CN206388078U - A kind of intelligent temperature control device of tube rod hot wash - Google Patents
A kind of intelligent temperature control device of tube rod hot wash Download PDFInfo
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- CN206388078U CN206388078U CN201621452022.2U CN201621452022U CN206388078U CN 206388078 U CN206388078 U CN 206388078U CN 201621452022 U CN201621452022 U CN 201621452022U CN 206388078 U CN206388078 U CN 206388078U
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- temperature
- plc module
- tube rod
- control device
- conduction oil
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Abstract
The utility model provides a kind of intelligent temperature control device of tube rod hot wash, including water tank temperature sensor, heat conduction oil temperature sensor, environment temperature sensor and PLC module, the water tank temperature sensor is arranged on tank body, collection water tank temperature is simultaneously transferred to the PLC module, the heat conduction oil temperature sensor is arranged on heat conduction oil tank near exit, collection heat conduction oil temperature is simultaneously transferred to the PLC module, the environment temperature sensor gathers environment temperature and is transferred to the PLC module, the PLC module is according to water tank temperature, heat conduction oil temperature and environment temperature, carry out multi variable temperature control, control controllable silicon heating in real time and Heat-transfer Oil Pump operation beginning and ending time.The intelligent temperature control device of the tube rod hot wash accurately controls tube rod hot washing device to begin to warm up the time, and heating-up temperature, real time measure energy consumption is effectively reduced the loss of the energy, realizes the fine-grained management of tube rod hot washing device.
Description
Technical field
The utility model is related to petroleum and natural gas DP technology technical field, especially relates to a kind of tube rod hot wash
Intelligent temperature control device.
Background technology
River mouth oil recovery factory opens 2238 mouthfuls of oil well at present, and oil well needs the cleaning for carrying out oil pipe bar to repair work in operation process
Make.According to statistics, the 1 year cleaning tubing bar myriametre more than 150 in river mouth oil recovery factory, the KWh of power consumption 2,300,000 (kilowatt hour).
Oil pipe bar hot wash, to heat-conducting oil heating, utilizes heat conduction oil temperature heat cycles pond first by electric heater unit
Water temperature, reaches after certain temperature, then carries out cleaning treatment to oil pipe bar.The control of current oil recovery factory electric heater unit is using fixed
Shi Jiare mode.This control mode with season change, by experience adjustments timer, it is impossible in time control heating and lead
Hot oil pump run time, mean error causes the waste of the energy in 1.5h or so；There is 5 DEG C to 10 DEG C of deviation in heating-up temperature,
Influence cleaning quality；There is no accurate concept simultaneously for electric heater unit energy consumption, myriametre oil pipe energy consumption can not carry out the pipe that becomes more meticulous
Reason.It is this we have invented a kind of intelligent temperature control device of new tube rod hot wash, solves above technical problem.
Utility model content
The purpose of this utility model is to provide a kind of accurate control tube rod hot washing device and begins to warm up time, control heating temperature
Degree, the intelligent temperature control device of the tube rod hot wash of real time measure energy consumption.
The purpose of this utility model can be achieved by the following technical measures：
The intelligent temperature control device of the tube rod hot wash includes water tank temperature sensor, heat conduction oil temperature sensor, environment temperature
Sensor and PLC module, the water tank temperature sensor are arranged on tank body, are gathered water tank temperature and are transferred to the PLC moulds
Block, the heat conduction oil temperature sensor is arranged on heat conduction oil tank near exit, gathers heat conduction oil temperature and is transferred to the PLC module,
The environment temperature sensor gathers environment temperature and is transferred to the PLC module, and the PLC module is connected to water tank temperature sensing
Device, the heat conduction oil temperature sensor and the environment temperature sensor, according to water tank temperature, heat conduction oil temperature and environment temperature, enter
Row multi variable temperature is controlled, control controllable silicon heating in real time and Heat-transfer Oil Pump operation beginning and ending time.
The purpose of this utility model can be also achieved by the following technical measures：
The intelligent temperature control device of the tube rod hot wash also includes touch-screen, and the touch-screen is arranged on switch board housing, and even
The PLC module is connected to, current water tank temperature, heat conduction oil temperature and environment temperature is shown, commuter time and required water are set
Case temperature, and carry out manually or automatically controlling controllable silicon to start or stop heating, the operation of start and stop Heat-transfer Oil Pump.
The intelligent temperature control device of the tube rod hot wash also includes intelligent electric meter, and the intelligent electric meter is arranged in switch board, and even
The PLC module is connected to, electricity consumption data is gathered in real time and the PLC module is transferred to.
The intelligent temperature control device of the tube rod hot wash also includes the first remote data reception device, the second remote data and receives dress
Put and host computer, the first remote data reception device is connected to the PLC module and installed in production district eminence, second data
Remote receiver is connected to the host computer and installed in Office Area eminence, the PLC module by water tank temperature, heat conduction oil temperature,
Environment temperature, electricity consumption data and multi variable temperature control data pass through the first remote data reception device, second remote data
Reception device is transferred to the host computer.
The first remote data reception device, the second remote data reception device are wirelessly passed by ICP/IP protocol
It is defeated.
Each data received are carried out display in real time, statistics, analysis, storage by the host computer, and are depicted as curve.
The environment temperature sensor is arranged on the shady spot that plant area is not influenceed by working environment.
The intelligent temperature control device of tube rod hot wash in the utility model, exists for current oil recovery factory's oil pipe bar hot washing device
Can not accurately control the heat time, hand labor intensity is big, the drawback such as energy waste is serious, utilizes PLC module and host computer
Platform configuration, sets up multivariable parameter control algolithm, and intelligent multistage start-up and shut-down control is carried out to electric heater unit.By heating-up temperature
Control is within desired value ± 2 DEG C；Accurate control heat time, Heat-transfer Oil Pump run time are within desired value 5min；Realize
The record that becomes more meticulous of electricity, quantization oil pipe power consumption, electric energy management account accuracy rate 100%.Realize to heat time, heating-up temperature
Accurate control, save the energy, realize the fine-grained management of power consumption condition.
Brief description of the drawings
Fig. 1 is that the structural diagrams of the utility model embodiment are intended to.
Embodiment
To enable above and other objects, features and advantages of the present utility model to become apparent, it is cited below particularly go out preferably
Embodiment, and coordinate shown in accompanying drawing, it is described in detail below.
As shown in figure 1, structure charts of the Fig. 1 for the intelligent temperature control device of tube rod hot wash of the present utility model.The tube rod hot wash
Intelligent temperature control device by water tank temperature sensor 1, heat conduction oil temperature sensor 2, environment temperature sensor 3, touch-screen 4, intelligence
Can ammeter 5, PLC module 6, the first remote data reception device 7 positioned at production district, host computer 8, the second number positioned at Office Area
Constituted according to remote receiver 9.
Water tank temperature sensor 1 is arranged on tank body, is gathered water tank temperature and is transferred to PLC module 6.
Heat conduction oil temperature sensor 2 is arranged on heat conduction oil tank near exit, gathers heat conduction oil temperature and is transferred to PLC module
6。
Environment temperature sensor 3 is arranged on the shady spot that plant area is not influenceed by working environment, makes every effort to measure accurately
Temperature data, gathers environment temperature and is transferred to PLC module 6.
Touch-screen 4 is arranged on field control cabinet housing, facilitates execute-in-place.Touch-screen 4 easily can be set at the scene
Put the commuter time, show current environment temperature, heat conduction oil temperature, water tank temperature, can manually or automatically be started or
Stop heating, the operation of start and stop pump.
Intelligent electric meter 5 is arranged in field control cabinet, and electricity consumption data is gathered in real time and PLC module 6 is transferred to.Intelligent electric meter
5 realize the real-time collection and transmission of power consumption data, be mounted with intelligent electric meter 5 in transformer outlet side, electricity is quantified
Collection, ammeter output signal is gathered by PLC module 6, and Central Control Room is uniformly uploaded to temperature signal, is realized to myriametre oil pipe electricity
The fine-grained management of consumption.
PLC module 6 is arranged in execute-in-place room, is installed using wall hanging, saves space, sets up multi variable temperature control calculation
Method, COMPREHENSIVE CALCULATING ensures control accuracy.PLC module 6 is the core of whole intelligent temperature control equipment, passes through PLC module 6
Realize to real time data acquisition, computing, feedback, reach the purpose controlled in real time, meet input and output and calculating needed for control
Demand, realizes the real-time control to starting heat time and water tank temperature.Multi variable temperature control algolithm has been write, has been considered
The influence to the heat time such as environment temperature, heat conduction oil temperature, water tank temperature, realizes to water tank temperature, begins to warm up the time
Accurate control.Water tank can reach expected operating temperature when both ensure that working, can avoid caused by extending heating time again
Waste of energy.
First the 7, second remote data reception device of remote data reception device (production district) (Office Area) 9 is separately mounted to
Production district and Office Area eminence, ensure the unimpeded of signal, noiseless.The data transfer of Office Area and production district is realized, scene
ICP/IP protocol is transmitted between PLC module 6 and acquisition server to connect by wireless device.
Host computer 8 is located in night shift room, using office computer, installs configuration software, and real-time displaying scene situation is carried out remote
Journey is manipulated.Host computer 8 realizes collection, storage history, analysis, the display to each parameter using configuration software.Group on server
State software gathers the PLC module data of production district by wireless device, live realtime curve on monitoring screen, from
Dynamic Production trend curve.The running status of conduction oil Heat-transfer Oil Pump can be monitored simultaneously, pop-up is alarmed when there are abnormal conditions, connection
Locking pump is protected.
Tube rod hot wash intelligent temperature control device operation principle step of the present utility model is as follows：
Step 1, staff sets the commuter time according to actual conditions, as needed the water tank temperature needed for setting.
Step 2, the real-time collection site temperature of water tank temperature sensor, heat conduction oil temperature sensor, environment temperature sensor
Data, and it is uploaded to PLC module.
Step 3, the multi variable temperature control algolithm that PLC module is set in, in the commuter time with setting, calculating starts
Heat time and Heat-transfer Oil Pump operation starting time.Control heating-up temperature in real time, reaches accurate control heat time and temperature
Purpose.
Step 4, intelligent electric meter gathers power consumption data in real time, is uploaded to PLC module.PLC module transmits live each parameter
To switch board touch-screen, facilitate execute-in-place.Field personnel can change parameter preset by touch-screen, to adapt to duty
Spend the influence run to equipment.
Step 5, the result of collection and computing is sent to the upper of Office Area by PLC module by remote data reception device
Machine.
Step 6, each data are carried out display in real time, statistics, analysis, storage by the configuration software in host computer, and are depicted as
Curve, facilitates staff to understand the situation of change of working condition in time, and staff can change work in real time by host computer
Make parameter, realize remote monitoring and control.
The intelligent temperature control device of tube rod hot wash in the utility model, PLC gathers temperature in real time according to three temperature of collection
Degrees of data, sets up multi variable temperature control algolithm, control controllable silicon heating in real time and Heat-transfer Oil Pump operation beginning and ending time, reaches section
The purpose that can be lowered consumption.Intelligent electric meter gathers electrical parameter in real time, realizes the fine-grained management of power consumption.Live touch-screen is shown in real time
Scene dynamic, aspect Field adjustment are grasped in time in the parameters of collection, aspect scene.Remote data reception device is by PLC numbers
According to host computer is uploaded to, host computer is analyzed data, counted, and realizes the remote control of intelligent temperature control device.
Claims (7)
1. a kind of intelligent temperature control device of tube rod hot wash, it is characterised in that the intelligent temperature control device of the tube rod hot wash includes water tank
Temperature sensor, heat conduction oil temperature sensor, environment temperature sensor and PLC module, the water tank temperature sensor are arranged on water
On case body, gather water tank temperature and be transferred to the PLC module, the heat conduction oil temperature sensor is arranged on heat conduction oil tank and exports attached
Closely, gather heat conduction oil temperature and be transferred to the PLC module, environment temperature sensor collection environment temperature is simultaneously transferred to the PLC
Module, the PLC module is connected to the water tank temperature sensor, the heat conduction oil temperature sensor and the environment temperature sensor, root
According to water tank temperature, heat conduction oil temperature and environment temperature, multi variable temperature control is carried out, in real time the heating of control controllable silicon and conduction oil
The pump operation beginning and ending time.
2. a kind of intelligent temperature control device of tube rod hot wash according to claim 1, it is characterised in that the intelligence of the tube rod hot wash
Energy temperature control device also includes touch-screen, and the touch-screen is arranged on switch board housing, and is connected to the PLC module, and display is current
Water tank temperature, heat conduction oil temperature and environment temperature, commuter time and required water tank temperature are set, and are carried out manually or automatically
Control controllable silicon starts or stopped heating, the operation of start and stop Heat-transfer Oil Pump.
3. a kind of intelligent temperature control device of tube rod hot wash according to claim 1, it is characterised in that the intelligence of the tube rod hot wash
Energy temperature control device also includes intelligent electric meter, and the intelligent electric meter is arranged in switch board, and is connected to the PLC module, collection in real time
Electricity consumption data is simultaneously transferred to the PLC module.
4. a kind of intelligent temperature control device of tube rod hot wash according to claim 3, it is characterised in that the intelligence of the tube rod hot wash
Energy temperature control device also includes the first remote data reception device, the second remote data reception device and host computer, first data
Remote receiver is connected to the PLC module and installed in production district eminence, and the second remote data reception device is connected to this
Host computer is simultaneously arranged on Office Area eminence, and the PLC module is by water tank temperature, heat conduction oil temperature, environment temperature, electricity consumption data and many
Delta temperature control data is by the first remote data reception device, that the second remote data reception device is transferred to this is upper
Machine.
5. a kind of intelligent temperature control device of tube rod hot wash according to claim 4, it is characterised in that first remote data
Reception device, the second remote data reception device are wirelessly transferred by ICP/IP protocol.
6. the intelligent temperature control device of a kind of tube rod hot wash according to claim 4, it is characterised in that the host computer will be received
Each data arrived show in real time, count, analyze, storing, and are depicted as curve.
7. the intelligent temperature control device of a kind of tube rod hot wash according to claim 1, it is characterised in that the environment temperature is sensed
Device is arranged on the shady spot that plant area is not influenceed by working environment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621452022.2U CN206388078U (en) | 2016-12-27 | 2016-12-27 | A kind of intelligent temperature control device of tube rod hot wash |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621452022.2U CN206388078U (en) | 2016-12-27 | 2016-12-27 | A kind of intelligent temperature control device of tube rod hot wash |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206388078U true CN206388078U (en) | 2017-08-08 |
Family
ID=59490943
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621452022.2U Active CN206388078U (en) | 2016-12-27 | 2016-12-27 | A kind of intelligent temperature control device of tube rod hot wash |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206388078U (en) |
-
2016
- 2016-12-27 CN CN201621452022.2U patent/CN206388078U/en active Active
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