CN206453153U - A kind of vacuum and low temperature fruits and vegetables oil bath dewatering system - Google Patents
A kind of vacuum and low temperature fruits and vegetables oil bath dewatering system Download PDFInfo
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- CN206453153U CN206453153U CN201620862334.4U CN201620862334U CN206453153U CN 206453153 U CN206453153 U CN 206453153U CN 201620862334 U CN201620862334 U CN 201620862334U CN 206453153 U CN206453153 U CN 206453153U
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- oil
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- charging basket
- vacuum
- low temperature
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Abstract
The utility model proposes a kind of vacuum and low temperature fruits and vegetables oil bath dewatering system, including oil bath system and control cabinet, the oil bath system includes each independent oil bath kettle and oil storage tank, rotatable charging basket frame is provided with the oil bath kettle, the top of charging basket frame is rotatably connected with fixed mount, lower section and motor connection, the charging basket frame side wall are sandwich construction provided with the charging basket door for allowing charging basket to pass in and out, the charging basket；The oil bath kettle side wall is provided with oil inlet, oil return opening, oil spilling mouthful, oil bath kettle is connected by outlet line and return line with oil storage tank, the oil storage pot bottom, which is provided with heating coil, the oil storage tank, is provided with return line screen pack, and the oil bath system is connected with control cabinet.This occupation area of equipment is small, simple and compact for structure, and beneficial to production, frying action is good, efficiency high.
Description
Technical field
The utility model belongs to expanded or bloating plant field, and in particular to a kind of fruits and vegetables ' dehydration bloating plant.
Background technology
Vacuum and low temperature oil bath is dehydrated ten dry technologies and is also known as vacuum frying, because its production process efficiently avoid high temperature row
The destruction of food nutrient composition and quality, preferably remains the original local flavor and nutrition of its raw material, the product ratio of production
General tradition frying technological process has more preferable quality.
Existing low-temperature frying dehydration equipment occupation of land volume is big, device structure is complicated, and de-oiling effect is bad；For example it is special
Sharp number is：2003201209327, disclosed fruits and vegetables cryogenic vacuum oil bath dehydration equipment, the oil of this equipment is heated and frying course
In a reactor, heating is uneven, and oil temperature is uneven, and the cyclic process of filtering is long, and structure is cumbersome, de-oiling effect difference lacks
Point.In addition, Patent No.：2005201365019, disclosed a kind of horizontal low temperature Vacuum frying machine, although the equipment device structure
Simply, but during its de-oiling, the process of oil is got rid of, it may occur that the oil droplet that top charging basket is thrown away is fallen into the charging basket of lower section, de-oiling
Situation repeatedly can occur for journey so that the whole fried process of fruits and vegetables becomes tediously long, is unfavorable for production.
Utility model content
The utility model for traditional fruits and vegetables frying apparatus it is cumbersome, do not possess oil-fried separation function, and de-oiling is imitated
It is really poor, propose a kind of vacuum and low temperature fruits and vegetables oil bath dewatering system.
In order to achieve the above object, a kind of vacuum and low temperature fruits and vegetables oil bath dewatering system, including oil bath system and control cabinet,
The oil bath system includes being provided with rotatable charging basket frame in each independent oil bath kettle and oil storage tank, the oil bath kettle, material
The top of basket frame is rotatably connected with fixed mount, lower section and motor connection, and the charging basket frame side wall is provided with the material for allowing charging basket to pass in and out
Basket door, the charging basket is sandwich construction；The oil bath kettle side wall is provided with oil inlet, oil return opening, oil spilling mouthful, and oil bath kettle passes through fuel-displaced
Pipeline and return line are connected with oil storage tank, and the oil storage pot bottom, which is provided with heating coil, the oil storage tank, is provided with oil return
Pipeline screen pack, the oil bath system is connected with control cabinet.
The frying course of oily heating process and material in the system is separated, and the low-temperature oil in oil storage tank is heated
Afterwards along oil pipe line, oil bath kettle is entered by pouring orifice, the charging basket frame in oil bath kettle is provided with the upper and lower surface heart to be turned
Axle, during fried dehydration is expanded, charging basket is limited in charging basket frame to be rotated jointly, and rotation is more stablized, and gets rid of oil more
Balance, not only increases fruits and vegetables ' dehydration expansion efficiency, the setting of multilayer charging basket causes material useful load to also increase.Oil spill pipe is kept away
Exempt from, with oil waste, indirectly to reduce processing cost.Impurity of the oil in cyclic process, filter residue in oil storage tank is by filter basket
Intercept, eliminate filtration system, make equipment is overall more to simplify, compact conformation.Addition, taking-up of the system except material, take off
Water puffing process is controlled using control cabinet, and automaticity is high.
The boiler of traditional integral type, material is not less than 1000kg with oil mass during frying-expansion, and ensures
This ton be in suitable frying-expansion temperature all the time with oil if need 400 kilograms of steam to be achieved, and the system
Using oil storage tank and the structure of oil bath kettle split, heating dish is provided with oil storage tank, oil bath kettle is injected after heating, is equally being ensured
In the case of frying action, the oil using 400kg is only needed in oil bath kettle, and ensures these oil and is in suitable frying-expansion temperature
Degree only needs to steam 120 kg.For 2 tons of boiler, the system 12-13 platforms can be driven, and for traditional one
Formula equipment can only drive 4.Compared with conventional monolithic frying-expansion equipment, the system has greatly saved efficiency, improves
The utilization rate of efficiency, environmental protection and energy saving effect is protruded.
It is preferred that, the lateral wall of the oil bath kettle is provided with temperature sensor provided with vacuum meter, in madial wall.
It is preferred that, it is connected at the top of the oil bath kettle by steam pipework above cooler, the cooler provided with cooling
Water inlet, lower section is provided with coolant outlet, and cooler is connected with vavuum pump by steam-water separator.
It is preferred that, the oil-feed open height is higher than the height of oil-out；Oil spilling open height is higher than charging basket frame height, with oil extraction
Mouth is on a vertical curve, and return line is provided with magnetic valve.
It is preferred that, the side wall of the oil bath kettle is provided with bin gate, oil-containing groove is provided with the kettle below bin gate, in vacuum
The second visor is additionally provided with the wall of oil bath kettle side.
It is preferred that, the first visor is provided with the tank wall of oil storage tank, tank body inner bottom part is provided with leakage fluid dram, in oil storage tank
Tank body is externally provided with heat-insulation layer.
It is preferred that, be provided between oil storage tank and oil bath kettle above heat exchanger, the heat exchanger provided with steam inlet,
Lower section is provided with drain valve, and heat exchanger is arranged in outlet line.
It is preferred that, the charging basket entire body is provided with through hole, and charging basket surrounds uncovered cylindrical material by bottom wall and side wall and loads empty
Between, along stage is provided with the wall of side, charging basket top is provided with lid.
It is preferred that, the charging basket frame includes underframe, upper frame, and underframe is concentric round frame with upper frame；Between underframe and upper frame
Provided with gag lever post.
It is preferred that, the charging basket door is hinged on underframe by lower end, and upper end is movably connected in the gag lever post composition on upper frame.
Compared with prior art, advantage of the present utility model and good effect are：
The utility model is simple in construction, compact, occupation of land small volume, while automaticity is high, noise is small, it is easy to operate.
The inventory of primary dewatering is at least 3 times of conventional equipment, and the fruits and vegetables fried dehydration moisture evaporation completed by the system is fast, takes off
The oil drying time is short；Nutrition loss is few；Fruit and vegetable dilated effect is good.
Brief description of the drawings
Fig. 1 is front view of the present utility model with reference to figure；
Fig. 2 is Fig. 1 left view with reference to figure；
Above in each figure：Oil storage tank 1, heat exchanger 2, vacuum oil bath kettle 3, cooler 4, vavuum pump 5, control cabinet 6, it is fuel-displaced
Pipeline 7, pouring orifice 8, charging basket 9, oil return pipe 10, magnetic valve 11, the first visor 12, leakage fluid dram 13, closure 14, filter basket 15,
Heat-insulation layer 16, steam inlet 17, drain valve 18, circulating pump 19, cooling water inlet 20, coolant outlet 21, bin gate 22, oil-containing groove
23, motor 24, the second visor 25, oil spill pipe 26, vacuum meter 27, temperature sensor 28.
Embodiment
In order to be better understood from the utility model, illustrate with reference to the accompanying drawings and examples.
Embodiment 1
As shown in figure 1, a kind of vacuum and low temperature fruits and vegetables oil bath dewatering system, including oil bath system and control cabinet, the oil
Bath system includes being provided with rotatable charging basket frame in each independent oil bath kettle and oil storage tank, the oil bath kettle, charging basket frame
Top is rotatably connected with fixed mount, lower section and motor connection, and the charging basket frame side wall is provided with the charging basket door for allowing charging basket to pass in and out, institute
Charging basket is stated for sandwich construction；The oil bath kettle side wall provided with oil inlet, oil return opening, oil spilling mouthful, oil bath kettle by outlet line with
And return line is connected with oil storage tank, the oil storage pot bottom is provided with heating coil, the oil storage tank and passed by provided with oil return pipe
Filter screen, the oil bath system is connected with control cabinet.Oil-feed open height is higher than the height of oil-out；Oil spilling open height is higher than charging basket frame
Highly, with oil discharge outlet on a vertical curve, return line is provided with magnetic valve.
Running of the present utility model is as follows：
As direction of the arrows shown in fig, addition needs the material being dehydrated first in charging basket；Material bed thickness is no more than charging basket
1/2nd；The oil mass of needs is injected into oil storage tank, the oil of low temperature is heated in oil storage tank, further along outlet line
It is injected into through over-heat-exchanger in vacuum oil bath kettle；Start what is produced in charging basket rotation, frying course by control cabinet control simultaneously
Steam is absorbed by condenser discharges, and controls return line solenoid to open by control cabinet after fried end, completes returning for oil
Receive, terminate while charging basket one kind is rotated up de-oiling.Whole system is in vacuum.
Motor is that can realize rotating forward, the motor of reverse function.Either de-oiling or fried process, are rotated and reverse
Alternating conversion, the de-oiling more plus substrate in degreasing process rotates forward in frying course, inverts alternately equivalent to stirring material
Material in basket so that fried more fully thorough, reduces frying course, improves operating efficiency.
The diameter of oil return pipe, oil spill pipe is more than to the diameter of pouring orifice.Provided with the oil-feed simultaneously of multiple oil inlets, realize quick
Oiling, can make oily temperature-rise period in oil bath kettle slow, oil temperature more tends to be steady during whole oiling, Bu Huifa
Oil generation temperature elevated situation suddenly, causes the expanded frying action of material for first contacting oil to complete, the material for then contacting oil does not have also
There is fried beginning, the frying-expansion effect of material will not have obvious expansion effect difference due to oil temperature difference in charging basket,
Situation in the absence of material waste occurs；When material is contacted with oil, due to multiple oil inlets while in oil-feed, charging basket
Material entirety puffing time is more nearly so that expanded frying is evenly；After fried end, oil return caliber and oil spill pipe
Footpath can rapidly complete the discharge and recovery with oil, efficiency high.
Exemplified by being dehydrated relatively difficult gumbo, traditional frying apparatus once at most can make 60kg gumbos, it is necessary to
150 minutes；And the utility model can once make 200kg gumbo, it is only necessary to 100 minutes.The gumbo amount of the system processing
It is three times of legacy equipment, and the time used reduces 1/3rd compared to legacy equipment, and production is greatly improved
Efficiency, while energy-conserving and environment-protective.
Embodiment 2
Embodiment 1 is different from, as shown in figure 1,
The lateral wall of oil bath kettle is provided with temperature sensor provided with vacuum meter, in madial wall.
Temperature feedback in kettle to control cabinet, control cabinet are controlled vacuum by predetermined program by temperature sensor
Temperature in oil bath kettle.
It is connected at the top of oil bath kettle by steam pipework above cooler, the cooler and is provided with cooling water inlet, lower section
Provided with coolant outlet, cooler is connected with vavuum pump by steam-water separator.Ensure whole system in whole vacuum and low temperature shape
State, saves energy consumption.
The side wall of oil bath kettle is provided with bin gate, oil-containing groove is provided with the kettle below bin gate, in vacuum oil bath kettle side wall
On be additionally provided with the second visor.
Second visor can form the quality control of double product in order to observe the situation in vacuum oil bath kettle.
Embodiment 3
The first visor is provided with the tank wall of oil storage tank, tank body inner bottom part is provided with leakage fluid dram, outside the tank body of oil storage tank
Provided with heat-insulation layer.The bottom of tank body is provided with leakage fluid dram, can both discharge the excessive oil of cycle-index.Also allow for cleaning oil storage simultaneously
Tank.
Embodiment 4
Charging basket entire body is provided with through hole, and charging basket surrounds uncovered cylindrical material loading space by bottom wall and side wall, on the wall of side
Lid is provided with along being provided with above stage, charging basket.
The setting of stage can ensure that the superposition of multilayer charging basket is more stablized.
Embodiment 5
Charging basket frame includes underframe, upper frame, and underframe is concentric round frame with upper frame；Gag lever post is provided between underframe and upper frame.
Charging basket door is hinged on underframe by lower end, and upper end is movably connected in the gag lever post composition on upper frame.
It will ensure that oil is fully contacted with the material in charging basket using the form of gag lever post, while reducing being fabricated to for equipment
This, the movable gag lever post that charging basket door is set makes the turnover of charging basket more facilitate.
It is described above, only it is preferred embodiment of the present utility model, is not that other forms are made to the utility model
Limitation, any those skilled in the art are changed or are modified as possibly also with the technology contents of the disclosure above equivalent
The equivalent embodiment of change is applied to other fields, but every without departing from technical solutions of the utility model content, according to this reality
Any simple modification, equivalent variations and the remodeling made with new technical spirit to above example, still fall within this practicality new
The protection domain of type technical scheme.
Claims (10)
1. a kind of vacuum and low temperature fruits and vegetables oil bath dewatering system, including oil bath system and control cabinet, it is characterised in that：The oil bath
System includes being provided with rotatable charging basket frame in each independent oil bath kettle and oil storage tank, the oil bath kettle, charging basket frame it is upper
Side is rotatably connected with fixed mount, lower section and motor connection, and the charging basket frame side wall is described provided with the charging basket door for allowing charging basket to pass in and out
Charging basket is sandwich construction；The oil bath kettle side wall provided with oil inlet, oil return opening, oil spilling mouthful, oil bath kettle by outlet line and
Return line is connected with oil storage tank, and the oil storage pot bottom is provided with heating coil, the oil storage tank provided with return line filtering
Net, the oil bath system is connected with control cabinet.
2. vacuum and low temperature fruits and vegetables oil bath dewatering system according to claim 1, it is characterised in that the lateral wall of the oil bath kettle
Temperature sensor is provided with provided with vacuum meter, in madial wall.
3. vacuum and low temperature fruits and vegetables oil bath dewatering system according to claim 2, it is characterised in that pass through at the top of the oil bath kettle
Steam pipework, which is connected to above cooler, the cooler, is provided with cooling water inlet, and lower section is provided with coolant outlet, and cooler leads to
Cross steam-water separator and be connected with vavuum pump.
4. vacuum and low temperature fruits and vegetables oil bath dewatering system according to claim 3, it is characterised in that the oil-feed open height is higher than
The height of oil-out；Oil spilling open height is higher than charging basket frame height, with oil discharge outlet on a vertical curve, and return line is provided with electricity
Magnet valve.
5. vacuum and low temperature fruits and vegetables oil bath dewatering system according to claim 4, it is characterised in that on the side wall of the oil bath kettle
Provided with bin gate, oil-containing groove is provided with the kettle below bin gate, the second visor is additionally provided with the wall of vacuum oil bath kettle side.
6. vacuum and low temperature fruits and vegetables oil bath dewatering system according to claim 1, it is characterised in that in the tank wall of oil storage tank
Provided with the first visor, tank body inner bottom part is provided with leakage fluid dram, heat-insulation layer is externally provided with the tank body of oil storage tank.
7. vacuum and low temperature fruits and vegetables oil bath dewatering system according to claim 6, it is characterised in that oil storage tank and oil bath kettle it
Between be provided with above heat exchanger, the heat exchanger and be provided with drain valve provided with steam inlet, lower section, heat exchanger is arranged on fuel-displaced
On pipeline.
8. vacuum and low temperature fruits and vegetables oil bath dewatering system according to claim 1, it is characterised in that the charging basket entire body is provided with logical
Hole, charging basket surrounds uncovered cylindrical material loading space by bottom wall and side wall, and along stage is provided with the wall of side, charging basket top is set
There is lid.
9. vacuum and low temperature fruits and vegetables oil bath dewatering system according to claim 1, it is characterised in that the charging basket frame includes bottom
Frame, upper frame, underframe are concentric round frame with upper frame；Gag lever post is provided between underframe and upper frame.
10. vacuum and low temperature fruits and vegetables oil bath dewatering system according to claim 9, it is characterised in that the charging basket door is by lower end
It is hinged on underframe, upper end is movably connected in the gag lever post composition on upper frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620862334.4U CN206453153U (en) | 2016-08-10 | 2016-08-10 | A kind of vacuum and low temperature fruits and vegetables oil bath dewatering system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620862334.4U CN206453153U (en) | 2016-08-10 | 2016-08-10 | A kind of vacuum and low temperature fruits and vegetables oil bath dewatering system |
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| CN206453153U true CN206453153U (en) | 2017-09-01 |
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ID=59693329
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| CN201620862334.4U Active CN206453153U (en) | 2016-08-10 | 2016-08-10 | A kind of vacuum and low temperature fruits and vegetables oil bath dewatering system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111053092A (en) * | 2019-12-29 | 2020-04-24 | 青岛六一机械有限公司 | Low-temperature vacuum frying equipment and processing method |
| CN111066834A (en) * | 2019-12-29 | 2020-04-28 | 青岛六一机械有限公司 | Low-temperature vacuum frying equipment easy to control temperature and processing method |
-
2016
- 2016-08-10 CN CN201620862334.4U patent/CN206453153U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111053092A (en) * | 2019-12-29 | 2020-04-24 | 青岛六一机械有限公司 | Low-temperature vacuum frying equipment and processing method |
| CN111066834A (en) * | 2019-12-29 | 2020-04-28 | 青岛六一机械有限公司 | Low-temperature vacuum frying equipment easy to control temperature and processing method |
| CN111053092B (en) * | 2019-12-29 | 2022-01-07 | 青岛六一机械有限公司 | Low-temperature vacuum frying equipment and processing method |
| CN111066834B (en) * | 2019-12-29 | 2022-01-07 | 青岛六一机械有限公司 | Low-temperature vacuum frying equipment easy to control temperature and processing method |
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