CN206369718U - A kind of ultrasonic internal failure detector with automatic sorting function - Google Patents
A kind of ultrasonic internal failure detector with automatic sorting function Download PDFInfo
- Publication number
- CN206369718U CN206369718U CN201621444211.5U CN201621444211U CN206369718U CN 206369718 U CN206369718 U CN 206369718U CN 201621444211 U CN201621444211 U CN 201621444211U CN 206369718 U CN206369718 U CN 206369718U
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- conveyer belt
- plectrum
- cylinder
- workpiece
- fixed tray
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Abstract
The utility model is related to a kind of ultrasonic internal failure detector, more particularly to a kind of ultrasonic internal failure detector with automatic sorting function.The device includes framework, stepping speed-down integrated machine, detection means, cross coupler, preceding conveyer belt, plectrum, main shaft, rear conveyer belt, fixed tray, right conveyer belt, swing pallet, cylinder.When workpiece is transported to device by preceding conveyer belt, plectrum rotates 360 ° just and starts to stir workpiece motion s, now photoelectric sensor detects signal, supersonic detector is started working, whether automatic detection inside workpiece quality is qualified, if qualified, cylinder remains retracted state, swing pallet and be in bottom, slided into when workpiece stirs 90 ° by plectrum along swing pallet on right conveyer belt；If unqualified, cylinder, which stretches out, makes swing pallet be in horizontality with fixed tray, and workpiece is stirred by plectrum and is sent to after 180 ° on rear conveyer belt.The apparatus structure is simple, convenient and swift, and automaticity is high.
Description
Technical field
The utility model is related to inside workpiece quality testing field, more particularly to a kind of ultrasound with automatic sorting function
Failure detector inside ripple.
Background technology
At present, due to the popularization of foundry engieering and Computerized Numerical Control processing technology, the production in enormous quantities of workpiece is increasingly convenient.But due to
Underbead crack being likely to result in the internal flaw and workpiece process that are produced during rough-cast etc., can make to part
Threatened safely with life-span even production of machinery.It is many using artificial inspection one by one, inspection in order to which unqualified workpiece is picked out
Survey, sort, take time and effort, and often just find that inside is defective, causes great waste after the completion of workpiece finishing, and
And internal flaw naked eyes are difficult to observe so that workpiece quality inspection cost is high, and efficiency is low, is unfavorable for the raising of factory automation degree.
The content of the invention
Technical problem to be solved in the utility model is that there is provided a kind of ultrasonic internal with automatic sorting function
Failure detector, to solve inside workpiece quality, manually detection and workpiece sort the problem of difficulty is big, cost is high, efficiency is low.
The technical scheme that the utility model is used by solution its technical problem is：A kind of work with automatic sorting function
Part quality detection device, including it is framework, stepping speed-down integrated machine, photoelectric sensor, cross coupler, supersonic detector, preceding
Conveyer belt, plectrum, main shaft, rear conveyer belt, fixed tray, right conveyer belt, swing pallet, cylinder；Stepping speed-down integrated machine is vertical
Installed in the second layer baseplate underside of framework, stepping speed-down integrated machine is connected with main shaft by cross coupler, main shaft top one
Side connects plectrum by key, realizes and fixed tray is installed below the directional-rotation of plectrum, plectrum, and ultrasound is installed in fixed tray front end
Ripple detector, fixed tray right-hand member be connected through the hinge installation swing pallet, swing pallet under the stretching of cylinder can above and below
Swing, it is maximum it is swingable to fixed tray horizontal level, during beginning, swing pallet and be in the middle of extreme lower position, main shaft one section
Install with disk jaggy, during breach alignment photoelectric sensor, plectrum is located exactly at the front end of fixed tray, every turn of main shaft one
Circle, photoelectric sensor detects breach on disk and once, that is, produces a signal to supersonic detector, is allowed to drive plectrum
Workpiece detected that it is whether qualified that supersonic detector detects workpiece, and transmits a signal to cylinder, acts cylinder, band
Movable pendulum moves tray motion, if workpiece is qualified, cylinder is failure to actuate, and swings pallet and is in extreme lower position, workpiece is arrived through swinging pallet
Up to right conveyer belt；If workpiece is unqualified, cylinder stretches out, and will swing pallet and is pushed into horizontal level, makes plectrum drive workpiece to reach
Conveyer belt, realizes the sorting of qualified workpiece and unqualified workpiece afterwards.
The beneficial effects of the utility model are：Using the ultrasonic internal failure detector detection of the utility model structure with dividing
Pick efficiency higher, automaticity is high, reduce cost, save labour.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is side view of the present utility model.
Fig. 4 is top view of the present utility model.
In figure, 1- frameworks, 2- stepping speed-down integrated machines, 3- photoelectric sensors, 4- cross couplers, 5- ultrasound examinations
Conveyer belt after conveyer belt before device, 6-, 7- plectrums, 8- main shafts, 9-, 10- fixed trays, the right conveyer belts of 11-, 12- swings pallet,
13- cylinders.
Embodiment
Principle of the present utility model and feature are described below in conjunction with accompanying drawing, example is served only for explaining this practicality
It is new, it is not intended to limit scope of the present utility model.
As shown in figure 1, a kind of ultrasonic internal failure detector with automatic sorting function, including framework（1）, stepping subtracts
Fast all-in-one（2）, photoelectric sensor（3）, cross coupler（4）, supersonic detector（5）, preceding conveyer belt（6）, plectrum（7）、
Main shaft（8）, rear conveyer belt（9）, fixed tray（10）, right conveyer belt（11）, swing pallet（12）, cylinder（13）, when workpiece by
Preceding conveyer belt（6）It is sent to fixed tray（10）During front end, main shaft（8）In stepping speed-down integrated machine（2）Drive under revolve just
Turn 360 °, while photoelectric sensor（3）Detect and be installed on main shaft（8）On disk breach, ultrasound is sent a signal to immediately
Ripple detector（5）, it is allowed to start to examine side, workpiece is in plectrum（7）Drive under through super（5）, if detect workpiece it is qualified if send out
Go out instruction to cylinder（13）, it is allowed to keep low level to be failure to actuate, when workpiece is by plectrum（7）Stir along fixed tray（10）Rotate 90 °
When, workpiece is immediately along the swing pallet for being in heeling condition（12）Slide into right conveyer belt（11）On, plectrum（7）Continue to rotate,
The detection of next workpiece is carried out, the detection, sorting and transport of qualified products is so achieved that.If it is unqualified to detect workpiece
Then there is supersonic detector（5）Send instructions to cylinder（13）, it is allowed to stretch out, pallet will be swung（12）Top to and fixed tray
（10）The position of level, such workpiece rotates 180 ° under the drive of plectrum, by fixed tray（10）The rear transmission of end
Band（9）Transport, be so achieved that the detection, sorting and transport of unqualified workpiece.
As shown in Fig. 2 stepping speed-down integrated machine（2）It is installed vertically on framework（1）Second layer baseplate underside, motor shaft is passed through
Circular hole on bottom plate simultaneously passes through cross coupler（4）With main shaft（8）It is connected, main shaft（8）Through framework（1）The circular hole of upper strata bottom plate
Extend to certain altitude, main shaft（8）Topmost pass through key and plectrum（7）It is connected, plectrum（7）End can drive workpiece through ultrasound
Ripple detector（5）, it is achieved in the transmission of power.Swing pallet（12）Upper end is connected through the hinge and fixed tray（10）Phase
Even, lower end and cylinder（13）It is connected, passes through cylinder（13）Flexible can be achieved to swing pallet（12）Swing up and down, swing pallet
（12）Extreme higher position can be with fixed tray（10）Level.
As shown in figure 3, photoelectric sensor（3）It is installed on framework（1）On second layer bottom plate, main shaft is installed on（8）On band
Cutaway disk may pass through photoelectric sensor just（3）Detection head.Preceding conveyer belt（6）It is installed on fixed tray（10）Front end, after
Conveyer belt（9）It is installed on fixed tray（10）End, right conveyer belt（11）Vertical direction is installed on swing pallet（12）It is minimum
State, realizes that workpiece takes pallet to by transmitting, then by the transport of pallet to conveyer belt.
The technology contents do not addressed in aforesaid way are taken or used for reference prior art and can be achieved.
Claims (2)
1. a kind of ultrasonic internal failure detector with automatic sorting function, including framework, stepping speed-down integrated machine, detection dress
Put, cross coupler, preceding conveyer belt, plectrum, main shaft, rear conveyer belt, fixed tray, right conveyer belt, swing pallet, cylinder, its
It is characterised by：Stepping speed-down integrated machine drives main shaft to rotate by cross coupler, and main shaft is connected with plectrum by key, realizes and dials
The rotation of piece；Swing pallet to be connected with fixed tray, cylinder respectively by hinge, cylinder is arranged on the bottom plate of framework upper strata, gas
The telescopic band movable pendulum of cylinder is moved pallet and swung up and down, and when initial, cylinder is failure to actuate, and swings pallet and is in extreme lower position；Preceding conveyer belt
Fixed tray front end is installed on, rear conveyer belt is installed on fixed tray end, and right conveyer belt vertical direction is installed on swing pallet
Minimum state.
2. a kind of ultrasonic internal failure detector with automatic sorting function according to claim 1, it is characterised in that：
Described detection means includes photoelectric sensor and supersonic detector, and photoelectric sensor is installed on the second laminar substrate of framework
On, it is provided with the disk of osculum and is arranged on above cross coupler, supersonic detector is installed on fixed tray front end, and plectrum is in
During fixed tray front end, the osculum on disk is narrowly focused towards photoelectric sensor, realizes that plectrum is often rotated by 360 ° disk and triggers one
Signal is to photoelectric sensor, and photoelectric sensor sends electric signal to supersonic detector, supersonic detector is started detection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621444211.5U CN206369718U (en) | 2016-12-27 | 2016-12-27 | A kind of ultrasonic internal failure detector with automatic sorting function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621444211.5U CN206369718U (en) | 2016-12-27 | 2016-12-27 | A kind of ultrasonic internal failure detector with automatic sorting function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206369718U true CN206369718U (en) | 2017-08-01 |
Family
ID=59394038
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621444211.5U Expired - Fee Related CN206369718U (en) | 2016-12-27 | 2016-12-27 | A kind of ultrasonic internal failure detector with automatic sorting function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206369718U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107814182A (en) * | 2017-11-23 | 2018-03-20 | 湖北酷我乳业股份有限公司 | A kind of conveyer belt corner counterflow unit |
| CN109396066A (en) * | 2018-12-24 | 2019-03-01 | 安徽省巢湖铸造厂有限责任公司 | Integral type automatic fastener hardness sorting machine |
-
2016
- 2016-12-27 CN CN201621444211.5U patent/CN206369718U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107814182A (en) * | 2017-11-23 | 2018-03-20 | 湖北酷我乳业股份有限公司 | A kind of conveyer belt corner counterflow unit |
| CN109396066A (en) * | 2018-12-24 | 2019-03-01 | 安徽省巢湖铸造厂有限责任公司 | Integral type automatic fastener hardness sorting machine |
| CN109396066B (en) * | 2018-12-24 | 2024-03-12 | 安徽省巢湖铸造厂有限责任公司 | Integrated automatic fastener hardness sorting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170801 Termination date: 20171227 |