CN201183107Y - Automatic stream-following inoculation equipment - Google Patents
Automatic stream-following inoculation equipment Download PDFInfo
- Publication number
- CN201183107Y CN201183107Y CNU2007200926316U CN200720092631U CN201183107Y CN 201183107 Y CN201183107 Y CN 201183107Y CN U2007200926316 U CNU2007200926316 U CN U2007200926316U CN 200720092631 U CN200720092631 U CN 200720092631U CN 201183107 Y CN201183107 Y CN 201183107Y
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- inoculation device
- machine body
- charging basket
- compressed air
- quantitative machine
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- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
The utility model discloses an automatic stream inoculation device which mainly comprises a charging basket (1), a damper plate (3), a feeding disc (4), an inoculation device base (6), a conveying pipe (8), a material level sensor (1), a quantitative machine body (5), a compressed air pipe (7) and a servo motor (9), wherein, the quantitative machine body and the charging basket are connected together and fixed on the inoculation device base, the material level sensor is arranged on the charging basket, the feeding disc is arranged in the quantitative machine body, the servo motor is connected with the driving shaft of the feeding disc, the conveying pipe is positioned under the quantitative machine body and communicated with the quantitative machine body, and the compressed air pipe is arranged in the conveying pipe. The automatic stream inoculation device has the advantages that the amount of inoculants added in the molten iron can be changed according to different operating requirements and through adjusting the rotating speed of the servo motor, the operating requirements of products are met, and the flow regulating range is wide; the automatic stream inoculation device is adapted to the use of the inoculants with different particle sizes, the blocking phenomenon is avoided, and the production and the use are effectively guaranteed.
Description
Technical field
The utility model belongs to the casting and pouring technical field, and what relate generally to is the automatic current-following inoculation device of a kind of casting.
Background technology
The cocrystallizing type alloy that casting pig is made up of iron, carbon and silicon etc. on substantially, wherein carbon mainly exists with the form of graphite.Produce premium casting, control the form and the parent metal of the graphite that forms when cast iron solidified and organize most important.Good inoculation can make casting pig have satisfactory microscopic structure, thereby guarantees the mechanical property and the processing characteristics of foundry goods.
For producing gray iron casting, select for use suitable inoculation treating method extremely important, determine the key factor of product quality often.Current-following inoculation can make inovulant evenly add with iron liquid stream at casting process with molten iron, can prevent the inoculation fade amount, improves casting quality.
Because inovulant is the acinous object, adopts mechanical feed-type, be easy to because of obstruction influences accurately quantitatively, and then make casting quality can not get guaranteeing, this is existing current-following inoculation device ubiquity problem.The addition of while inovulant needs to regulate according to the difference of the situation of iron liquid measure and inovulant, because adjustable range is less relatively, thereby the accurate adjusting of innoculant adding quantity, become the difficult point in the use.
Summary of the invention
The purpose of this utility model is to propose a kind of automatic current-following inoculation device.Make it in cast, evenly add a certain amount of inovulant, and can avoid the stuck of in preparation process mechanism, guarantee the accurate adjusting of innoculant adding quantity precision with iron liquid stream.
The utility model realizes that the technical scheme that above-mentioned purpose is taked is: it is made up of charging basket, flashboard, delivery plate, inoculation device base, feed pipe, level sensor, quantitative body, compressed air hose and servomotor, quantitatively body and charging basket link together by flashboard and are fixed on the inoculation device base, charging basket is provided with level sensor, delivery plate is arranged in the quantitative body, servomotor links to each other with the driving shaft of delivery plate, feed pipe is positioned at the below of quantitative body and is communicated with it, is provided with compressed air hose in it.
The structure of delivery plate and in the quantitative body of box-shaped mounting means, when having guaranteed automatic current-following inoculation device running feed, can not cause the stuck of mechanism, the utilization of servomotor, and the addition precision of inovulant can accurately be regulated.
The utility model is applicable to that casting flow production line inovulant adds with the molten iron overall process, realizes breeding and pours into a mould synchronously.Inovulant can be added liquid stream with molten iron during cast, effectively prevent the inoculation fade amount.Adopt servomotor automatic or manual control system to add the mode feed of air-blowing, make feed flexibility and reliability more.By changing delivery plate fluting size, can adapt to varigrained inovulant and use, avoided the generation of jam phenomenon, make to produce to use to be effectively guaranteed.The addition of inovulant can be regulated as required, can effectively improve casting quality, reduces innoculant adding quantity, reduces cost.And can realize cast and carrying out synchronously of breeding by PLC control and automatic pouring machine interlock.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the side view of Fig. 1.
Among the figure: 1, level sensor, 2, charging basket, 3, flashboard, 4, delivery plate, 5, quantitative body, 6, the inoculation device base, 7, compressed air hose, 8, feed pipe, 9, servomotor.
The specific embodiment
In conjunction with the accompanying drawings, it is as follows to provide embodiment of the present utility model:
As Fig. 1 in conjunction with shown in Figure 2: present embodiment is by charging basket 2, flashboard 3, delivery plate 4, inoculation device base 6, feed pipe 8, level sensor 1, quantitatively body 5, compressed air hose 7 and servomotor 9 are formed, quantitatively body 5 and charging basket 2 link together by flashboard 3, are fixed on the inoculation device base 6.Can as required it be installed on the required assigned address of production by the inoculation device base.Charging basket 2 is provided with level sensor 1, and its effect is to send reinforced signal according to testing result, avoids occurring not breeding cast owing to no inovulant causes molten iron, produces quality problems.Delivery plate 4 has the disk of several grooves for the border, it is arranged in the quantitative body 5, servomotor 9 links to each other with the driving shaft of delivery plate 4, drive delivery plate 4 rotations inovulant is sent in the feed pipe 8, feed pipe 8 is positioned at the below of quantitative body 5 and is communicated with it, be provided with compressed air hose 7 in it, this compressed air hose 7 provides compressed air by air compressor machine.
When present embodiment used, inovulant was added by charging basket 2, enters under the control of flashboard 3 in the quantitative body 6, and flashboard 3 is up-down adjustment manually, and control enters the dosage that breeds in the quantitative body 5.Delivery plate 4 is under the driving of servo electrical machinery system 9, and the rotation feed is sent in the molten iron inovulant equably by feed pipe 8.Smooth and easy for guaranteeing feeding, prevent that feed pipe 8 from stopping up, in feeding, add in feed pipe 8 by compressed air hose 7 and to blow anhydrous compressed air.
Present embodiment can by regulating the rotating speed of servomotor, change the addition of inovulant in molten iron according to the difference of instructions for use, satisfies the product instructions for use, and flow adjustment range is big.Change delivery plate fluting size, can adapt to varigrained inovulant and use, avoided the generation of jam phenomenon, make to produce to use to be effectively guaranteed.
Claims (2)
1, a kind of automatic current-following inoculation device, it is characterized in that: it is by charging basket (2), flashboard (3), delivery plate (4), inoculation device base (6), feed pipe (8), level sensor (1), quantitative body (5), compressed air hose (7) and servomotor (9) are formed, quantitatively body and charging basket link together by flashboard and are fixed on the inoculation device base, charging basket is provided with level sensor, delivery plate is arranged in the quantitative body, servomotor links to each other with the driving shaft of delivery plate, feed pipe is positioned at the below of quantitative body and is communicated with it, is provided with compressed air hose in it.
2, automatic current-following inoculation device according to claim 1 is characterized in that: described delivery plate (4) is arranged in the quantitative body of box-shaped (5) for the border has the disk of several grooves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200926316U CN201183107Y (en) | 2007-11-12 | 2007-11-12 | Automatic stream-following inoculation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200926316U CN201183107Y (en) | 2007-11-12 | 2007-11-12 | Automatic stream-following inoculation equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201183107Y true CN201183107Y (en) | 2009-01-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200926316U Expired - Lifetime CN201183107Y (en) | 2007-11-12 | 2007-11-12 | Automatic stream-following inoculation equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201183107Y (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101508009B (en) * | 2009-03-23 | 2010-12-01 | 辽宁隆达集团百星达铸造有限责任公司 | Instant inoculation method of large-section magnesium iron |
| CN102078955A (en) * | 2010-12-02 | 2011-06-01 | 苏州苏铸成套装备制造有限公司 | Automatic pouring device |
| CN104190883A (en) * | 2014-07-11 | 2014-12-10 | 宁夏共享装备有限公司 | Automatic stream inoculation device of iron discharged from electric furnace and automatic stream inoculation method thereof |
| CN105127380A (en) * | 2015-09-25 | 2015-12-09 | 苏州浦灵达自动化科技有限公司 | Full-automatic stream inoculation machine |
| CN106623820A (en) * | 2017-03-10 | 2017-05-10 | 焦作固德联合机械制造有限公司 | Adding device and method of nodularizing inoculant |
| CN108315635A (en) * | 2018-03-09 | 2018-07-24 | 金华浩翔汽配有限公司 | High-carbon brake disc matches and its manufacture craft |
| CN108326245A (en) * | 2018-03-26 | 2018-07-27 | 苏州富博宏新材料科技有限公司 | A kind of novel pouring machine current-following inoculation body |
| CN113145806A (en) * | 2021-02-20 | 2021-07-23 | 天津三和铁制品有限公司 | Stream inoculant intelligent filling system and control method thereof |
| CN113600803A (en) * | 2021-07-29 | 2021-11-05 | 安徽省含山县伟峰通用配件铸造厂 | Alloy casting equipment |
-
2007
- 2007-11-12 CN CNU2007200926316U patent/CN201183107Y/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101508009B (en) * | 2009-03-23 | 2010-12-01 | 辽宁隆达集团百星达铸造有限责任公司 | Instant inoculation method of large-section magnesium iron |
| CN102078955A (en) * | 2010-12-02 | 2011-06-01 | 苏州苏铸成套装备制造有限公司 | Automatic pouring device |
| CN104190883A (en) * | 2014-07-11 | 2014-12-10 | 宁夏共享装备有限公司 | Automatic stream inoculation device of iron discharged from electric furnace and automatic stream inoculation method thereof |
| CN105127380A (en) * | 2015-09-25 | 2015-12-09 | 苏州浦灵达自动化科技有限公司 | Full-automatic stream inoculation machine |
| CN106623820A (en) * | 2017-03-10 | 2017-05-10 | 焦作固德联合机械制造有限公司 | Adding device and method of nodularizing inoculant |
| CN108315635A (en) * | 2018-03-09 | 2018-07-24 | 金华浩翔汽配有限公司 | High-carbon brake disc matches and its manufacture craft |
| CN108326245A (en) * | 2018-03-26 | 2018-07-27 | 苏州富博宏新材料科技有限公司 | A kind of novel pouring machine current-following inoculation body |
| CN113145806A (en) * | 2021-02-20 | 2021-07-23 | 天津三和铁制品有限公司 | Stream inoculant intelligent filling system and control method thereof |
| CN113145806B (en) * | 2021-02-20 | 2022-11-18 | 天津三和铁制品有限公司 | Stream inoculant intelligent filling system and control method thereof |
| CN113600803A (en) * | 2021-07-29 | 2021-11-05 | 安徽省含山县伟峰通用配件铸造厂 | Alloy casting equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: MECHANICAL INDUSTRY FOURTH DESIGN + RESEARCH INSTI Free format text: FORMER NAME: NO.4 MACHINERY INDUSTRY DESIGN INST. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 471039 No. 13, Xiyuan Road, Jianxi District, Henan, Luoyang Patentee after: Mechanical Industry fourth Design & Research Institute Co., Ltd. Address before: 471039 No. 13, Xiyuan Road, Jianxi District, Henan, Luoyang Patentee before: No.4 Machinery Industry Design Inst. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20090121 |