CN206416531U - One kind is used for PP end cover of filter element automatic welding machines - Google Patents
One kind is used for PP end cover of filter element automatic welding machines Download PDFInfo
- Publication number
- CN206416531U CN206416531U CN201720057517.3U CN201720057517U CN206416531U CN 206416531 U CN206416531 U CN 206416531U CN 201720057517 U CN201720057517 U CN 201720057517U CN 206416531 U CN206416531 U CN 206416531U
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- China
- Prior art keywords
- filter core
- end cap
- hot
- filter element
- automatic welding
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Abstract
It is used for PP end cover of filter element automatic welding machines, including artificial loading conveyer belt, bound edge combination outer cover, combined rack, end cap vibrating disk, material shaking feeding distribution mechanism, end cap feeding distribution mechanism, laminating mechanism, conveyer belt crawl branch welding machine platform mechanism, filter core clamp system, removable jig, filter core hot-melting mechanism, backgauge testing agency, end cap hot-melting mechanism, electronic ruler detection length mechanism, sub-material slideway and filter core crawl detection station the utility model discloses one kind.The utility model has artificial blowing conveyer belt, end cap automatic charging, hot melt and the automatic progress of pressing, also added the mechanism that filter core length is detected with electronic ruler, management and control filter core length is in the range of technological requirement, and production capacity lifting, to 8s/pcs, is 3 times of manual work.Hot-melting mechanism controls hot melt quantity with increased stroke-adjustable gas cylinder, easy to adjust, has also added thermocouple to detect welding tooling temperature, it is ensured that temperature reaches technological requirement temperature, and otherwise alarm is shut down.
Description
Technical field
The utility model is related to a kind of automatic welding machine, more particularly to a kind of to be used for PP end cover of filter element automatic welding machines.
Background technology
Current PP end cover of filter element welding is main by workman is completed using simple frock, is first heated and then is put with heating frock
To pressing tool pressing.Welding precision is poor, and man's activity is very big, and repeatable accuracy is low, the bad control of welding capacity, fraction defective it is high and
Inefficiency, production capacity is not high, virtually causes production cost higher, therefore, proposes regarding to the issue above a kind of for PP filter cores
End cap automatic welding machine.
Utility model content
The purpose of this utility model, which is that, provides a kind of for PP end cover of filter element automatic weldings in order to solve the above problems
Pick.
The utility model is achieved through the following technical solutions above-mentioned purpose, and one kind is used for PP end cover of filter element automatic weldings
Machine, including combined rack, the top of the combined rack are provided with removable jig, and the removable jig is included
Liang Ge mechanisms, the side of the removable jig is provided with filter core clamp system, and one end of the filter core clamp system
Filter core hot-melting mechanism is provided with, the top of the combined rack is provided with conveyer belt crawl branch welding machine platform mechanism, the filter core
The side of clamp system is provided with end cap hot-melting mechanism, and the side of the end cap hot-melting mechanism is provided with backgauge testing agency,
The side of the backgauge testing agency, which is provided with above laminating mechanism, and the laminating mechanism, is provided with end cap feeding distribution mechanism,
Filter core crawl detection station is provided with above the end cap hot-melting mechanism, and the side of filter core crawl detection station is provided with
Electronic ruler length detection mechanism, the filter core crawl detection station side is provided with sub-material slideway.
It is preferred that, in order that end cap vibrating disk operating efficiency is high, the sub-material slideway is located at the combined rack top
Between two end cap vibrating disks.
It is preferred that, in order that frame all parts can be protected, the top of the combined rack is provided with bound edge combination
Material shaking feeding distribution mechanism is provided with the upper side of outer cover, the combined rack.
It is preferred that, in order that conveyer belt conveying is convenient, the material shaking feeding distribution mechanism side is provided with the removable welding
Platform, and the material shaking feeding distribution mechanism is connected with artificial loading conveyer belt.
It is preferred that, in order that detection temperature is simple, it is ensured that temperature reaches technological requirement temperature, otherwise alarm is shut down, described
Filter core hot-melting mechanism is internally provided with thermocouple detection welding tooling.
It is preferred that, in order that end cap vibrating disk ensures that the filter screen jag head on filter core can be imported in end cap, reduce filter screen
What is spilt is bad, and the end cap vibrating disk is internally provided with test side material mechanism, and in-house be provided with is expected in the test side
End cap backgauge claw, the end cap backgauge claw is 15 ° of taper chamferings.
It is preferred that, in order that accuracy of detection is high, and sub-material, the backgauge testing agency can be carried out to non-defective unit and defective products
It is made up of cylinder, spring mechanism and electronic ruler detection length mechanism.
The beneficial effects of the utility model are:The bonding machine has artificial blowing conveyer belt, end cap automatic charging, hot melt and pressure
Close it is automatic carry out, also added the mechanism that filter core length is detected with electronic ruler, management and control filter core length in the range of technological requirement,
8s/pcs is arrived in production capacity lifting, is 3 times of manual work, yields is also greatly improved.Hot-melting mechanism increased stroke-adjustable gas cylinder control
Hot melt quantity, it is easy to adjust, also add thermocouple to detect welding tooling temperature, it is ensured that temperature reaches technological requirement temperature, otherwise reports
It is alert to shut down.Jig is made up of two stations, and one is used to clamp filter core, and one is used for end cap hot melt, is switched by cylinder, collected
Cheng Yuyi platform is easy to welding.Laminating mechanism controls pressing amount with increased stroke-adjustable gas cylinder, it is ensured that filter core length is in technological requirement
In the range of, end cap, to laminating mechanism, and has detection end cover mechanism by vibrating disk automatic charging, it is ensured that filter core will not solder skip filter
Core.End cap backgauge claw is designed to 15 ° of taper chamferings, it is ensured that the filter screen jag head on filter core can be imported in end cap, reduces filter
It is bad that net is spilt.Testing agency is made up of cylinder, spring mechanism, electronic ruler detection length mechanism, and accuracy of detection is high, and energy
Sub-material is carried out to non-defective unit and defective products, firmly installs and connects flexible between stabilization, each component.
Brief description of the drawings
Fig. 1 is that the utility model bound edge combines outer cover internal mechanism scheme of installation.
Fig. 2 is the overall side view of the utility model.
Fig. 3 is the utility model top view.
Fig. 4 is the utility model structural representation.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, the utility model is further elaborated.It should be appreciated that specific embodiment described herein is only to explain
The utility model, is not used to limit the utility model.
Embodiment
Coordinate shown in Fig. 1 to Fig. 4, be used for PP end cover of filter element automatic welding machines, including group the utility model discloses one kind
Frame 3 is closed, the top of combined rack 3 is provided with removable jig 10, may move jig 10 and include Liang Ge mechanisms, can
The side of movable welding platform 10 is provided with filter core clamp system 9, and one end of filter core clamp system 9 is provided with filter core fuse machine
Structure 11, the top of combined rack 3 is provided with conveyer belt crawl branch welding machine platform mechanism 8, and the side of filter core clamp system 9 is provided with
End cap hot-melting mechanism 13, and the side of end cap hot-melting mechanism 13 is provided with backgauge testing agency 12, the one of backgauge testing agency 12
Side is provided with laminating mechanism 7, and the top of laminating mechanism 7 is provided with end cap feeding distribution mechanism 6, and the top of end cap hot-melting mechanism 13 is set
There is filter core crawl detection station 16, and the side of filter core crawl detection station 16 is provided with electronic ruler length detection mechanism 14, filters
Core crawl detection station 16 side is provided with sub-material slideway 15.
Sub-material slideway 15 is located between two end cap vibrating disks 4 on the top of combined rack 3.Install on the top of combined rack 3
There is bound edge to combine outer cover 2, the upper side of combined rack 3 is provided with material shaking feeding distribution mechanism 5.The side of material shaking feeding distribution mechanism 5 is provided with
Removable jig 10, and material shaking feeding distribution mechanism 5 is connected with artificial loading conveyer belt 1.The inside of filter core hot-melting mechanism 11 is set
There is thermocouple to detect welding tooling.End cap vibrating disk 4 is internally provided with test side material mechanism, and the in-house setting of test side material
There is end cap backgauge claw, end cap backgauge claw is 15 ° of taper chamferings.Backgauge testing agency 12 is by cylinder, spring mechanism and electronics
Chi detection length mechanism 14 is constituted.
The utility model when in use, first checks the security of equipment, after confirmation can be operated, workman puts filter core
On artificial loading conveyer belt 1, it is transported to by artificial loading conveyer belt 1 inside material shaking feeding distribution mechanism 5, material shaking feeding distribution mechanism 5
Shake sub-material can be carried out to be transported on removable jig 10 filter core, jig 10 is may move and branch is captured by conveyer belt
Welding machine platform mechanism 8 is transported to the inside of filter core clamp system 9 filter core is captured, and filter core is moved by removable jig 10
Filter core hot-melting mechanism 11 is moved to be heated.The inside feeding of end cap vibrating disk 4, detection, sub-material, end cap pass through end cap hot-melting mechanism
13 are heated, and being moved to the inside of laminating mechanism 7 by removable jig 10 after end cap hot melt is pressed, laminating mechanism
7 are pressed, it is ensured that filter core length is in the range of technological requirement, end cap automatic charging to laminating mechanism 7, it is ensured that filter core will not leak
Weld and be placed into electronic ruler detection length mechanism 14 after being captured after filter core, filter core and end cap stitching by filter core crawl detection station 16
Inside is detected, 15 roads are slided to defective products sub-material, non-defective unit blanking by sub-material after the completion of detection.
It is described above, only the utility model preferably embodiment, but protection domain of the present utility model is not
This is confined to, any one skilled in the art can readily occur in the technical scope that the utility model is disclosed
Change or replacement, should all cover within protection domain of the present utility model.Therefore, protection domain of the present utility model should
It is defined by scope of the claims.
Claims (7)
1. one kind is used for PP end cover of filter element automatic welding machines, including combined rack, it is characterised in that:The top of the combined rack
Removable jig is provided with, the removable jig includes Liang Ge mechanisms, the side of the removable jig
Filter core clamp system is provided with, and one end of the filter core clamp system is provided with filter core hot-melting mechanism, the combined rack
Top is provided with conveyer belt crawl branch welding machine platform mechanism, and the side of the filter core clamp system is provided with end cap hot-melting mechanism,
And the side of the end cap hot-melting mechanism is provided with backgauge testing agency, the side of the backgauge testing agency is provided with pressing machine
It is provided with above structure, and the laminating mechanism above end cap feeding distribution mechanism, the end cap hot-melting mechanism and is provided with filter core crawl
Station is detected, and the side of filter core crawl detection station is provided with electronic ruler length detection mechanism, the filter core crawl inspection
Survey station side and be provided with sub-material slideway.
2. it is according to claim 1 a kind of for PP end cover of filter element automatic welding machines, it is characterised in that:The sub-material slideway
Between two end cap vibrating disks on the combined rack top.
3. it is according to claim 2 a kind of for PP end cover of filter element automatic welding machines, it is characterised in that:The combined rack
Top be provided with the upper side of bound edge combination outer cover, the combined rack and be provided with material shaking feeding distribution mechanism.
4. it is according to claim 3 a kind of for PP end cover of filter element automatic welding machines, it is characterised in that:The material shaking sub-material
Mechanism side is provided with the removable jig, and the material shaking feeding distribution mechanism(5)It is connected with artificial loading conveyer belt.
5. it is according to claim 1 a kind of for PP end cover of filter element automatic welding machines, it is characterised in that:The filter core hot melt
It is in-house to be provided with thermocouple detection welding tooling.
6. it is according to claim 1 a kind of for PP end cover of filter element automatic welding machines, it is characterised in that:The end cap vibration
Disk is internally provided with test side material mechanism, and test side material is in-house is provided with end cap backgauge claw, the end cap gear
It is 15 ° of taper chamferings to expect claw.
7. it is according to claim 1 a kind of for PP end cover of filter element automatic welding machines, it is characterised in that:The backgauge detection
Mechanism is made up of cylinder, spring mechanism and electronic ruler detection length mechanism.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720057517.3U CN206416531U (en) | 2017-01-17 | 2017-01-17 | One kind is used for PP end cover of filter element automatic welding machines |
Applications Claiming Priority (1)
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CN201720057517.3U CN206416531U (en) | 2017-01-17 | 2017-01-17 | One kind is used for PP end cover of filter element automatic welding machines |
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CN206416531U true CN206416531U (en) | 2017-08-18 |
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CN201720057517.3U Expired - Fee Related CN206416531U (en) | 2017-01-17 | 2017-01-17 | One kind is used for PP end cover of filter element automatic welding machines |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110576615A (en) * | 2019-09-12 | 2019-12-17 | 谢杰锋 | Welding equipment for polypropylene large filter element |
CN113147043A (en) * | 2021-04-28 | 2021-07-23 | 深圳中电捷智科技有限公司 | Hot melting equipment for electronic product plastic connecting piece |
CN113457450A (en) * | 2021-05-17 | 2021-10-01 | 浙江英普智能制造有限公司 | Automatic welding machine for ultrafiltration membrane component |
CN115338089A (en) * | 2022-09-20 | 2022-11-15 | 滨州海雁自动化设备有限公司 | Automatic assembly line for filter element |
CN118003641A (en) * | 2024-04-08 | 2024-05-10 | 常州市致硕自动化设备有限公司 | Filter core end cover welding equipment |
-
2017
- 2017-01-17 CN CN201720057517.3U patent/CN206416531U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110576615A (en) * | 2019-09-12 | 2019-12-17 | 谢杰锋 | Welding equipment for polypropylene large filter element |
CN113147043A (en) * | 2021-04-28 | 2021-07-23 | 深圳中电捷智科技有限公司 | Hot melting equipment for electronic product plastic connecting piece |
CN113147043B (en) * | 2021-04-28 | 2022-12-27 | 东莞市昶通通讯科技有限公司 | Hot melting equipment for plastic connecting piece of electronic product |
CN113457450A (en) * | 2021-05-17 | 2021-10-01 | 浙江英普智能制造有限公司 | Automatic welding machine for ultrafiltration membrane component |
CN113457450B (en) * | 2021-05-17 | 2024-04-26 | 浙江英普智能制造有限公司 | Automatic welding machine for ultrafiltration membrane component |
CN115338089A (en) * | 2022-09-20 | 2022-11-15 | 滨州海雁自动化设备有限公司 | Automatic assembly line for filter element |
CN118003641A (en) * | 2024-04-08 | 2024-05-10 | 常州市致硕自动化设备有限公司 | Filter core end cover welding equipment |
CN118003641B (en) * | 2024-04-08 | 2024-06-07 | 常州市致硕自动化设备有限公司 | Filter core end cover welding equipment |
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GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170818 Termination date: 20200117 |