CN206684780U - A kind of oil-fat plant energy management system - Google Patents
A kind of oil-fat plant energy management system Download PDFInfo
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- CN206684780U CN206684780U CN201720455690.9U CN201720455690U CN206684780U CN 206684780 U CN206684780 U CN 206684780U CN 201720455690 U CN201720455690 U CN 201720455690U CN 206684780 U CN206684780 U CN 206684780U
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- acquisition module
- oil
- power consumption
- oil flow
- crude oil
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The utility model discloses a kind of oil-fat plant energy management system, including data acquisition module, data acquisition unit, monitor client and cloud platform；Data acquisition module includes water-carrying capacity acquisition module, crude oil flow collection module, product oil flow collection module, steam flow acquisition module and collection pretreatment workshop, the power consumption acquisition module for leaching workshop and refining plant amount of equipment power consumption；The signal collected is transferred to data acquisition unit by power consumption acquisition module, crude oil flow collection module, product oil flow collection module, steam flow acquisition module and water-carrying capacity acquisition module respectively, the signal received is transferred to monitor client by data acquisition unit, and the signal received is transferred to cloud platform by monitor client.The system can be monitored in real time to the energy consumption data of oil-fat plant, centralized management, and carrying out energy consumption analysis for monitoring personnel provides data basis.
Description
Technical field
The utility model belongs to grease factory energy consumption monitoring control technology field, and in particular to a kind of oil-fat plant energy source capsule
Reason system.
Background technology
The power consumption of fats and oils processing production process is big, is one of main source of production cost, it is ensured that grease factory long-term goal
Realization, it is energy-saving imperative to implement, it is necessary to using technological transformation as breach, improves the energy-saving level of grease factory.
An energy-saving important finger for turning into measure oil processing enterprise technical merit, managerial skills and economic benefit
Mark.However, being supported because shortage is unified with energy condition monitoring data, energy consumption index how is reduced often only by rule of thumb, nothing
Method accomplishes comprehensive, scientifical, accurate management and guidance.Based on this present situation, united by establishing a set of energy management information platform
One ground is monitored and controlled to every energy resource consumption, reflects that fats and oils processing enterprise energy consumption is horizontal in time, is used for further analysis
Energy efficiency provides objective, just and science basic data, and new power is provided for the consumption reduction work of fats and oils processing industry energy conservation.
It is exactly effectively to save the resources such as steam, water, electricity in process of production that grease factory, which carries out energy-saving, improves unit
The comprehensive utilization ratio of resource, and then bring grease factory higher profit with minimum resource.Such as two days soybean processing 2500
Ton production line, year 1500000 tons of soybean processing, production one-level soybean oil and 270,000 tons of three-level soybean oil, 1,200,000 tons of dregs of beans, thick phosphorus
2.1 ten thousand tons of fat.Year 600000 tons of actual used water, 46,000,000 degree of electricity consumption, with 650,000 tons of steam, with the ten thousand stere of natural gas 120.If
In the case of the annual saving energy 1%, grease factory production cost reduces nearly ten million yuan.It can be seen that fats and oils processing production process
Middle power consumption is larger, if lacking effective management to energy resource system, can not accomplish the analysis and decision that becomes more meticulous, can be in certain journey
The waste of the energy is caused on degree.
Utility model content
The purpose of this utility model is to provide a kind of oil-fat plant energy management system for being easy to managing power consumption to control.
To achieve the above object, the utility model uses following technical scheme：
A kind of oil-fat plant energy management system, including data acquisition module, data acquisition unit, monitoring client
End and cloud platform；
Data acquisition module includes water-carrying capacity acquisition module, crude oil flow collection module, product oil flow collection module, steaming
Steam flow amount acquisition module and collection pretreatment workshop, the power consumption acquisition module for leaching workshop and refining plant amount of equipment power consumption；
Power consumption acquisition module, crude oil flow collection module, product oil flow collection module, steam flow acquisition module and
The power consumption collected, crude oil flow, product oil flow, steam flow and water-carrying capacity are transferred to by water-carrying capacity acquisition module respectively
Data acquisition unit, data acquisition unit is by the power consumption received, crude oil flow, product oil flow, steam stream
Amount and water-carrying capacity are transferred to monitor client, monitor client by the power consumption received, crude oil flow, product oil flow, steam
Steam flow amount and water-carrying capacity are transferred to cloud platform.
Data acquisition unit includes PLC central controller and mixed-media network modules mixed-media, and PLC central controller passes through mixed-media network modules mixed-media
With monitor client radio communication.
Pretreatment workshop, leaching workshop and refining plant equipment include elevator, cleaning sieve, dryer, disintegrating machine, oil expression
Machine, infuser, evapo-separated machine, blower fan, heater, water pump, heat exchanger, cooling tower, filter, centrifuge, crude oil pump, deodorizing tower,
Extracting tower, heat exchanger.
Power consumption acquisition module includes multifunctional electric meter, and the power consumption collected is transferred to by multifunctional electric meter
PLC central controller.
Crude oil flow collection module includes the LC series oval gear flowmeters being arranged on crude oil pipeline；Product oil flow
Acquisition module includes the LC series oval gear flowmeters being arranged on processed oil pipeline；Two LC series oval gear flowmeters
The crude oil flow collected and product oil flow are transferred to PLC central controller respectively.
Steam flow acquisition module includes the vortex-shedding meter being arranged on jet chimney；Water-carrying capacity acquisition module includes setting
The vortex-shedding meter being placed on waterpipe；The steam flow collected and water-carrying capacity are transferred to by two vortex-shedding meters respectively
PLC central controller.
Prewarning unit is connected with the monitor client.
Printing device is connected with the monitor client.
The mixed-media network modules mixed-media is GPRS wireless network modules..
Compared with prior art, the beneficial effects of the utility model are：
1st, each energy for the electric equipment that the data acquisition unit in the utility model gathers energy measurement instrument in real time
The signal of consumption parameter is packaged into Modbus protocol data bags, and monitor client is sent in the form of TCP/IP bags, monitoring visitor
Family end is monitored in real time to each electrical equipment energy consumption data, and energy consumption data is gone out with dynamic digital, figure shows
Come, and analysis can be compared to the data-signal and the standard signal of setting of reception, report is sent in time to abnormality and data
It is alert, and retain the time of origin and warning reason of history alarm；User can be inquired about, edited and be printed；For monitoring personnel
Carry out energy consumption analysis and data basis is provided.
2nd, the data acquisition unit in the utility model uses GPRS cordless communication networks, live data acquisition
Node need not lay communication cable, and configuration is convenient, flexible.
Brief description of the drawings
Fig. 1 is the theory diagram in the utility model.
Embodiment
The utility model is further described below in conjunction with Figure of description and specific preferred embodiment, but not because
This and limit the scope of protection of the utility model.
Fats and oils processing enterprise is divided into pretreatment workshop according to production technology, leaches workshop and refining plant.Wherein, pre-process
Workshop appliance includes elevator, cleaning sieve, dryer, disintegrating machine, oil press；Leach workshop appliance include crude oil tank, infuser,
Evapo-separated machine, blower fan, heater, water pump and crude oil tank；Refining plant equipment includes product tank, heat exchanger, cooling tower, filtering
Device, centrifuge, crude oil pump, deodorizing tower, extracting tower, product tank.Cited pretreatment workshop, leaching workshop in the present embodiment
Not all equipment with the equipment of refining plant, simply corresponds to the equipment that power consumption is of a relatively high in workshop.
A kind of oil-fat plant energy management system, as shown in figure 1, including data acquisition module, data acquisition list
Member, monitor client and cloud platform.
Data acquisition unit includes PLC central controller and mixed-media network modules mixed-media, and PLC central controller passes through mixed-media network modules mixed-media
With monitor client radio communication.Wherein, mixed-media network modules mixed-media is GPRS wireless network modules, and live data acquisition node need not
Communication cable is laid, configuration is convenient, flexible.
Data acquisition module includes water-carrying capacity acquisition module, crude oil flow collection module, product oil flow collection module, steaming
Steam flow amount acquisition module and power consumption acquisition module.
Power consumption acquisition module, crude oil flow collection module, product oil flow collection module, steam flow acquisition module and
The power consumption collected, crude oil flow, product oil flow, steam flow and water-carrying capacity are transferred to by water-carrying capacity acquisition module respectively
PLC central controller, PLC central controller by mixed-media network modules mixed-media by the power consumption received, crude oil flow, product oil flow,
Steam flow and water-carrying capacity are transferred to monitor client, and monitor client is by the power consumption received, crude oil flow, finished product oil stream
Amount, steam flow and water-carrying capacity are transferred to cloud platform.
Power consumption acquisition module collection pretreatment workshop, the power consumption for leaching workshop and refining plant, including including more work(
Energy electric instrument, multifunctional electric meter is ACR330ELH multifunctional network instrument, can be bought in market.This instrument is LCD
Display, full electric parameter metering（U、I、P、Q、PF、F、S）；Four-quadrant electric energy metrical, multi tariff electric energy statistics；THDu, THDi, 2-
31 each harmonic components；Voltage crest factor, phone shape factor, electric current k-factor, voltage and current unbalance factor calculate；
Line voltage electric current is positive and negative, zero-sequence component（Containing negative-sequence current）Measurement；4DI+3DO（DO3 does over-pressed, under-voltage, excessively stream, imbalance
Alarm）；RS485 communication interfaces, Modbus agreements or DL/T645 stipulations, suitable for the important loop of high pressure or low voltage incoming line cabinet.
The power consumption collected is transferred to PLC central controller by multifunctional electric meter.Wherein implementation is：Pre-
Processing workshop, leaching workshop and refining plant are equipped with independent on-off circuit, and multifunctional electric meter is arranged at into the switch
In circuit.
Crude oil flow collection module gathers crude oil flow, including the LC series elliptic gear flows being arranged on crude oil pipeline
Meter, LC series oval gear flowmeter are commercially available prod, and crude oil pipeline therein is existing pipeline in workshop, and it is connected to hair
In the outlet of oil tank, crude oil pipe end connection refining plant, crude oil is provided for refining plant by crude oil pipeline.
The crude oil flow collected is transferred to PLC central controller by LC series oval gear flowmeter.
Product oil flow collection module includes the LC series oval gear flowmeters being arranged on processed oil pipeline, wherein into
Product oil-piping is the existing pipeline in workshop, and it is connected on the entrance of product tank, and product tank is used to store product oil.LC
The product oil flow collected is transferred to PLC central controller by serial oval gear flowmeter.
Steam flow acquisition module includes the vortex-shedding meter being arranged on jet chimney, and flux of vortex street is calculated as commercially available production
Product, jet chimney are connected with boiler room, for providing steaming with steaming plant for pretreatment workshop, leaching workshop and refining plant
Vapour, wherein, include heat exchanger, deodorizing tower, extracting tower with steaming plant.
The steam flow collected is transferred to PLC central controller by vortex-shedding meter.
Water-carrying capacity acquisition module includes the vortex-shedding meter being arranged on waterpipe, and flux of vortex street is calculated as commercially available prod, water
Pipeline is connected on external source, for providing normal-temperature water for pretreatment workshop, leaching workshop and refining plant water equipment, its
In, water equipment includes cooling tower and heat exchanger.The water-carrying capacity collected is transferred to PLC central controller by vortex-shedding meter.
The course of work is：Power consumption acquisition module, crude oil flow collection module, product oil flow collection module, steam stream
Measure acquisition module and water-carrying capacity acquisition module respectively by the power consumption collected, crude oil flow, product oil flow, steam flow and
Water-carrying capacity, which is transferred to, is sent to data acquisition unit, and the data received are packaged into Modbus by data acquisition unit
Protocol data bag, and monitor client is sent in the form of TCP/IP bags, energy consumption data of the monitor client to each workshop
Monitored, and these data are stored, Macro or mass analysis in real time, and energy consumption data is shown with dynamic digital, figure
Show to come, and analysis is compared to the energy consumption signal and the standard signal of setting of reception.
Alarm unit is connected with the output end of monitor client, so as to send report in time to abnormality and data
It is alert, and retain the time of origin of history alarm and the record of warning reason, facilitate monitoring personnel to be analyzed and make corresponding
Decision-making.Wherein, the implementation of prewarning unit is：Including buzzer and buzzer driving chip, monitor client connection buzzing
Device driving chip, buzzer driving chip drive the work of buzzer, and monitor client output alarm signal to buzzer drives
Chip, buzzer beep, so as to remind monitoring personnel；As the conversion of the present embodiment, prewarning unit can also be to carry
Display screen, monitor client send signal, and ejection prompting screen is prompted.
Monitor client connects printing device, so as to which monitoring personnel can also be inquired about the situation of some equipment, also
It can carry out printing related data form by the printing device connected in monitoring server, monitoring server connection printing is set
It is standby, print to the prior art of maturation.
The system can be monitored in real time to the energy consumption data of oil-fat plant, and centralized management, is monitoring personnel
Carry out energy consumption analysis and data basis is provided.
Claims (9)
- A kind of 1. oil-fat plant energy management system, it is characterised in that：Including data acquisition module, data acquisition list Member, monitor client and cloud platform；Data acquisition module includes water-carrying capacity acquisition module, crude oil flow collection module, product oil flow collection module, steam stream Measure acquisition module and gather pretreatment workshop, leach the power consumption acquisition module of workshop and refining plant amount of equipment power consumption；Power consumption acquisition module, crude oil flow collection module, product oil flow collection module, steam flow acquisition module and current The power consumption collected, crude oil flow, product oil flow, steam flow and water-carrying capacity are transferred to wirelessly by amount acquisition module respectively Data acquisition unit, data acquisition unit by the power consumption received, crude oil flow, product oil flow, steam flow and Water-carrying capacity is transferred to monitor client, and monitor client is by the power consumption received, crude oil flow, product oil flow, steam stream Amount and water-carrying capacity are transferred to cloud platform.
- 2. oil-fat plant energy management system as claimed in claim 1, it is characterised in that：Data acquisition unit includes PLC central controller and mixed-media network modules mixed-media, PLC central controller pass through mixed-media network modules mixed-media and monitor client radio communication.
- 3. oil-fat plant energy management system as claimed in claim 1, it is characterised in that：Pretreatment workshop, leach workshop Include elevator, cleaning sieve, dryer, disintegrating machine, oil press, infuser, evapo-separated machine, blower fan, heating with refining plant equipment Device, water pump, heat exchanger, cooling tower, filter, centrifuge, crude oil pump, deodorizing tower, extracting tower, crude oil tank and product tank.
- 4. oil-fat plant energy management system as claimed in claim 1, it is characterised in that：Power consumption acquisition module includes more The power consumption collected is transferred to PLC central controller by function electric instrument, multifunctional electric meter.
- 5. oil-fat plant energy management system as claimed in claim 1, it is characterised in that：Crude oil flow collection module includes The LC series oval gear flowmeters being arranged on crude oil pipeline；Product oil flow collection module includes being arranged at processed oil pipeline On LC series oval gear flowmeters；The crude oil flow and finished product that two LC series oval gear flowmeters will collect respectively Oil stream amount is transferred to PLC central controller.
- 6. oil-fat plant energy management system as claimed in claim 1, it is characterised in that：Steam flow acquisition module includes The vortex-shedding meter being arranged on jet chimney；Water-carrying capacity acquisition module includes the vortex-shedding meter being arranged on waterpipe；Two The steam flow collected and water-carrying capacity are transferred to PLC central controller by individual vortex-shedding meter respectively.
- 7. oil-fat plant energy management system as claimed in claim 2, it is characterised in that：Connected on the monitor client There is prewarning unit.
- 8. oil-fat plant energy management system as claimed in claim 7, it is characterised in that：Connected on the monitor client There is printing device.
- 9. oil-fat plant energy management system as claimed in claim 8, it is characterised in that：The mixed-media network modules mixed-media be GPRS without Line mixed-media network modules mixed-media.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720455690.9U CN206684780U (en) | 2017-04-27 | 2017-04-27 | A kind of oil-fat plant energy management system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720455690.9U CN206684780U (en) | 2017-04-27 | 2017-04-27 | A kind of oil-fat plant energy management system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206684780U true CN206684780U (en) | 2017-11-28 |
Family
ID=60406135
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720455690.9U Expired - Fee Related CN206684780U (en) | 2017-04-27 | 2017-04-27 | A kind of oil-fat plant energy management system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206684780U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108334047A (en) * | 2018-04-24 | 2018-07-27 | 江中药业股份有限公司 | Diversification energy management system |
| CN111369387A (en) * | 2020-03-05 | 2020-07-03 | 赞皇金隅水泥有限公司 | Intelligent energy management system for cement factory |
| CN114282817A (en) * | 2021-12-27 | 2022-04-05 | 江苏赛孚士生物技术有限公司 | Energy consumption real-time monitoring equipment |
-
2017
- 2017-04-27 CN CN201720455690.9U patent/CN206684780U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108334047A (en) * | 2018-04-24 | 2018-07-27 | 江中药业股份有限公司 | Diversification energy management system |
| CN108334047B (en) * | 2018-04-24 | 2024-02-27 | 江中药业股份有限公司 | Diversified energy management system |
| CN111369387A (en) * | 2020-03-05 | 2020-07-03 | 赞皇金隅水泥有限公司 | Intelligent energy management system for cement factory |
| CN114282817A (en) * | 2021-12-27 | 2022-04-05 | 江苏赛孚士生物技术有限公司 | Energy consumption real-time monitoring equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171128 |
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| CF01 | Termination of patent right due to non-payment of annual fee |