at pressing plate (9) and upward and both is provided with support (8); Each active block stop (3) can contact with the outer circumference face of flange (5); Tower cylinder (6) be positioned at flange (5) directly over, be provided with a voussoir (7) between tower cylinder (6) and each active block stop (3), each pressing plate (9) is provided with two tight fixed bolts (2).
2. a kind of wind power tower flange group according to claim 1 is to frock, and it is characterized in that: the quantity of described a plurality of ground way assemblies (1) is 16.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201220486158.0U CN202922126U (en) | 2012-09-21 | 2012-09-21 | Wind electricity tower flange group tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201220486158.0U CN202922126U (en) | 2012-09-21 | 2012-09-21 | Wind electricity tower flange group tool |
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CN202922126U true CN202922126U (en) | 2013-05-08 |
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Application Number | Title | Priority Date | Filing Date |
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CN201220486158.0U Expired - Lifetime CN202922126U (en) | 2012-09-21 | 2012-09-21 | Wind electricity tower flange group tool |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103753083A (en) * | 2013-12-26 | 2014-04-30 | 新疆新能钢结构有限责任公司 | Flange assembling platform |
CN104526154A (en) * | 2014-11-13 | 2015-04-22 | 首都航天机械公司 | Outer positioning compressing mechanism for friction stir welding of box body circumferential weld |
CN106041409A (en) * | 2016-05-27 | 2016-10-26 | 江苏铭远杆塔有限公司 | Communication tower half-embedded inner flange assembling device and assembling method utilizing assembling device |
CN108708390A (en) * | 2018-06-29 | 2018-10-26 | 上海振华重工(集团)股份有限公司 | A kind of flange assembling apparatus suitable on wind-powered electricity generation pile pile |
-
2012
- 2012-09-21 CN CN201220486158.0U patent/CN202922126U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103753083A (en) * | 2013-12-26 | 2014-04-30 | 新疆新能钢结构有限责任公司 | Flange assembling platform |
CN103753083B (en) * | 2013-12-26 | 2015-06-24 | 新疆新能钢结构有限责任公司 | Flange assembling platform |
CN104526154A (en) * | 2014-11-13 | 2015-04-22 | 首都航天机械公司 | Outer positioning compressing mechanism for friction stir welding of box body circumferential weld |
CN106041409A (en) * | 2016-05-27 | 2016-10-26 | 江苏铭远杆塔有限公司 | Communication tower half-embedded inner flange assembling device and assembling method utilizing assembling device |
CN108708390A (en) * | 2018-06-29 | 2018-10-26 | 上海振华重工(集团)股份有限公司 | A kind of flange assembling apparatus suitable on wind-powered electricity generation pile pile |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20130508 |