CN108241387A - The intelligent temperature control device of tube rod hot wash - Google Patents
The intelligent temperature control device of tube rod hot wash Download PDFInfo
- Publication number
- CN108241387A CN108241387A CN201611232773.8A CN201611232773A CN108241387A CN 108241387 A CN108241387 A CN 108241387A CN 201611232773 A CN201611232773 A CN 201611232773A CN 108241387 A CN108241387 A CN 108241387A
- Authority
- CN
- China
- Prior art keywords
- temperature
- tube rod
- plc module
- control device
- water tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003921 oil Substances 0.000 claims abstract description 51
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims abstract description 23
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 6
- 239000010703 silicon Substances 0.000 claims abstract description 6
- 230000005611 electricity Effects 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000004458 analytical method Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000005406 washing Methods 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000003129 oil well Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 238000013139 quantization Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/1917—Control of temperature characterised by the use of electric means using digital means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/1927—Control of temperature characterised by the use of electric means using a plurality of sensors
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/1927—Control of temperature characterised by the use of electric means using a plurality of sensors
- G05D23/1928—Control of temperature characterised by the use of electric means using a plurality of sensors sensing the temperature of one space
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/007—Heating the liquid
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Heat-Pump Type And Storage Water Heaters (AREA)
Abstract
The present invention provides a kind of intelligent temperature control device of tube rod hot wash, including water tank temperature sensor, heat conduction oil temperature sensor, environment temperature sensor and PLC module, the water tank temperature sensor is mounted on tank body, acquisition water tank temperature is simultaneously transferred to the PLC module, the heat conduction oil temperature sensor is mounted on heat conduction oil tank near exit, acquisition heat conduction oil temperature is simultaneously transferred to the PLC module, the environment temperature sensor acquires environment temperature and is transferred to the PLC module, the PLC module is according to water tank temperature, heat conduction oil temperature and environment temperature, carry out multi variable temperature control, silicon-controlled heating and Heat-transfer Oil Pump operation beginning and ending time are controlled in real time.The intelligent temperature control device of the tube rod hot wash accurately controls tube rod hot washing device to begin to warm up time, heating temperature, and real time measure energy consumption is effectively reduced the loss of the energy, realizes the fine-grained management of tube rod hot washing device.
Description
Technical field
The present invention relates to petroleum and natural gas DP technology technical fields, especially relate to a kind of intelligence of tube rod hot wash
Temperature control device.
Background technology
River mouth oil recovery factory opens 2238 mouthfuls of oil well at present, and oil well needs the cleaning for carrying out oil pipe bar to repair work in operation process
Make.According to statistics, the 1 year cleaning tubing bar myriametre more than 150 in river mouth oil recovery factory, 2,300,000 KWh of power consumption (kilowatt hour).
Oil pipe bar hot wash, to heat-conducting oil heating, utilizes heat conduction oil temperature heat cycles pond first by electric heater unit
Water temperature after reaching certain temperature, then starts the cleaning processing oil pipe bar.The control of oil recovery factory's electric heater unit is using fixed at present
The mode of Shi Jiare.This control mode with season variation, by experience adjustments timer, it is impossible in time control heating and lead
Hot oil pump run time, mean error cause the waste of the energy in 1.5h or so；Heating temperature there are 5 DEG C to 10 DEG C of deviation,
Influence cleaning quality；Meanwhile there is no accurate concept for electric heater unit energy consumption, myriametre oil pipe energy consumption cannot carry out the pipe that becomes more meticulous
Reason.Thus we have invented a kind of intelligent temperature control device of new tube rod hot wash, solves more than technical problem.
Invention content
The object of the present invention is to provide a kind of accurate control tube rod hot washing devices to begin to warm up the time, controls heating temperature,
The intelligent temperature control device of the tube rod hot wash of real time measure energy consumption.
The purpose of the present invention can be achieved by the following technical measures：
The intelligent temperature control device of the tube rod hot wash includes water tank temperature sensor, heat conduction oil temperature sensor, environment temperature
Sensor and PLC module, the water tank temperature sensor are mounted on tank body, are acquired water tank temperature and are transferred to the PLC moulds
Block, the heat conduction oil temperature sensor are mounted on heat conduction oil tank near exit, acquire heat conduction oil temperature and are transferred to the PLC module,
The environment temperature sensor acquires environment temperature and is transferred to the PLC module, which is connected to water tank temperature sensing
Device, the heat conduction oil temperature sensor and the environment temperature sensor, according to water tank temperature, heat conduction oil temperature and environment temperature, into
Row multi variable temperature controls, and controls silicon-controlled heating and Heat-transfer Oil Pump operation beginning and ending time in real time.
The purpose of the present invention can be also achieved by the following technical measures：
The intelligent temperature control device of the tube rod hot wash further includes touch screen, which is mounted on switch board housing, and even
The PLC module is connected to, shows current water tank temperature, heat conduction oil temperature and environment temperature, commuter time and required water are set
Box temperature degree, and manually or automatically controlled silicon-controlled beginning or stopping heating, the operation of start and stop Heat-transfer Oil Pump.
The intelligent temperature control device of the tube rod hot wash further includes intelligent electric meter, which is mounted in switch board, and even
The PLC module is connected to, acquire electricity consumption data in real time and is transferred to the PLC module.
The intelligent temperature control device of the tube rod hot wash further includes the first remote data reception device, the second remote data receives dress
It puts and host computer, the first remote data reception device is connected to the PLC module and mounted on production district eminence, second data
Remote receiver is connected to the host computer and mounted on Office Area eminence, the PLC module by water tank temperature, heat conduction oil temperature,
Environment temperature, electricity consumption data and multi variable temperature control data pass through the first remote data reception device, second remote data
Reception device is transferred to the host computer.
The first remote data reception device, the second remote data reception device are wirelessly passed by ICP/IP protocol
It is defeated.
Each data received are carried out real-time display, statistics, analysis, storage by the host computer, and are depicted as curve.
The environment temperature sensor is mounted on the shady spot that plant area is not influenced by working environment.
The intelligent temperature control device of tube rod hot wash in the present invention, for existing for current oil recovery factory's oil pipe bar hot washing device not
Heating time can be accurately controlled, the drawbacks such as hand labor intensity is big, and energy waste is serious utilize PLC module and host computer platform
Configuration establishes multivariable parameter control algolithm, and intelligent multistage start-up and shut-down control is carried out to electric heater unit.By heating and temperature control
Within desired value ± 2 DEG C；Accurate control heating time, Heat-transfer Oil Pump run time are within desired value 5min；Realize electricity
The record that becomes more meticulous, quantization oil pipe energy consumption, electric energy management account accuracy rate 100%.Realize the essence to heating time, heating temperature
Really control, it is energy saving, realize the fine-grained management of power consumption condition.
Description of the drawings
Fig. 1 is the structure chart of a specific embodiment of the intelligent temperature control device of the tube rod hot wash of the present invention.
Specific embodiment
For enable the present invention above and other objects, features and advantages be clearer and more comprehensible, it is cited below particularly go out preferable implementation
Example, and coordinate shown in attached drawing, it is described in detail below.
As shown in FIG. 1, FIG. 1 is the structure charts of the intelligent temperature control device of the tube rod hot wash of the present invention.The intelligence of the tube rod hot wash
Energy temperature control device is by water tank temperature sensor 1, heat conduction oil temperature sensor 2, environment temperature sensor 3, touch screen 4, intelligence electricity
Table 5, PLC module 6, the first remote data reception device 7 positioned at production district, host computer 8, the second data positioned at Office Area are remote
Journey reception device 9 forms.
Water tank temperature sensor 1 is mounted on tank body, is acquired water tank temperature and is transferred to PLC module 6.
Heat conduction oil temperature sensor 2 is mounted on heat conduction oil tank near exit, acquires heat conduction oil temperature and is transferred to PLC module
6。
Environment temperature sensor 3 is mounted on the shady spot that plant area is not influenced by working environment, makes every effort to measure accurately
Temperature data acquires environment temperature and is transferred to PLC module 6.
Touch screen 4 is mounted on field control cabinet housing, facilitates execute-in-place.Touch screen 4 can easily be set at the scene
Put the commuter time, show current environment temperature, heat conduction oil temperature, water tank temperature, can manually or automatically be started or
Stop heating, start and stop pump operation.
Intelligent electric meter 5 is mounted in field control cabinet, is acquired electricity consumption data in real time and is transferred to PLC module 6.Intelligent electric meter
5 realize the real-time acquisition and transmission of power consumption data, are mounted with intelligent electric meter 5 in transformer outlet side, electricity is quantified
Acquisition, ammeter output signal are acquired by PLC module 6, and Central Control Room is uniformly uploaded to temperature signal, are realized to myriametre oil pipe electricity
The fine-grained management of consumption.
PLC module 6 is mounted in execute-in-place room, is installed using wall hanging, saves space, is established multi variable temperature control and is calculated
Method, COMPREHENSIVE CALCULATING ensure control accuracy.PLC module 6 is the core of entire intelligent temperature control equipment, passes through PLC module 6
It realizes to real time data acquisition, operation, feedback, achievees the purpose that control in real time, meet input and output and calculating needed for control
Demand realizes the real-time control to starting heating time and water tank temperature.Multi variable temperature control algolithm has been write, has been considered
The influence to heating time such as environment temperature, heat conduction oil temperature, water tank temperature, realizes to water tank temperature, begins to warm up the time
Accurate control.Water tank can reach expected operating temperature when not only ensure that working, but also can avoid caused by extending heating time
Waste of energy.
First the 7, second remote data reception device of remote data reception device (production district) (Office Area) 9 is separately mounted to
Production district and Office Area eminence, ensure the unimpeded of signal, noiseless.The data transmission of Office Area and production district is realized, scene
ICP/IP protocol is transmitted between PLC module 6 and acquisition server to connect by wireless device.
Host computer 8 is located in duty room, using office computer, installs configuration software, real-time display field conditions carry out remote
Journey manipulates.Host computer 8 realizes acquisition, storage history, analysis, the display to each parameter using configuration software.Group on server
State software acquires the PLC module data of production district by wireless device, live realtime curve on monitoring screen, from
Dynamic Production trend curve.The operating status of conduction oil Heat-transfer Oil Pump can be monitored simultaneously, when there are abnormal conditions pop-up alarm, connection
Locking pump protection.
The tube rod hot wash intelligent temperature control device operation principle step of the present invention is as follows：
Step 1, staff is set according to actual conditions the commuter time, and required water tank temperature is set as needed.
Step 2, the real-time collection site temperature of water tank temperature sensor, heat conduction oil temperature sensor, environment temperature sensor
Data, and it is uploaded to PLC module.
Step 3, the multi variable temperature control algolithm that PLC module is set in, in the commuter time with setting, calculating starts
Heating time and Heat-transfer Oil Pump operation starting time.Control heating temperature in real time reaches accurate control heating time and temperature
Purpose.
Step 4, intelligent electric meter acquires power consumption data in real time, is uploaded to PLC module.PLC module transmits each parameter in scene
To switch board touch screen, facilitate execute-in-place.Field personnel can change parameter preset by touch screen, to adapt to duty
Spend the influence run to equipment.
Step 5, PLC module will acquire and the result of operation is transmitted to the upper of Office Area by remote data reception device
Machine.
Step 6, each data are carried out real-time display, statistics, analysis, storage by the configuration software in host computer, and are depicted as
Curve, facilitates staff to understand the situation of change of working condition in time, and staff can change work in real time by host computer
Make parameter, realize remote monitoring and control.
The intelligent temperature control device of tube rod hot wash in the present invention, PLC is according to the real-time collecting temperature number of three temperature of acquisition
According to, establish multi variable temperature control algolithm, control in real time it is silicon-controlled heating and Heat-transfer Oil Pump operation the beginning and ending time, reach energy saving drop
The purpose of consumption.Intelligent electric meter acquires electrical parameter in real time, realizes the fine-grained management of power consumption.Live touch screen real-time display acquisition
Parameters, aspect scene in time grasp scene dynamic, aspect Field adjustment.Remote data reception device will be on plc data
Host computer is reached, host computer is analyzed data, counted, and realizes the remote control of intelligent temperature control device.
Claims (7)
1. the intelligent temperature control device of tube rod hot wash, which is characterized in that the intelligent temperature control device of the tube rod hot wash includes water tank temperature
Sensor, heat conduction oil temperature sensor, environment temperature sensor and PLC module, the water tank temperature sensor are mounted on water tank sheet
On body, acquire water tank temperature and be transferred to the PLC module, which is mounted on heat conduction oil tank near exit,
Acquisition heat conduction oil temperature is simultaneously transferred to the PLC module, and environment temperature sensor acquisition environment temperature is simultaneously transferred to the PLC moulds
Block, the PLC module are connected to the water tank temperature sensor, the heat conduction oil temperature sensor and the environment temperature sensor, according to
Water tank temperature, heat conduction oil temperature and environment temperature carry out multi variable temperature control, control silicon-controlled heating and Heat-transfer Oil Pump in real time
Run the beginning and ending time.
2. the intelligent temperature control device of tube rod hot wash according to claim 1, which is characterized in that the intelligent temperature of the tube rod hot wash
Control device further includes touch screen, which is mounted on switch board housing, and is connected to the PLC module, shows current water
Box temperature degree, heat conduction oil temperature and environment temperature set commuter time and required water tank temperature, and are manually or automatically controlled
Silicon-controlled beginning or stopping heating, the operation of start and stop Heat-transfer Oil Pump.
3. the intelligent temperature control device of tube rod hot wash according to claim 1, which is characterized in that the intelligent temperature of the tube rod hot wash
Control device further includes intelligent electric meter, which is mounted in switch board, and is connected to the PLC module, acquires electricity consumption in real time
Data are simultaneously transferred to the PLC module.
4. the intelligent temperature control device of tube rod hot wash according to claim 3, which is characterized in that the intelligent temperature of the tube rod hot wash
Control device further includes the first remote data reception device, the second remote data reception device and host computer, first remote data
Reception device is connected to the PLC module and mounted on production district eminence, and it is upper which is connected to this
Machine is simultaneously mounted on Office Area eminence, and the PLC module is by water tank temperature, heat conduction oil temperature, environment temperature, electricity consumption data and multivariable
Temperature control data is transferred to the host computer by the first remote data reception device, the second remote data reception device.
5. the intelligent temperature control device of tube rod hot wash according to claim 4, which is characterized in that first remote data receives
Device, the second remote data reception device are wirelessly transferred by ICP/IP protocol.
6. the intelligent temperature control device of tube rod hot wash according to claim 4, which is characterized in that the host computer will receive
Each data carry out real-time display, statistics, analysis, storage, and are depicted as curve.
7. the intelligent temperature control device of tube rod hot wash according to claim 1, which is characterized in that the environment temperature sensor is pacified
The shady spot not influenced mounted in plant area by working environment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611232773.8A CN108241387A (en) | 2016-12-27 | 2016-12-27 | The intelligent temperature control device of tube rod hot wash |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611232773.8A CN108241387A (en) | 2016-12-27 | 2016-12-27 | The intelligent temperature control device of tube rod hot wash |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108241387A true CN108241387A (en) | 2018-07-03 |
Family
ID=62703145
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611232773.8A Pending CN108241387A (en) | 2016-12-27 | 2016-12-27 | The intelligent temperature control device of tube rod hot wash |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108241387A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08164999A (en) * | 1994-12-16 | 1996-06-25 | Tokico Ltd | Oil feeder |
| CN201035384Y (en) * | 2007-04-26 | 2008-03-12 | 何世龙 | Oil field single well oil storage tank intelligent measurement and control data management control cabinet |
| CN103801988A (en) * | 2014-02-25 | 2014-05-21 | 南通大学 | Monitoring system for thermal error of machine tool spindle |
| CN105156402A (en) * | 2015-05-29 | 2015-12-16 | 中国一冶集团有限公司 | Crane hydraulic system temperature monitoring system |
| CN106076982A (en) * | 2016-07-27 | 2016-11-09 | 东营宏得石油装备有限公司 | A kind of full-automatic sun plate heated type tube rod cleans device and method |
-
2016
- 2016-12-27 CN CN201611232773.8A patent/CN108241387A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08164999A (en) * | 1994-12-16 | 1996-06-25 | Tokico Ltd | Oil feeder |
| CN201035384Y (en) * | 2007-04-26 | 2008-03-12 | 何世龙 | Oil field single well oil storage tank intelligent measurement and control data management control cabinet |
| CN103801988A (en) * | 2014-02-25 | 2014-05-21 | 南通大学 | Monitoring system for thermal error of machine tool spindle |
| CN105156402A (en) * | 2015-05-29 | 2015-12-16 | 中国一冶集团有限公司 | Crane hydraulic system temperature monitoring system |
| CN106076982A (en) * | 2016-07-27 | 2016-11-09 | 东营宏得石油装备有限公司 | A kind of full-automatic sun plate heated type tube rod cleans device and method |
Non-Patent Citations (1)
| Title |
|---|
| 张翼: "管杆热洗装置智能化温控系统在河口采油厂的应用", 《内江科技》 * |
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| PB01 | Publication | ||
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Application publication date: 20180703 |