CN206474975U - A kind of cutterhead machining center automatic production line - Google Patents
A kind of cutterhead machining center automatic production line Download PDFInfo
- Publication number
- CN206474975U CN206474975U CN201720145008.6U CN201720145008U CN206474975U CN 206474975 U CN206474975 U CN 206474975U CN 201720145008 U CN201720145008 U CN 201720145008U CN 206474975 U CN206474975 U CN 206474975U
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- walking mechanism
- protective door
- control machine
- digit control
- material platform
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Abstract
The utility model discloses a kind of cutterhead machining center automatic production line, including：Six-joint robot and walking mechanism, material platform and four Digit Control Machine Tools of carrying six-joint robot motion, wherein：Six-joint robot is fixed in walking mechanism, and walking mechanism can carry six-joint robot and be moved back and forth between material platform and four Digit Control Machine Tools, and material fixture is fixed with 360 ° of rotary machine arms of the six-joint robot；The walking mechanism is fixed on the centre of material platform and four Digit Control Machine Tools, and the material platform and Digit Control Machine Tool are located at the both sides of the walking mechanism, and the walking mechanism includes：Servomotor, the reductor driven by servomotor, sliding block, gear, guide rail and walking axle base.The utility model is responsible for the automatic loading/unloading of four machining centers by a robot, is improved the processing efficiency of product, is saved labour turnover, reduce the incidence of security incident, improves the machining accuracy and quality of product.
Description
Technical field
The utility model is related to intelligent equipment technology field, more particularly to a kind of Digit Control Machine Tool process automation production line.
Background technology
Computer digital control machine tool is a kind of automated machine tool equipped with program control system.The control system can be patrolled
Volume ground processing has control coding or other symbolic instruction regulated procedures, and is decoded, so that machine tool action and processing
Part.English abbreviation CNC, also known as Digit Control Machine Tool, numerically controlled lathe.At present, at present, machining center generally uses artificial loading, people
Frock is pressed from both sides and artificial blanking.Separate unit machining center needs to configure 1 people the human resources, it is necessary to larger；Workman is frequent, single homework
Labor intensity is big, easily produces fatigue, so as to cause clamping loosely, the problems such as positioning is inaccurate, easily trigger workpiece to do over again and report
Useless the problems such as；Artificial work in-process in the heart blanking when, the accident of frequent spinosity bits scratch occurs, and cutting fluid has certain corrosion
Property, influence operator's health.
Utility model content
To overcome the deficiencies in the prior art, the utility model provides a kind of cutterhead machining center automatic production line, leads to
Cross a six-joint robot and automatic loading/unloading is carried out to 4 Digit Control Machine Tools, a set of 4 Digit Control Machine Tools of production line traffic control are only needed to
It is equipped with 1 staff and is responsible for loading and unloading work reduction personnel depaly, saves labour cost；Digit Control Machine Tool and robot workspace
Domain reduces security incident odds without operating personnel；Robot, which accurately positions, capture placement and automated exchanged cutter to protect
Demonstrate,prove workpiece processing quality；Process fully-automatic production, is not influenceed by factors such as operating personnel's mood and fatigues, can guarantee that stabilization
Crudy.
The utility model provides a kind of cutterhead machining center automatic production line, including：Six-joint robot and carrying six
Walking mechanism, material platform and four Digit Control Machine Tools of axle robot motion, wherein：
Six-joint robot is fixed in walking mechanism, and walking mechanism can carry six-joint robot in material platform and four number of units
Control and be fixed with material fixture on reciprocating motion between lathe, 360 ° of rotary machine arms of the six-joint robot；
The walking mechanism is fixed on the centre of material platform and four Digit Control Machine Tools, the material platform and Digit Control Machine Tool
Positioned at the both sides of the walking mechanism, the walking mechanism includes：Servomotor, the reductor driven by servomotor, sliding block,
Gear, guide rail and walking axle base, the walking mechanism are driven by servomotor, drive rack-and-pinion to transport by reductor
It is dynamic, moved along a straight line in the presence of being oriented to based on guide rail slide block；
Two pallets for being used for transporting workpiece to be added and finished product are housed, based on the gas on material platform on the material platform
Cylinder provides conveying power, is oriented to along guide rail slide block；
The Digit Control Machine Tool is provided with automatic protective door, and the automatic protective door drives timing belt to do straight line fortune by motor
Dynamic, two fan protective doors are connected with the timing belt position of synchronizing wheel both sides respectively, and the rotational movement protective door of synchronizing wheel is in cunning
Take turns and moved reciprocatingly in the presence of rail-guided.
The material fixture is equipped with parallel cylinder, V-block, slide unit cylinder, gas blow pipe and pressure regulator valve.
Equipped with two pallets on the material platform, four V-blocks are installed on each pallet, the V types block can be used for
The material transfer in axial workpiece and finished product and process to be processed is put, the material tray connects with Rodless cylinder
Connect, moved along a straight line in the presence of guide rail slide block guiding, complete the transport of workpiece to be added and processed finished products.
The both sides of the material tray are designed with oil buffer.
In three Digit Control Machine Tools each Digit Control Machine Tool side be provided with automatic protective door, motor, reductor, with
And the synchronizing wheel positioned at protective door upper end and the pulley positioned at protective door lower end, the motor is driven synchronous by the reductor
Wheel is rotated, and is cased with timing belt in the synchronizing wheel, the timing belt is socketed on protective door, and the protective door is under motor driving
Along synchronizing wheel direction can be driven to be axially moved.
Rational in infrastructure in the utility model embodiment, location layout saves space, and four processing are responsible for by a robot
The automatic loading/unloading at center, improves the processing efficiency of product, saves labour turnover, and reduces the incidence of security incident, carries
The high machining accuracy and quality of product.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the accompanying drawing used required in description of the prior art is briefly described, it should be apparent that, drawings in the following description are only
It is some embodiments of the present utility model, for those of ordinary skill in the art, is not paying the premise of creative work
Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the cutterhead machining center automatic production line overall structure diagram in the utility model embodiment；
Fig. 2 is the walking mechanism structural representation in the utility model embodiment；
Fig. 3 is partial structural diagram in the walking mechanism in the utility model embodiment；
Fig. 4 is the material clamp structure schematic diagram in the utility model embodiment；
Fig. 5 is the material platform structural representation in the utility model embodiment；
Fig. 6 is the structure of numerically controlled machine-tool schematic diagram in the utility model embodiment.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The all other embodiment obtained, belongs to the scope of the utility model protection.
Fig. 1 shows the cutterhead machining center automatic production line overall structure diagram in the utility model embodiment,
The automatic production line includes：Six-joint robot (2) and the walking mechanism (1) of carrying six-joint robot motion, material platform (4)
With four Digit Control Machine Tools (5,6,7,8), wherein：Six-joint robot (1) is fixed in walking mechanism (1), and walking mechanism (1) can be carried
Six-joint robot (2) to move back and forth between material platform (4) and four Digit Control Machine Tools (5,6,7,8), the six-joint robot (1)
360 ° of rotary machine arms on be fixed with material fixture (3)；The walking mechanism (1) is fixed on material platform (4) and four number of units controls
The centre of lathe (5,6,7,8), material platform and Digit Control Machine Tool are located at the both sides of the walking mechanism.
Specifically, Fig. 2 and Fig. 3 show the walking mechanism structural representation in the utility model embodiment, the vehicle with walking machine
Structure (1) includes：Servomotor (108), the reductor (109) driven by servomotor, sliding block (103), rack (111), gear
(110), guide rail (104), drag chain (107), optoelectronic switch (106), buffer (105) and walking axle base (101) etc.,
In specific implementation process, walking mechanism is driven by servomotor (108), passes through reductor (109) band moving gear (110) rack
(111) operate, moved along a straight line in the presence of guide rail (104) and sliding block (103) are oriented to, photoelectricity is placed in the middle of walking mechanism
Switching (106) is used to also be provided with optoelectronic switch near system zero, walking mechanism two ends extreme position when production line is opened
(106) jerk can be started when and buffer (105), near system detectio to robot ambulation to extreme position, robot is expert at
During walking, power line, encoder line and the gas circuit of robot and servomotor play the work of cable protection by drag chain (107)
With.
Fig. 4 shows the material clamp structure schematic diagram in the utility model embodiment, six-joint robot (1) crawl work
Part can change the six-freedom degree of workpiece, and robot end has flange (201) to fix material fixture, and material fixture is equipped with
Parallel cylinder (203), V-type chuck (204), slide unit cylinder (202), gas blow pipe (206) and pressure regulator valve (207), V-type chuck
(204) be arranged on parallel cylinder (203) on, parallel cylinder slide can driving V-shaped chuck by bar to be processed (205) clamp, treat
When workpiece is in jig position, slider cylinder (202) releases bar to be processed (205), after the completion of work pieces process, again
Grip bar to be processed (205), gas blow pipe (206) can blow gas the blood of cutting of piece surface is cleaned out, due to difference
Clamping force required for the part of size is different with power is released, and can suitably be adjusted according to the big minor adjustment pressure regulator valve (207) of workpiece
Cylinder dynamics, clamp end is installed on by magnetic valve (208) and pressure regulator valve (207), air tubing length can be avoided to damage air pressure as far as possible
The influence of consumption, it is ensured that the accuracy of cylinder pressure control.
Fig. 5 shows the material platform structural representation in the utility model embodiment, and the material platform includes：Material bottom
It is seat (301), Rodless cylinder (302), oil buffer (303), guide rail (304), sliding block (305), bar to be processed (306), fixed
Equipped with two pallets on position V-block (307), material platform, four V-type locating slots (307) are installed on each pallet, for putting
Put the material transfer in axial workpiece (306) and finished product and process to be processed, material tray and Rodless cylinder 302
Connection, moves along a straight line in the presence of guide rail (304) sliding block (305) guiding, completes the fortune of workpiece to be added and processed finished products
Send, material tray two ends install oil buffer (303) and play position and absorption material conveying that position-limiting action limits material tray
During cylinder impulsive force, it is ensured that the steady and position that material is transported is accurate.
Fig. 6 shows the structure of numerically controlled machine-tool schematic diagram in the utility model embodiment, every in four Digit Control Machine Tools
One Digit Control Machine Tool side is provided with protective door (47), motor (42), reductor (43) and the synchronization positioned at protective door upper end
(46) and the pulley (48) positioned at protective door lower end are taken turns, the motor (42) drives synchronizing wheel (46) to rotate by reductor (43),
Timing belt (45) is cased with the synchronizing wheel (46), the timing belt (45) is socketed on protective door (47), the protective door (47) is in electricity
Along synchronizing wheel (45) direction can be driven to be axially moved under machine (42) driving.
In CNC machine side close to robot side repacking automatic protective door, six-joint robot gos deep into lathe from protective door
Inside crawl and transport workpiece, automatic protective door is connected with timing belt, two fan the two ends of automatic protective doors respectively with synchronizing wheel
The timing belt at lower two ends is connected, and synchronizing wheel rotation is driven by motor, protective door pulley and it is rail-guided in the presence of do reciprocal
Motion, the information whether machined by obtaining CNC machine opens and closes protective door.Four machining centers are placed on two-by-two
The both sides of six-joint robot and its walking mechanism, material platform is positioned in the middle of the side of walking mechanism, and robot, which is transported, expected
Journey can ensure that the loading and unloading time of four numerically-controlled machine tool systems is substantially suitable, and reduce robot ambulation distance to greatest extent.
Based on above structure, in Digit Control Machine Tool realizes process automatically, the production line of machining center automatic loading/unloading
It is responsible for the carrying of workpiece using a six-joint robot, six-joint robot end carries out the crawl of workpiece, 4 equipped with clamping cylinder
Material platform and robot walking device are placed between Digit Control Machine Tool, manually parts to be processed is placed on material tray, is started
Robot is transported to material crawl position by button, walking mechanism, and robot is transported to by grabbing workpiece rear walking mechanism again to be added
Work immediate vicinity, machining center installs protective door close to robot side, and protective door is automatically turned on, and material is carried to by robot
On machining center clamp, robot is exited, and protective door is closed automatically, and workpiece starts processing, and completion of processing rear protecting door is opened, machine
Robot is transported to material tray by device people's feeding, walking mechanism again；Realize that material crawl-robot ambulation-protective door is opened
- workpiece placement clamping-protective door closing-Digit Control Machine Tool processing-workpiece grabbing-robot ambulation-material placement is opened, no
Disconnected circulation.
To sum up, location layout saves space in the utility model embodiment, and four machining centers are responsible for by a robot
Automatic loading/unloading, improve the processing efficiency of product, save labour turnover, reduce the incidence of security incident, improve
The machining accuracy and quality of product.
The cutterhead machining center automatic production line provided above the utility model embodiment is described in detail,
Specific case used herein is set forth to principle of the present utility model and embodiment, and the explanation of above example is only
It is to be used to help understand method of the present utility model and its core concept；Simultaneously for those of ordinary skill in the art, foundation
Thought of the present utility model, will change in specific embodiments and applications, in summary, in this specification
Appearance should not be construed as to limitation of the present utility model.
One of ordinary skill in the art will appreciate that all or part of step in the various methods of above-described embodiment is can
To instruct the hardware of correlation to complete by program, the program can be stored in a computer-readable recording medium, storage
Medium can include：Read-only storage (ROM, Read Only Memory), random access memory (RAM, Random
Access Memory), disk or CD etc..
Claims (5)
1. a kind of cutterhead machining center automatic production line, it is characterised in that including：Six-joint robot and carrying six-joint robot
Walking mechanism, material platform and four Digit Control Machine Tools of motion, wherein：
Six-joint robot is fixed in walking mechanism, and walking mechanism can carry six-joint robot in material platform and four numerical control machines
Moved back and forth between bed, material fixture is fixed with 360 ° of rotary machine arms of the six-joint robot；
The walking mechanism is fixed on the centre of material platform and four Digit Control Machine Tools, and the material platform and Digit Control Machine Tool are located at
The both sides of the walking mechanism, the walking mechanism includes：Servomotor, the reductor driven by servomotor, sliding block, tooth
Wheel, guide rail and walking axle base, the walking mechanism are driven by servomotor, drive rack-and-pinion to move by reductor,
Moved along a straight line in the presence of being oriented to based on guide rail slide block；
Two pallets for being used for transporting workpiece to be added and finished product are housed on the material platform, carried based on the cylinder on material platform
Power is sent in feeding, is oriented to along guide rail slide block；
The Digit Control Machine Tool is provided with automatic protective door, and the automatic protective door drives timing belt to move along a straight line by motor, and two
Fan protective door is connected with the timing belt position of synchronizing wheel both sides respectively, and the rotational movement protective door of synchronizing wheel is in pulley and rail
Road moves reciprocatingly in the presence of being oriented to.
2. cutterhead machining center automatic production line as claimed in claim 1, it is characterised in that the material fixture is equipped with flat
Promoting the circulation of qi cylinder, V-block, slide unit cylinder, gas blow pipe and pressure regulator valve.
3. cutterhead machining center automatic production line as claimed in claim 1, it is characterised in that be equipped with the material platform
Four V-blocks are installed, the V-block can be used for putting axial workpiece and finished product to be processed on two pallets, each pallet
And the material in process is shifted, the material tray is connected with Rodless cylinder, is done in the presence of guide rail slide block guiding
Linear motion, completes the transport of workpiece to be added and processed finished products.
4. cutterhead machining center automatic production line as claimed in claim 3, it is characterised in that the both sides of the material tray
It is designed with oil buffer.
5. the cutterhead machining center automatic production line as described in any one of Claims 1-4, it is characterised in that described four
Each Digit Control Machine Tool side in Digit Control Machine Tool is provided with automatic protective door, motor, reductor and positioned at protective door upper end
Synchronizing wheel and the pulley positioned at protective door lower end, the motor pass through the reductor drive synchronizing wheel rotate, the synchronization
Timing belt is cased with wheel, the timing belt is socketed on protective door, the protective door can be along synchronizing wheel band under motor driving
Dynamic direction is axially moved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720145008.6U CN206474975U (en) | 2017-02-17 | 2017-02-17 | A kind of cutterhead machining center automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720145008.6U CN206474975U (en) | 2017-02-17 | 2017-02-17 | A kind of cutterhead machining center automatic production line |
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| Publication Number | Publication Date |
|---|---|
| CN206474975U true CN206474975U (en) | 2017-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720145008.6U Expired - Fee Related CN206474975U (en) | 2017-02-17 | 2017-02-17 | A kind of cutterhead machining center automatic production line |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108466511A (en) * | 2018-05-25 | 2018-08-31 | 深圳市创世纪机械有限公司 | Glass carving machine assembly line |
| CN108621182A (en) * | 2018-06-15 | 2018-10-09 | 王正才 | The manipulator fixture and its application method of inflatable automated cleaning |
| CN108748104A (en) * | 2018-06-25 | 2018-11-06 | 丰汉电子(上海)有限公司 | Robot charge running gear |
| CN108747553A (en) * | 2018-07-16 | 2018-11-06 | 广州德力数控设备有限公司 | A kind of automobile batteries pallet dedicated numerical control machining center |
| CN109249282A (en) * | 2018-11-08 | 2019-01-22 | 青岛新松机器人自动化有限公司 | A kind of multimachine bed automatic loading and unloading system and method based on robot |
| CN109262269A (en) * | 2018-09-28 | 2019-01-25 | 芜湖先力自动化设备有限公司 | A kind of knuckle machining center and its application method |
| CN110303344A (en) * | 2018-03-20 | 2019-10-08 | 上海新力机器厂有限公司 | A kind of the intelligent flexible production line and its processing method of aerospace parts processing |
| CN111215950A (en) * | 2020-03-03 | 2020-06-02 | 广东德信模钢实业有限公司 | Intelligent automatic system for precision mold production line |
| CN112743394A (en) * | 2021-01-11 | 2021-05-04 | 东莞创响智能科技有限公司 | CNC (computer numerical control) automatic production line for watchcases |
| CN113086472A (en) * | 2021-03-31 | 2021-07-09 | 锎量(宁夏)自动化科技有限公司 | Automatic deposit three-dimensional tool magazine of material |
| CN113231831A (en) * | 2021-03-10 | 2021-08-10 | 广东亿恒工业装备有限公司 | Tensile production line of water heater inner bag |
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2017
- 2017-02-17 CN CN201720145008.6U patent/CN206474975U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303344A (en) * | 2018-03-20 | 2019-10-08 | 上海新力机器厂有限公司 | A kind of the intelligent flexible production line and its processing method of aerospace parts processing |
| CN108466511A (en) * | 2018-05-25 | 2018-08-31 | 深圳市创世纪机械有限公司 | Glass carving machine assembly line |
| CN108621182A (en) * | 2018-06-15 | 2018-10-09 | 王正才 | The manipulator fixture and its application method of inflatable automated cleaning |
| CN108748104A (en) * | 2018-06-25 | 2018-11-06 | 丰汉电子(上海)有限公司 | Robot charge running gear |
| CN108747553A (en) * | 2018-07-16 | 2018-11-06 | 广州德力数控设备有限公司 | A kind of automobile batteries pallet dedicated numerical control machining center |
| CN109262269A (en) * | 2018-09-28 | 2019-01-25 | 芜湖先力自动化设备有限公司 | A kind of knuckle machining center and its application method |
| CN109262269B (en) * | 2018-09-28 | 2023-10-20 | 芜湖先力自动化设备有限公司 | Knuckle machining center and application method thereof |
| CN109249282A (en) * | 2018-11-08 | 2019-01-22 | 青岛新松机器人自动化有限公司 | A kind of multimachine bed automatic loading and unloading system and method based on robot |
| CN111215950A (en) * | 2020-03-03 | 2020-06-02 | 广东德信模钢实业有限公司 | Intelligent automatic system for precision mold production line |
| CN112743394A (en) * | 2021-01-11 | 2021-05-04 | 东莞创响智能科技有限公司 | CNC (computer numerical control) automatic production line for watchcases |
| CN113231831A (en) * | 2021-03-10 | 2021-08-10 | 广东亿恒工业装备有限公司 | Tensile production line of water heater inner bag |
| CN113086472A (en) * | 2021-03-31 | 2021-07-09 | 锎量(宁夏)自动化科技有限公司 | Automatic deposit three-dimensional tool magazine of material |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170908 Termination date: 20200217 |