CN206459512U - It is a kind of single, double for adjustable aluminium skimmings shunting transmission control structure - Google Patents
It is a kind of single, double for adjustable aluminium skimmings shunting transmission control structure Download PDFInfo
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- CN206459512U CN206459512U CN201621472989.7U CN201621472989U CN206459512U CN 206459512 U CN206459512 U CN 206459512U CN 201621472989 U CN201621472989 U CN 201621472989U CN 206459512 U CN206459512 U CN 206459512U
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- mouth
- aluminium skimmings
- double
- control structure
- transmission control
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Abstract
The utility model is related to a kind of single, it is double to transmit control structure for the shunting of adjustable aluminium skimmings, including radial rotary feed appliance, lead dispatch tube and axial notch off, auger type transmission mechanism is provided with axial notch, the two ends for leading dispatch tube off are transmission mouth respectively and lead mouth off, transmit mouth and the connection of radial rotary feed appliance, mouth is led off on axial notch, the bottom surface of axial notch offers charging aperture, charging aperture is located at the side for leading mouth off, also include adjustable flow distributing mechanism and notch plate, the adjustable flow distributing mechanism is arranged on the centre for leading mouth off, the notch plate is located on charging aperture, notch plate can adjust the diameter of charging aperture.
Description
Technical field
The utility model is related to automotive hub manufacture field, especially a kind of single, double for the shunting transmission control of adjustable aluminium skimmings
Structure processed.
Background technology
Automotive hub is the important part of automobile, is called wheel rim, is roughly divided into two kinds of baking vanish and plating.Produce automobile
The processing technology of wheel hub mainly includes melting, low pressure casting blank, heat treatment, machining, air tight test, surface treatment (bag
Include spray painting, polishing and plating etc.) and test package, wherein in machining process, substantial amounts of waste material aluminium can be produced, via system
The preceding road auger transmission system of one layout is sequentially delivered to screening installation, dewatered drying equipment, removes magnetic machine and again drying plant,
Melting furnace is sent into by blanking pipe by feeding conveyor again.
At the scene, there are two aluminium material melting furnaces, be No. 1 aluminium material melting furnace and No. 2 aluminium material melting furnaces respectively, machining is produced
Aluminium skimmings respectively enter the aluminium liquid after the fusing of two melting furnaces and the aluminium liquid after the fusing of new aluminium ingot stirs to be formed and meets certain proportion
It is required that mixing aluminium liquid, wherein weight ratio shared by aluminium skimmings will ensure up to 1/2 in the mixing aluminium liquid, add other alloys
Composition (such as magnesium, strontium etc.) is supplied to casting board to process the cast blank of wheel hub through mould molding formation after stirring, carry
High salvage value, reduces cost.
In above process, feeding conveyor is particularly important part;As illustrated in fig. 1 and 2, existing feeding transmission
Device includes radial rotary feed appliance 1, led off in dispatch tube 2 and axial notch 3, axial notch 3 provided with auger type transmission mechanism
4, leading the two ends of dispatch tube 2 off is respectively transmission mouth 21 and leads mouth 22 off, transmits mouth 21 and radial rotary feed appliance 1 is connected, declare
Drain port 22 is arranged on axial notch 3, and the bottom surface of axial notch 3 offers charging aperture 31, and charging aperture 31, which is located at, leads mouth 22 off
Side, aluminium skimmings fully enter charging aperture 31 after leading mouth 22 off, and described to lead mouth 22 off equal with the width of charging aperture 31.
In above-mentioned feeding conveyor, charging aperture, which is located at, leads the side of mouth off, and the width of charging aperture and leads mouth off
Width is equal, the aluminium skimmings that machining is produced have more than 98% through radial rotary feed appliance, lead off on dispatch tube lead mouth off after it is straight
Connect and fall into charging aperture, No. 1 aluminium material melting furnace is entered by blanking pipe, and only minimal amount of aluminium skimmings are attached to axial notch
Inner surface, in the operating condition, the aluminium skimmings amount being delivered in No. 1 melting furnace is excessive, and can not convey aluminium skimmings to 2 for two melting furnaces
In number melting furnace, i.e., the adjustable supply to two melting furnace aluminium skimmings can not be realized, alarm failure takes place frequently, expend the energy, increase
Cost, the original planning of the normal operating process of very disruptive and company, causes great economic loss;Live many machinings are set
Standby in-cycle work simultaneously, the aluminium skimmings amount about 21-25t produced daily, enormous amount under existing feeding conveyor, has
More than 98% aluminium skimmings (i.e. 20.58-24.5t) are melted into No. 1 melting furnace, and No. 1 melting furnace is in high load capacity all the time
Operating condition, has a strong impact on its service life;And the threshold limit value of daily No. 1 melting furnace fusing aluminium skimmings amount is 13t, much smaller than every
Its aluminium skimmings amount produced, can cause preceding road aluminium skimmings bulk deposition, block preceding road auger transmission system, and production line stops production comprehensively, sternly
The practicable and progress of the recasting about production schedule;Can not be according to the regulation in real time of maximum storage aluminium liquid capacity in each melting furnace through leading off
The flow that dispatch tube, charging aperture are fallen into No. 1 melting furnace;And the aluminum mixture that is formed after aluminium skimmings and the fusing of new aluminium ingot can not be ensured
Weight ratio shared by aluminium skimmings is no more than 1/2 in liquid, causes final finished wheel hub that following serious consequence occurs:The metallographic of finished product wheel hub
Tissue is not up to standard, and hardness and mechanical performance index are unqualified;The wheel hub tissue looseness of finished product and with many pin cinder holes, wheel hub
The easy fracture during running at high speed, causes car crash tragedy, and security reliability is extremely low.
Therefore, in order to solve the above-mentioned technical problem, the application proposes a kind of single, double for the shunting transmission control of adjustable aluminium skimmings
Structure.
Utility model content
The purpose of this utility model, which is that, provides a kind of single, double for the shunting of adjustable aluminium skimmings in order to solve the above problems
Transmit control structure.
The utility model solves the technical scheme that its technical problem used:It is a kind of single, double for the shunting of adjustable aluminium skimmings
Transmit control structure, including radial rotary feed appliance, dispatch tube and axial notch are led off, provided with auger type transmission in axial notch
Mechanism, leading the two ends of dispatch tube off is respectively transmission mouth and leads mouth off, transmission mouth and the connection of radial rotary feed appliance, leads mouth peace off
On axial notch, the bottom surface of axial notch offers charging aperture, and charging aperture is located at the side for leading mouth off, in addition to adjustable
Diversion mechanism and notch plate, the adjustable flow distributing mechanism are arranged on the centre for leading mouth off, and the notch plate is located on charging aperture,
Notch plate can adjust the diameter of charging aperture.
Further, the adjustable flow distributing mechanism is arranged on the centre for leading mouth off.
Further, the adjustable flow distributing mechanism includes Pivot axle, flow distribution plate and manual adjustment rod, pivot
The two ends of axle are separately installed with flow distribution plate and manual adjustment rod.
Further, the notch plate is arranged in axial notch and groove can slid axially vertically.
Further, in addition to installed in the vibrating motor led off on dispatch tube side.
Further, the auger type transmission mechanism includes rotary shaft and spiral packing auger blade, the spiral auger
Blade is installed on the rotating shaft.
Further, it is described to lead mouth off and the diameter of charging aperture is equal.
Further, the shape of cross section of the axial notch is semicircle.
Further, it is described lead off mouth be shaped as it is trapezoidal.
The beneficial effects of the utility model are:The application increases adjustable point on the basis of existing feeding conveyor
Mechanism and notch plate are flowed, adjustable diversion mechanism includes Pivot axle, flow distribution plate and manual adjustment rod, by adjusting manually
Bar regulation flow distribution plate swings, and aluminium skimmings are delivered to the transmission mouthful for leading dispatch tube off through radial rotary feed appliance, in substantial amounts of aluminium
Bits are from transmission mouth to leading off during mouth move, and operating personnel adjust flow distribution plate by manual adjustment rod, adjust flow distribution plate to
When left swing is moved to extreme position, and control notch plate opens charging aperture, is formed between flow distribution plate and the right plate for leading dispatch tube off
Transfer passage, aluminium skimmings fully enter No. 1 melting furnace fusing by the passage;
When regulation flow distribution plate is rocked to extreme position to the right, conveying is formed between flow distribution plate and the left plate for leading dispatch tube off
Passage, then notch plate is adjusted, it is allowed to be covered on charging aperture, barrier aluminium skimmings enter No. 1 melting furnace by charging aperture, and aluminium skimmings are by leading off
Mouth is dropped down onto in axial notch, and packing auger transmission mechanism drives aluminium skimmings to No. 2 melting furnaces to be melted;
Flow distribution plate is adjusted to centre position, it is defeated that flow distribution plate and the left and right side plate for leading dispatch tube off form left and right two respectively
Passage is sent, while controlling notch plate to open half of charging aperture or so, aluminium skimmings enter No. 1 melting furnace by right transfer passage, by a left side
Transfer passage enters in axial notch is sent to No. 2 melting furnaces through packing auger transmission mechanism;Both it can guarantee that molten to No. 1 and No. 2 respectively
Change the single aluminium skimmings supply of stove or supply simultaneously, the aluminium skimmings amount delivered to No. 1 and No. 2 melting furnaces, live people can be arbitrarily adjusted again
Control can be adjusted in member according to the aluminium skimmings amount produced in actual production process, realize the aluminium skimmings amount high efficiente callback to producing daily
Reconstruction, has greatly saved cost;Site operation personnel can be according to live actual conditions, by adjusting flow distribution plate and notch plate
Position adjustments enter the aluminium skimmings flow of No. 1 and No. 2 melting furnace, it is ensured that aluminium liquid and new aluminium ingot after aluminium skimmings fusing melt after aluminium
Liquid stirs the requirement to form the cast blank that mixing aluminium liquid meets processing wheel hub, i.e. aluminium skimmings melt what is formed in aluminium skimmings and new aluminium ingot
Weight ratio is no more than 1/2 shared by mixed molten liquid, greatly improves the quality standard after wheel hub shaping, greatly strengthens and complete
Aluminum vehicle wheel safety and reliability requirement can be met.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples:
Fig. 1 is the structural representation of feeding conveyor in the prior art;
Fig. 2 is the structural representation for leading dispatch tube in Fig. 1 off;
Fig. 3 is structural representation of the present utility model;
Fig. 4 is schematic side view of the present utility model;
Fig. 5 is the position view of Fig. 3 middle concave plates;
Fig. 6 is the structural representation of the first shunting effect in embodiment 1;
Fig. 7 is the structural representation of second of shunting effect in embodiment 1;
Fig. 8 is the structural representation of the third shunting effect in embodiment 1;
In figure:1. radial rotary feed appliance;2. lead dispatch tube off;3. axial notch;4. auger type transmission mechanism;5. it is adjustable
Formula diversion mechanism;6. notch plate;7. vibrating motor;21. transmit mouth;22. lead mouth off;31. charging aperture;41. rotary shaft;42. spiral shell
Rotating packing auger blade;51. Pivot axle;52. flow distribution plate;53. manual adjustment rod.
Embodiment
The utility model is described in further detail presently in connection with accompanying drawing.These accompanying drawings are simplified schematic diagram,
Only illustrate basic structure of the present utility model in a schematic way, therefore it only shows the composition relevant with the utility model.
Embodiment 1:As in Figure 3-5, it is a kind of single, double for adjustable aluminium skimmings shunting transmission control structure, including with biography
Send mouth 21 and lead mouth 22 off lead dispatch tube 2 off, lead off mouth 22 be shaped as it is trapezoidal;Wherein, the transmission mouth 21 is connected with end
The radial rotary feed appliance 1 of head, described to lead axial notch 3 of the connection of mouth 22 with charging aperture 31 off, its shape of cross section is half
Circle, charging aperture 31 is located at the bottom surface of axial notch 3, and charging aperture 31 and No. 1 aluminium material melting furnace interlink, i.e., into charging aperture 31
Aluminium skimmings can fall into No. 1 aluminium material melting furnace and carry out melting down fusing, No. 2 aluminium material melting furnaces are located at the other end of axial notch 3;
Auger type transmission mechanism 4 is provided with the axial notch 3, auger type transmission mechanism 4 includes rotary shaft 41 and spiral auger leaf
Piece 42, spiral packing auger blade 42 is arranged in rotary shaft 41;
Leading off adjustable flow distributing mechanism 5 is installed on mouth 22, it includes Pivot axle 51, flow distribution plate 52 and adjusted manually
Pole 53, the two ends of Pivot axle 51 are separately installed with flow distribution plate 52 and manual adjustment rod 53, pass through the band of manual adjustment rod 53
The dynamic rotation of Pivot axle 51 can adjust flow distribution plate 52 and swing, and play the shunting guide effects different to aluminium skimmings;It is adjustable
The installation site of formula diversion mechanism 5 can be to lead the centre of mouth 22 off, can also be arranged on left side or the right part for leading mouth 22 off;
The charging aperture 31, which is provided with, can adjust the notch plate 6 of the size of charging aperture 31.
It is preferred that, lead mouth 22 off equal with the width of charging aperture 31;
It is preferred that, notch plate 6 is arranged in axial notch 3 and fitted with the profile of the inner surface of axial notch 3, Neng Gou
The size of charging aperture 31 is slid axially and adjusted in axial notch 3.
After the substantial amounts of premenstrual road screening of aluminium skimmings, crushing, dehydration, degaussing, drying into radial rotary feed appliance 1, rotation is sent
The radial rotary of glassware 1 produces larger centrifugal force to aluminium skimmings, and aluminium skimmings enter transmission mouth 21 under the influence of centrifugal force, to leading mouth off
22 motions, operating personnel adjust the position of flow distribution plate 52 by manual adjustment rod 53, and the three kinds of effects shunted to aluminium skimmings are as follows:
The first shunting effect:As shown in fig. 6, operating personnel adjust flow distribution plate 52 manually is rocked to extreme position to the left
When, the passage of conveying aluminium skimmings is formed between flow distribution plate 52 and the right plate for leading dispatch tube 2 off, and control notch plate 6 opens charging
Mouth 31, aluminium skimmings fully enter No. 1 melting furnace fusing by the passage;
Second of shunting effect:As shown in fig. 7, when regulation flow distribution plate 52 is rocked to extreme position to the right manually, flow distribution plate
52 and lead dispatch tube 2 off left plate between form transfer passage, then the position of regulation notch plate 6 manually, be allowed to be covered in into
In material mouth 31, barrier aluminium skimmings enter No. 1 melting furnace by charging aperture 31, and aluminium skimmings are dropped down onto in axial notch 3 by leading mouth 22 off, and auger is passed
Motivation structure 4 drives aluminium skimmings to No. 2 melting furnaces to be melted;
The third shunting effect:Operating personnel adjust flow distribution plate 52 to the centre position for leading mouth 22 off, flow distribution plate 52 manually
Two transfer passages in left and right are formed respectively with the left and right side plate for leading dispatch tube 2 off, as shown in figure 8, controlling notch plate 6 dozens simultaneously
Drive half of material mouth 31 or so into, aluminium skimmings enter No. 1 melting furnace by right transfer passage, enter axial notch 3 by left transfer passage
It is interior to be sent to No. 2 melting furnaces through packing auger transmission mechanism.
In above process, by mixing the position of regulation flow distribution plate 52 and notch plate 6, it can meet respectively to No. 1 and 2
The single aluminium skimmings supply of number melting furnace is supplied simultaneously, and the aluminium skimmings amount delivered to No. 1 and No. 2 melting furnaces can be arbitrarily adjusted again, is showed
Control can be adjusted in field personnel according to actual field situation, realize and the aluminium skimmings amount high efficiente callback produced daily is reproduced, greatly
Cost is saved in ground;Site operation personnel can be according to the actual conditions at scene, by mixing regulation flow distribution plate 52 and notch plate 6
Position controls to enter the aluminium skimmings uninterrupted of No. 1 and No. 2 melting furnace in real time, it is ensured that 1 and No. 2 melting furnace aluminium liquid amount is no more than its energy
The maximum of aluminium liquid is stored, and strict control aluminium skimmings weight ratio shared by aluminium skimmings and new aluminium ingot melt the mixed molten liquid to be formed is not
More than 1/2, the quality after wheel hub shaping is improved, the safety and reliability of automotive hub is greatly enhanced.
Embodiment 2:In above-described embodiment, it is preferred that as shown in figure 3, installing vibrating motor on the side of dispatch tube 2 leading off
7, vibrating motor 7 is opened, dispatch tube 2 is led off and vibrates, makes to be attached to the aluminium skimmings vibration led off on the inner surface of dispatch tube 2 and drops, shake
The vibration velocity of dynamic motor 7 can adjust.
Using it is above-mentioned according to desirable embodiment of the present utility model as enlightenment, pass through above-mentioned description, related work people
Member can carry out various changes and amendments in the range of without departing from this utility model technological thought completely.This reality
The content on specification is not limited to new technical scope, it is necessary to its technology is determined according to right
Property scope.
Claims (9)
1. it is a kind of single, double for adjustable aluminium skimmings shunting transmission control structure, including with transmission mouth (21) and lead mouth (22) off
Lead dispatch tube (2) off;Wherein, the transmission mouth (21) is connected with the radial rotary feed appliance (1) of termination, described to lead mouth (22) off
Axial notch (3) of the connection with charging aperture (31);Auger type transmission mechanism (4) is provided with the axial notch (3);Its feature
It is:It is described lead off adjustable flow distributing mechanism (5) is installed on mouth (22), the charging aperture (31) is provided with can adjust charging
The notch plate (6) of mouth (31) size.
2. it is as claimed in claim 1 a kind of single, double for adjustable aluminium skimmings shunting transmission control structure, it is characterised in that:It is described
Adjustable flow distributing mechanism (5) is arranged on the centre for leading mouth (22) off.
3. it is as claimed in claim 1 a kind of single, double for adjustable aluminium skimmings shunting transmission control structure, it is characterised in that:It is described
Adjustable flow distributing mechanism (5) includes Pivot axle (51), flow distribution plate (52) and manual adjustment rod (53), Pivot axle (51)
Two ends be separately installed with flow distribution plate (52) and manual adjustment rod (53).
4. it is as claimed in claim 1 a kind of single, double for adjustable aluminium skimmings shunting transmission control structure, it is characterised in that:It is described
Notch plate (6) is arranged in axial notch (3) and groove (3) can slid axially vertically.
5. it is as claimed in claim 1 a kind of single, double for adjustable aluminium skimmings shunting transmission control structure, it is characterised in that:Also wrap
Include installed in the vibrating motor (7) led off on dispatch tube (2) side.
6. it is as claimed in claim 1 a kind of single, double for adjustable aluminium skimmings shunting transmission control structure, it is characterised in that:It is described
Auger type transmission mechanism (4) includes rotary shaft (41) and spiral packing auger blade (42), spiral packing auger blade (42) peace
In rotary shaft (41).
7. it is as claimed in claim 1 a kind of single, double for adjustable aluminium skimmings shunting transmission control structure, it is characterised in that:It is described
The width for leading mouth (22) and charging aperture (31) off is equal.
8. it is as claimed in claim 1 a kind of single, double for adjustable aluminium skimmings shunting transmission control structure, it is characterised in that:It is described
The shape of cross section of axial notch (3) is semicircle.
9. it is as claimed in claim 1 a kind of single, double for adjustable aluminium skimmings shunting transmission control structure, it is characterised in that:It is described
Lead off mouth (22) be shaped as it is trapezoidal.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621472989.7U CN206459512U (en) | 2016-12-30 | 2016-12-30 | It is a kind of single, double for adjustable aluminium skimmings shunting transmission control structure |
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CN201621472989.7U CN206459512U (en) | 2016-12-30 | 2016-12-30 | It is a kind of single, double for adjustable aluminium skimmings shunting transmission control structure |
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CN206459512U true CN206459512U (en) | 2017-09-01 |
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CN201621472989.7U Withdrawn - After Issue CN206459512U (en) | 2016-12-30 | 2016-12-30 | It is a kind of single, double for adjustable aluminium skimmings shunting transmission control structure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106610226A (en) * | 2016-12-30 | 2017-05-03 | 常州理工科技股份有限公司 | Single/double-supply-adjustable shunt conveying control structure for aluminum chips |
-
2016
- 2016-12-30 CN CN201621472989.7U patent/CN206459512U/en not_active Withdrawn - After Issue
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106610226A (en) * | 2016-12-30 | 2017-05-03 | 常州理工科技股份有限公司 | Single/double-supply-adjustable shunt conveying control structure for aluminum chips |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20170901 Effective date of abandoning: 20180824 |
|
AV01 | Patent right actively abandoned |