CN206348279U - Inspection system - Google Patents

Inspection system Download PDF

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Publication number
CN206348279U
CN206348279U CN201621368222.XU CN201621368222U CN206348279U CN 206348279 U CN206348279 U CN 206348279U CN 201621368222 U CN201621368222 U CN 201621368222U CN 206348279 U CN206348279 U CN 206348279U
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CN
China
Prior art keywords
defect
camera device
prepreg
object thing
check object
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CN201621368222.XU
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Chinese (zh)
Inventor
岸由美子
日野真
坂井直树
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

The utility model discloses a kind of inspection system.The inspection system that there is this pair the check object thing of the sheet of translucency to be checked includes:Camera device, is imaged to check object thing;First light source, to the camera watch region irradiation light of camera device, so that camera device diffuses from the surface primary recipient of check object thing;And check device, check object thing has zero defect, wherein, check device has test section, and the test section is based on the defect that check object thing is detected using the photographed images obtained by camera device.

Description

Inspection system
Technical field
The utility model is related to a kind of inspection system and inspection method.
Background technology
To be used as check object thing such as glass or prepreg (prepreg), it is proposed that for can in manufacturing process The various methods that the defect that the top layer crackle or foreign matter that can be produced are mixed into is detected.
For example, it is proposed that a kind of method, its by camera with light source so that prepreg mode sandwiched therebetween relatively to be set Put so as to the light transmission prepreg that is irradiated from light source and be incident to camera, and detect inside prepreg based on camera images Space (void) (for example, see patent document 1).
<Prior art literature>
<Patent document>
Patent document 1:Japanese Unexamined Patent Publication 2006-64531 publications
Utility model content
<The technical problems to be solved in the utility model>
In the method for patent document 1, for transmitted light of the camera input from the prepreg as check object thing. Therefore, in the photographed images of camera, the crackle on the top layer of check object thing and the foreign matter for being mixed into inside etc. are diverse Defect also can similarly show as shade.Therefore, it is possible to which the species of the defect present in check object thing can not be differentiated.
In view of the above problems, the purpose of this utility model, which is that offer is a kind of, can differentiate the species of detected defect Inspection system.
<Scheme for solving technical problem>
According to an embodiment of the present utility model there is provided a kind of inspection system, it is to the sheet with translucency Check object thing is checked that it includes:Camera device, is imaged to check object thing;First light source, to camera device Camera watch region irradiation light, so that camera device diffuses from the surface primary recipient of check object thing;And check device, inspection Looking into object has zero defect, wherein, check device has test section, and the test section is based on the shooting obtained by utilizing camera device Image detects the defect of check object thing.
<The effect of utility model>
Embodiment there is provided a kind of inspection for the species that can differentiate detected defect according to of the present utility model System.
Brief description of the drawings
Fig. 1 is the figure for representing the inspection system in first embodiment.
Fig. 2 is the figure (one) for the defect for representing prepreg.
Fig. 3 is the figure for the flow chart for representing the defect inspection processing in first embodiment.
Fig. 4 is the figure for schematically showing the view data in first embodiment.
Fig. 5 is the figure for representing the inspection system in second embodiment.
Fig. 6 is the figure for the flow chart for representing the defect inspection processing in second embodiment.
Fig. 7 is the figure for schematically showing the view data (channel B) in second embodiment.
Fig. 8 is the figure for schematically showing the view data (R passages) in second embodiment.
Fig. 9 is the figure for representing the inspection system in the 3rd embodiment.
Figure 10 be the defect for representing prepreg figure (secondly).
Figure 11 is the figure for the flow chart for representing the defects detection processing in the 3rd embodiment.
Figure 12 is the figure for schematically showing the first view data in the 3rd embodiment.
Figure 13 is the figure for schematically showing the second view data in the 3rd embodiment.
Figure 14 A are the figures (one) illustrated to the necessary processing time of defects detection.
Figure 14 B be the necessary processing time of defects detection is illustrated figure (secondly).
Figure 15 is the figure for representing the inspection system in the 4th embodiment.
Figure 16 is the figure for the flow chart for representing the defects detection processing in the 4th embodiment.
Figure 17 is the figure for representing the inspection system in the 5th embodiment.
Figure 18 is the figure for the flow chart for representing the defects detection processing in the 5th embodiment.
Figure 19 is the figure for schematically showing the first view data (channel B) in the 5th embodiment.
Figure 20 is the figure for schematically showing the first view data (R passages) in the 5th embodiment.
Figure 21 is the figure for representing the inspection system in the 6th embodiment.
Figure 22 is the figure for representing the inspection system in the 7th embodiment.
Figure 23 is the figure for representing the inspection system in the 8th embodiment.
Reference numeral explanation
10 prepregs (check object thing)
100th, 200 inspection system
110th, 210 conveying device
111st, 211 first conveyer belts (the first delivery section)
112nd, 212 second conveyer belts (the second delivery section)
120th, 220 camera device
130a, 130b light source
140 support members
141 supporting surfaces
150th, 250 check device
152nd, 253 test section
230 first light sources
240 secondary light sources
252 color information obtaining sections
1010 prepregs (check object thing)
1100th, 1200,1300,1400,1500,1600 inspection system
1110 conveying devices
1111 first conveyer belts (the first delivery section)
1112 second conveyer belts (the second delivery section)
1113 the 3rd conveyer belts (the 3rd delivery section)
1121 first camera devices
1122 second camera devices
1123 the 3rd camera devices
The light source of 1131a, 1131b first
1132 secondary light sources
1133 the 3rd light sources
1134 the 4th light sources
1140 support members
1141 supporting surfaces
1160 check devices
1162 defects detection portions
1164 color information obtaining sections
A, B, AA, BB, CC defect
Embodiment
Embodiment of the present utility model is illustrated referring to the drawings.Identical constituting portion minute mark is remembered in the various figures Same-sign, the repetitive description thereof will be omitted sometimes.It should be noted that in the following embodiments, being used as check object thing pair Prepreg has flawless inspection method to illustrate, but check object thing is not limited to prepreg.
<First embodiment>
Fig. 1 is the figure for representing the inspection system 100 in first embodiment.
As shown in figure 1, inspection system 100 have conveying device 110, camera device 120, light source 130a and 130b and Check device 150, and to thering is zero defect to check in the prepreg 10 as check object thing.
Prepreg 10 is fiber-based material is impregnated with after heat-curing resin, to the Thermocurable in fiber-based material Resin is heated and made the prepreg that it solidifies.Fiber-based material is such as will form as glass fibre or polyester fiber The matrix material of silk braiding.Heat-curing resin is, for example, epoxy resin or phenolic resin etc..For pre- in present embodiment Leaching material 10, its surface is formed as smooth sheet, saturating by transparent heat-curing resin from the gap of fiber-based material Penetrate light.
Conveying device 110 is defeated with the first conveyer belt 111 as the first delivery section and second as the second delivery section Band 112 is sent, and prepreg 10 is conveyed along the direction of arrow in Fig. 1.In first conveyer belt 111, including the multiple of driven roller Roller restocking is provided with endless band.By making endless band be rotated with the driven roller of rotation so that first conveyer belt 111 is conveyed in band The prepreg 10 of upper placement.Second conveyer belt 112 has the structure same with first conveyer belt 111, and to from first conveyer belt The prepreg 10 that 111 transmission come is conveyed.
It should be noted that the structure of conveying device 110 is not limited to the structure shown in present embodiment, for example, can be The structure of prepreg 10 is conveyed by multiple conveying rollers.
Camera device 120 is, for example, to have such as CCD (Charge Coupled Device), CMOS The digital camera of photographing elements such as (Complementary Metal Oxide Semiconductor).The quilt of camera device 120 It is arranged at least a portion of camera watch region and as gap, the preimpregnation between the conveyer belt 112 of first conveyer belt 111 and second The region that material 10 passes through is overlapping.In the present embodiment, camera device 120 is configured in first conveyer belt 111 and The entirety of the width of prepreg 10 is imaged between two conveyer belts 112.
Light source 130a and 130b are, for example, respectively LED (Light Emitting Diode) array, to camera device 120 Camera watch region irradiates white light.It should be noted that light source 130a and 130b can be, for example, organic EL respectively (ElectroLuminescence) fluorescent lamp such as array, cold-cathode tube etc..
Light source 130a and 130b are respectively with camera device 120 from the quilt between the conveyer belt 112 of first conveyer belt 111 and second The mode that the surface primary recipient of the prepreg 10 of conveying diffuses is set.In the present embodiment, light source 130a and 130b is set by the incident angle on the surface relative to prepreg 10 of irradiation light in the way of 45 degree respectively.In addition, shooting The optical axis that device 120 is configured to its optical system is vertical relative to the surface of prepreg 10.
It should be noted that if camera device 120 can diffuse from the surface primary recipient of prepreg 10, then light Source 130a and 130b and camera device 120 position relationship are not limited to above-mentioned position relationship.In the present embodiment, provided with 2 Individual light source 130a and 130b, but the number not limited to this of light source, can be provided with the light source of 1 or more than 3.In addition, being used as light Source, can set dome illumination to irradiate the camera watch region of camera device 120.In the following description, sometimes will " light source 130a and 130b " is only called " light source 130 ".
Support member 140 is arranged between the conveyer belt 112 of first conveyer belt 111 and second.Support member 140 is defeated first Send and the prepreg 10 that is conveyed is supported between the conveyer belt 112 of band 111 and second.Support member 140 has and prepreg 10 supporting surfaces 141 abutted.The width of supporting surface 141 is formed more than the width of prepreg 10, and supporting surface 141 is The width of prepreg 10 is integrally supported between one conveyer belt 111 and the second conveyer belt 112.Prepreg 10 passes through quilt The supporting surface 141 of support member 140 is supported, and is scratched so as to not produced between the conveyer belt 112 of first conveyer belt 111 and second Bent ground is conveyed.
The supporting surface 141 of support member 140 is formed using chromatic colour material, is chromatic colour.In the present embodiment, support Face 141 is formed using the material of cyan.It should be noted that for support member 140, such as can be applied on supporting surface 141 The coating of cloth chromatic colour, to be formed can also include the part of supporting surface 141 using the material with chromatic colour.In addition, support The color in face 141 is chromatic colour, however it is not limited to cyan.
Check device 150 has image acquiring section 151 and test section 152.Check device 150 is, for example, to have CPU (Central Processing Unit), ROM's (Read-Only Memory), RAM (Random Access Memory) etc. Computer.Each function of check device 150, i.e. image acquiring section 151 and test section 152 for example pass through CPU and RAM co-operatings Realized to perform from the program that ROM is read.
Image acquiring section 151 obtains the view data of prepreg 10 from camera device 120.Test section 152 is taken based on image The view data acquired by portion 151 from camera device 120 is obtained, the defect present in prepreg 10 is detected.
Fig. 2 is the figure for the defect for representing prepreg 10.
Defect A shown in Fig. 2 is the crackle on top layer.In addition, defect B is the foreign matter for being mixed into inside.Check device 150 The view data of prepreg 10 of the test section 152 according to acquired by image acquiring section 151 from camera device 120 detects prepreg 10 defect, and further differentiate the species (defect A or defect B) of detected defect.
Fig. 3 is the figure for the flow chart for representing the defect inspection processing in first embodiment.
As shown in figure 3, in the defects detection processing of inspection system 100, first in step S101, conveying device 110 Convey prepreg prepreg 10 is transferred into the second conveyer belt 112 from first conveyer belt 111.
Then, in step s 102, camera watch region irradiation light of the light source 130 to camera device 120.Then, in step In S103, the preimpregnation that 120 pairs of camera watch regions between the conveyer belt 112 of first conveyer belt 111 and second of camera device are conveyed Material 10 is imaged.As described above, the camera watch region of camera device 120 is arranged on the conveyer belt 112 of first conveyer belt 111 and second Between gap, and camera device 120 among prepreg 10 supported member 140 supporting surface 141 support part enter Row shooting.Camera device 120 to the prepreg 10 conveyed by conveying device 110 by continuously imaging, so as to prepreg 10 entirety is imaged.
In step S104, the image acquiring section 151 of check device 150 obtains the figure of prepreg 10 from camera device 120 As data.Then in step S105, test section 152 detects prepreg based on the view data acquired by image acquiring section 151 10 defect.
Fig. 4 is the figure for schematically showing the view data as the prepreg 10 taken by camera device 120.
Camera device 120 received from the flawless part of prepreg 10 by the diffusing of being reflected of prepreg 10 and Via the prepreg 10 with translucency by diffusing that the supporting surface 141 of support member 140 is reflected.Therefore, utilizing In the view data of prepreg 10 captured by camera device 120, in flawless part, can be seen via prepreg 10 To the mode of the supporting surface 141 of support member 140, the color of the supporting surface 141 of support member 140 is shown.In this embodiment party In formula, because the supporting surface 141 of support member 140 is cyan, therefore the prepreg 10 in the photographed images of camera device 120 Flawless part is cyan.
For the defect A of prepreg 10, the diffusing reflection rate for the irradiation light irradiated from light source 130 is than flawless part Diffusing reflection rate is high.Therefore, the light income ratio for being reflected and being received by camera device 120 by the defect A of prepreg 10 is by zero defect The part light income that reflects and received by camera device 120 it is big.Therefore, as shown in figure 4, in the view data of prepreg 10 In, existing defects A part is brighter than flawless part.
It should be noted that the diffusing reflection rate for the irradiation light from light source 130 is got over Gao Ze and connect by camera device 120 The reasons why light income of receipts is bigger is as follows.Diffusing reflection rate height means diffusing reflection namely macroscopically seen with reflection law independently Degree along the reflection of the form of all directions diffused light is high.On the other hand, light source 130 (130a and 130b) and camera device 120 Position relationship be that irreflexive degree is higher namely macroscopically see with reflection law independently along the form of all directions diffused light Reflection the more high then camera device 120 of degree the bigger position relationship of light income.Therefore, for the photograph from light source 130 Penetrate the light income that the diffusing reflection rate more Gao Ze of light received by camera device 120 bigger.
In addition, camera device 120 receives unrestrained anti-from the surface of prepreg 10 from the existing defects B of prepreg 10 part Penetrate light and via the prepreg 10 with translucency by diffusing that foreign matter is reflected.Therefore, in the figure of camera device 120 As in data for prepreg 10 existing defects B part, with via prepreg 10 it can be seen that foreign matter mode is shown The color of foreign matter.For example, when the foreign matter of black is mixed into the inside of prepreg 10 and produces defect B, can be seen in photographed images To the defect B of shade appearance (referring to Fig. 4).
As described above, in the view data of prepreg 10, existing defects A part is brighter than flawless part.Therefore, In view data, the brightness of the pixel of the flawless part of brightness ratio of the pixel of existing defects A part is high.
In addition, in using the view data captured by camera device 120, such as existing and being produced due to black foreign matter Defect B part is darker than flawless part.Therefore, in this situation, the pixel of existing defects B part in view data The brightness of the pixel of the flawless part of brightness ratio is low.
Therefore, the test section 152 of check device 150 for example precomputes the zero defect in the view data of prepreg 10 Part pixel mean flow rate, and the brightness of each pixel based on view data and the mean flow rate that precomputes Difference detects defect.Test section 152 is defect A for example by the high pixel detection of brightness ratio mean flow rate in view data.In addition, Test section 152 is defect B for example by the low pixel detection of brightness ratio mean flow rate in view data.
In addition, test section 152 can calculate brightness and the difference of mean flow rate of each pixel in view data, and will be bright Degree it is higher than mean flow rate and and the difference of mean flow rate be that more than first threshold set in advance pixel detection is defect A.Separately Outside, test section 152 can brightness ratio mean flow rate is low and and mean flow rate difference to be more than Second Threshold set in advance Pixel detection is defect B.By the way that the difference of the brightness of each pixel and mean flow rate and threshold value are compared to detect defect, so that The flase drop of defect can be reduced.
So, the test section 152 of check device 150 can be based on the shooting figure obtained by utilization camera device 120 (what is be mixed into is different to distinguish and detect the defect A present in prepreg 10 (crackle on top layer) and defect B for the view data of picture Thing) etc. defect.In the above example, to detecting that the situation of the defect B as black foreign matter is illustrated, but in detection conduct In the case of the defect B of foreign matter beyond black, brightness that also can be based on the pixel of existing defects B part with it is flawless The difference of the brightness of partial pixel detects defect B.
As described above, the inspection system 100 in first embodiment, can detect the preimpregnation as check object thing The defect of material 10, while can differentiate to the species of defect.
In addition, in inspection system 100, being carried out with the gap between the conveyer belt 112 of first conveyer belt 111 and second pre- The mode of the inspection of leaching material 10 sets light source 130 and camera device 120.By such structure, can accurately it carry out pre- The defect inspection of leaching material 10, is influenceed without bumps on surface by the conveyer belt 112 of first conveyer belt 111 and second etc..
In addition, prepreg 10 is supported between the conveyer belt 112 of first conveyer belt 111 and second by support member 140, from And can accurately be checked, scratched without making prepreg 10 be produced between the conveyer belt 112 of first conveyer belt 111 and second It is bent.
It should be noted that if the supporting surface 141 of support member 140 is, for example, the netrual colour of black, white or grey When, in using the view data captured by camera device 120, it is possible to existing defects A or defect B part with it is flawless Partial difference can be indefinite.Therefore, in the present embodiment, by the way that the supporting surface 141 of support member 140 has been set into coloured silk Color, so as to the difference clearly brought due to the presence or absence of defect as described above and accurately detects defect.
Here, the view data of the photographed images captured by camera device 120 is for example had with 0~255 by each pixel Numerical value come represent R (red), G (green), B (indigo plant) each color rgb value.Therefore, test section 152 can be according to support member Among the color of 140 supporting surface 141, the value of each color included using rgb value, defect part and flawless portion Point the value of luminance difference maximum color detect defect.
For example, when the supporting surface 141 of support member 140 is set into blueness, can be seen for the crackle due to top layer To the defect A for appearance of turning white detection, the R of the G channel datas using the G values with each pixel or the R values with each pixel leads to Track data.By using G channel datas or R channel datas, so as to clear and definite defect A and the difference of zero defect part, and carry High detection sensitivity.In addition, in this case, such as the detection for the defect B as black foreign matter, by using with each The channel B data of the B values of pixel, so as to clear and definite defect B and the difference of zero defect part, and improve detection sensitivity.
In addition, in the explanation of first embodiment, being for example illustrated for white light is irradiated for light source 130, but The irradiation light of light source is not limited to white light, the wavelength of the color of the supporting surface 141 comprising support member 140.For example, when branch When the color in support face 141 is blueness, light source can be the light of other colors comprising blue light, can be cyan light, magenta Light.
<Second embodiment>
Then, second embodiment is illustrated referring to the drawings.It should be noted that for the implementation with having been described above The explanation of mode identical structure division is suitably omitted.
Fig. 5 is the figure for representing the inspection system 200 in second embodiment.
As shown in figure 5, inspection system 200 has conveying device 210, camera device 220, the first light source 230, secondary light source 240 and check device 250, and to thering is zero defect to check in the prepreg 10 as check object thing.
Conveying device 210 is defeated with the first conveyer belt 211 as the first delivery section and second as the second delivery section Band 212 is sent, and prepreg 10 is conveyed along the direction of arrow in Fig. 5.In first conveyer belt 211, including the multiple of driven roller Roller restocking is provided with endless band.By making endless band be rotated with the driven roller of rotation so that first conveyer belt 211 is conveyed in band The prepreg 10 of upper placement.Second conveyer belt 212 has the structure same with first conveyer belt 211, and to from first conveyer belt The prepreg 10 that 211 transmission come is conveyed.
It should be noted that the structure of conveying device 210 is not limited to the structure shown in present embodiment, for example, can be The structure of conveying prepreg 10 is transmitted by multiple conveying rollers.
Camera device 220 is, for example, the digital camera with the photographing element such as CCD, CMOS.The quilt of camera device 220 It is arranged at least a portion of camera watch region and as gap, the preimpregnation between the conveyer belt 212 of first conveyer belt 211 and second The region that material 10 passes through is overlapping.In the present embodiment, camera device 220 is configured in first conveyer belt 211 and The entirety of the width of prepreg 10 is imaged between two conveyer belts 212.
First light source 230 is, for example, blue LED arrays, to irradiating blue between the conveyer belt 212 of first conveyer belt 211 and second Coloured light.First light source 230 quilt in the way of the surface primary recipient of camera device 220 from the prepreg 10 conveyed diffuses Set.
Secondary light source 240 is, for example, white LED array, to irradiating white between the conveyer belt 212 of first conveyer belt 211 and second Coloured light.Secondary light source 240 is set in the way of the transmitted light of the conveyed prepreg 10 of 220 pairs of transmissions of camera device is received Put.
In the present embodiment, the blue light of the first light source 230 irradiation first wave length region (blue wavelength region), the The irradiation of two light sources 240 is (such as red or green comprising first wave length region and the second wave length region different from first wave length region The wavelength region of color) white light.It should be noted that the first light source 230 and secondary light source 240 can distinguish illumination wavelength area The different light in domain, is configured to irradiate the light of the colors different from present embodiment.In addition, the first light source 230 and the second light The fluorescent lamp etc. such as can be organic EL array, cold-cathode tube of source 240.
Check device 250 has image acquiring section 251, color information obtaining section 252 and test section 253.Check device 250 For example, there is CPU, ROM, RAM etc. computer.Each function of check device 250, i.e. image acquiring section 251, color information Obtaining section 252 and test section 253 are for example performed by CPU and RAM co-operatings to be realized from the program that ROM is read.
Image acquiring section 251 obtains the view data of prepreg 10 from camera device 220.Color information obtaining section 252 Color information is obtained according to the view data acquired by image acquiring section 251.Test section 253 is based on the institute of color information obtaining section 252 The color information of acquirement, detects the defect present in prepreg 10.
Fig. 6 is the figure for the flow chart for representing the defect inspection processing in second embodiment.
As shown in fig. 6, in the defects detection processing of inspection system 200, first in step s 201, conveying device 210 Convey prepreg prepreg 10 is transferred into the second conveyer belt 212 from first conveyer belt 211.
Then, in step S202, the first light source 230 and secondary light source 240 irradiate to the camera watch region of camera device 220 Light.Then, in step S203,220 pairs of camera device is passed to the preimpregnation of the second conveyer belt 212 from first conveyer belt 211 Material 10 is imaged.Camera device 220 to the prepreg 10 conveyed by conveying device 210 by continuously imaging, so that right The entirety of prepreg 10 is imaged.
In step S204, the image acquiring section 251 of check device 250 obtains the figure of prepreg 10 from camera device 220 As data.Then in step S205, prepreg 10 of the color information obtaining section 252 according to acquired by image acquiring section 251 View data obtains the first color information that will be described later.
Here, for example have with 0 by each pixel using the view data of the prepreg 10 captured by camera device 220~ 255 numerical value come represent R (red), G (green), B (indigo plant) each color rgb value.Color information obtaining section 252 obtain with from first The corresponding blue channel B data (the B values of each pixel) of blue light that light source 230 and secondary light source 240 irradiate respectively are used as One color information.The blue light that color information obtaining section 252 is so irradiated according to view data acquirement from the first light source 230 The data of the color included in wavelength region are used as the first color information.
Fig. 7 is the figure for the view data (channel B data) for schematically showing prepreg 10.
For the defect A of prepreg 10, the diffusing reflection rate of the blue light irradiated from the first light source 230 is than flawless portion The diffusing reflection rate divided is high.Therefore, what the blue light irradiated from the first light source 230 was reflected and received by camera device 220 by defect A Light income is bigger than the light income for being reflected and being received by camera device 220 by flawless part.Therefore, as shown in fig. 7, in B In channel data, existing defects A part is brighter than flawless part in prepreg 10.
It should be noted that the diffusing reflection rate for the irradiation light from the first light source 230 gets over Gao Ze by camera device 220 The reasons why light income received is bigger with it is illustrated in the explanation of first embodiment the reasons why it is same.
In addition, for the defect B of prepreg 10, the irradiation light from secondary light source 240 is blocked by foreign matter.Therefore, for The light income received among blue light included in irradiation light from secondary light source 240 by camera device 220, is present scarce The part for falling into B is smaller than flawless part.Therefore, lack as shown in fig. 7, existing in the view data of channel B, in prepreg 10 Sunken part is darker than flawless part.
In addition, in step S206, prepreg 10 of the color information obtaining section 252 according to acquired by image acquiring section 251 View data obtain the second color information that will be described later.Color information obtaining section 252 is obtained with being shone from secondary light source 240 The corresponding red R channel datas (the R values of each pixel) of the red light included in white light penetrated are as the second color information. Color information obtaining section 252 so according to view data obtain it is among the irradiation light from secondary light source 240, with from the first light The data of the color included in the wavelength region of the different red light of the wavelength region of the blue light that source 230 is irradiated are as second Color information.
It should be noted that during color information obtaining section 252 can obtain the white light with being irradiated from secondary light source 240 Comprising the corresponding green G channel datas (the G values of each pixel) of green light be used as the second color information.In this case, The defect of prepreg 10 can be detected in the same manner as the situation for the use R channel datas that will be described below.
Fig. 8 is the figure for the view data (R channel datas) for schematically showing prepreg 10.
The light irradiated from secondary light source 240 to camera device 220 is by the portion of existing defects A or defect B in prepreg 10 Divide and block.Therefore, for being connect among the red light included in the irradiation light from secondary light source 240 by camera device 220 The light income of receipts, existing defects A or defect B part are smaller than flawless part.Therefore, as shown in figure 8, in the figure of R passages As in data, existing defects A and defect B part are darker than flawless part in prepreg 10.
Here, the R values of each pixel in view data are not influenceed by the blue light irradiated from the first light source 230, and It is the light income received by camera device 220 according to the red light included in the white light irradiated from secondary light source 240 Determine.Therefore, blue light from the first light source 230 on existing defects A part is received by camera device 220 Light income increase, the R values included in view data will not also become big.Therefore, lack as shown in figure 8, existing in R channel datas Falling into A part will not be influenceed by blue light.
Then in step S207, test section 253 is calculated as the color of conduct first acquired by color information obtaining section 252 The difference of the channel B data of multimedia message and R channel datas as the second color information.Then in step S208, test section 253 Detect the defect of prepreg 10.
Test section 253 is directed to all pixels included in view data and calculated as the first color information in step S208 Channel B data with as the second color information R channel datas difference ((B values-R values) in same pixel).Hereinafter, will The data of the channel B data so obtained and the difference of R channel datas are referred to as B-R channel datas.
As described above, in channel B data, the value of defect part A is bigger (referring to Fig. 7) than the value of zero defect part.With this Relatively, in R channel datas, the value of defect part A is smaller than the value of zero defect part (referring to Fig. 8).Therefore, in B-R port numbers In, the difference of the value of defect part A and the value of zero defect part than channel B data and R channel datas each in defect part A Value and zero defect part value difference it is big.
For example, in channel B data, if the value of each several part of (defect A, defect B, zero defect) is (250,50,120). In addition, in R channel datas, if the value of each several part of (defect A, defect B, zero defect) is (50,50,120).In this situation In, for B-R channel datas, the value of each several part of (defect A, defect B, zero defect) is (200,0,0).
Therefore, in B-R channel datas, the difference of the value of defect part A and the value of zero defect part is 200, than channel B number The difference (130) of the value of defect part A in and the value of zero defect part is big.In addition, in B-R channel datas, defect part A Value and the difference of value of zero defect part be 200, than the defect part A in R channel data value and zero defect part value it Poor (70) are big.
Therefore, when the difference of value of the test section 253 based on defect part A and the value of zero defect part is to detect defect A, lead to The larger B-R channel datas of difference using the value of defect part A and the value of zero defect part are crossed, so as to accurately detect out Defect A.In addition, in B-R channel datas, the flawless portion of channel B data and each self-contained prepreg 10 of R channel datas Brightness spot in point is eliminated.Therefore, the B-R channel datas that test section 253 is eliminated by using brightness spot, so as to subtract Few defect A flase drop.
In addition, test section 253 by the pixel value in channel B data it is smaller than the average value of zero defect partial value and with it is intact The difference for falling into the average value of partial value is detected as defect B for part more than threshold value set in advance.
As described above, the inspection system 200 in second embodiment, can detect the preimpregnation as check object thing The defect of material 10 and the species for differentiating defect.In addition, by according to as the view data captured by camera device 220, acquirement work Channel B data for the first color information simultaneously obtain and are used as the R channel datas of the second color information and scarce to detect based on its difference Fall into, so as to improve defect A accuracy of detection and reduce flase drop.
Then, to the 3rd embodiment, the 4th embodiment, the 5th embodiment, the 6th embodiment, the 7th embodiment party Formula and the 8th embodiment are illustrated.
As described above, prepreg by make the fiber-based materials such as carbon fiber containing the heat-curing resin such as epoxy resin dipping, Heat and dry and make the heat-curing resin solidification in fiber-based material and obtain, and for multilager base plate etc..For this The prepreg of sample, produces the defect such as be mixed into of the concavo-convex of surface, the crackle on top layer and foreign matter sometimes in manufacturing process.
In the past, such defect inspection is carried out by visual observation, but automation is wished to improve productivity.Cause This, it is proposed that a kind of method, it is by camera and light source so that prepreg mode sandwiched therebetween to be oppositely disposed so that from light The light transmission prepreg of source irradiation is simultaneously incident to camera, and detects the space (example inside prepreg based on camera images Such as referring to patent document 1).
In the method for patent document 1, for transmitted light of the camera input from prepreg.Therefore, in camera In photographed images, the crackle on the top layer of prepreg also can similarly be shown as with the diverse defects such as internal foreign matter are mixed into Shade, it is possible to be difficult to the species for differentiating defect.Further, since it is same with flawless part to there is concavo-convex part on surface Ground makes light transmission, and it is therefore possible to can not detect defect as concave-convex surface.
, it is necessary to detect above-mentioned various defects for example in the manufacturing process of prepreg.Divide accordingly, it is considered to use Multiple check devices of different defects are not detected in turn to carry out the inspection of prepreg.However, in such a configuration, having can It can cause the maximization of device, while the time needed for defects detection can increase and reduce productivity.
In view of above-mentioned condition, the purpose for the embodiment that will be described below is to provide a kind of inspection system, it can be short Temporally detect diverse multiple defects of check object thing.
According to will be described below embodiment there is provided a kind of inspection system, it can detect to check in short time Diverse multiple defects of object.
<3rd embodiment>
Fig. 9 is the figure for representing the inspection system 1100 in the 3rd embodiment.
As shown in figure 9, inspection system 1100 has conveying device 1110, the first camera device 1121, the second camera device 1122nd, the first light source 1131a and 1131b, secondary light source 1132, support member 1140, sorting mechanism 1150, the first pallet 1151st, the second pallet 1152 and check device 1160.1100 pairs of conducts conveyed by conveying device 1110 of inspection system are examined There is zero defect to be checked in the prepreg 1010 for looking into object.
Prepreg 10 makes fiber-based material be impregnated with after heat-curing resin, in fiber-based material as described above Heat-curing resin is heated and made the prepreg that it solidifies.Fiber-based material for example will be by glass fibre or polyester fiber The matrix material woven Deng the silk of formation.In addition, heat-curing resin is, for example, epoxy resin or phenolic resin etc..For this reality The prepreg 1010 in mode is applied, its surface is formed as smooth sheet, and transparent heat is passed through from the gap of fiber-based material Curable resin and transmitted light.
Conveying device 1110 has the first conveyer belt 1111 as the first delivery section, second as the second delivery section defeated Band 1112 and the 3rd conveyer belt 1113 as the 3rd delivery section are sent, and prepreg 1010 is conveyed along the direction of arrow in Fig. 9.
In first conveyer belt 111, endless band is provided with multiple roller restockings including driven roller.By make endless band with The driven roller of rotation and rotate so that first conveyer belt 1111 conveys the prepreg 1010 placed on tape.Second conveyer belt 1112 have the structure same with first conveyer belt 1111, and are carried out to transmitting the prepreg 1010 come from first conveyer belt 1111 Conveying.3rd conveyer belt 1113 has the structure same with first conveyer belt 1111, and to transmitting from the second conveyer belt 1112 Prepreg 1010 conveyed.
, for example can be with it should be noted that the structure of conveying device 1110 is not limited to the structure shown in present embodiment It is the structure that prepreg 1010 is conveyed by multiple conveying rollers.
First camera device 1121 is, for example, the digital camera with the photographing element such as CCD, CMOS.First shooting Device 1121 be configured at least a portion in the region (the first camera watch region) imaged with as first conveyer belt 1111 The region that gap, prepreg 1010 between the second conveyer belt 1112 pass through is overlapping.In the present embodiment, the first shooting Device 1121 is configured to the width side to prepreg 1010 between the conveyer belt 1112 of first conveyer belt 1111 and second To entirety imaged.
First light source 1131a and 1131b is, for example, respectively LED (Light Emitting Diode) array, is taken the photograph to first As device 1121 shoots the first camera watch region irradiation light of prepreg 1010.It should be noted that the first light source 1131a and 1131b fluorescent lamp, Halogen lamp LED etc. such as can be respectively organic EL array, cold-cathode tube.As light source, from service life Grow, generate heat less, preferably LED from the viewpoint of monochromatic light etc. may be selected.
First light source 1131a and 1131b is respectively with the first camera device 1121 from defeated in first conveyer belt 1111 and second The mode for sending the surface primary recipient of the prepreg 1010 conveyed between band 1112 to diffuse is set.In present embodiment In, the first light source 1131a and 1131b is respectively using the incident angle on the surface relative to prepreg 1010 of irradiation light as 45 degree Mode is set.In addition, the first camera device 1121 is configured to table of the optical axis relative to prepreg 1010 of its optical system Face is vertical.
As long as it should be noted that the first camera device 1121 can be from the surface primary recipient diffusing reflection of prepreg 1010 Light, then the position relationship of the first light source 1131a and 1131b and the first camera device 1121 be not limited to above-mentioned position relationship. In present embodiment, symmetrically provided with 2 light sources 1131a and 1131b, but the number not limited to this of light source, can provided with 1 or The light source of more than 3.In addition, as light source, dome illumination can be set to irradiate the first shooting of the first camera device 1121 Region.In the following description, sometimes by " the first light source 1131a and 1131b " is only called " the first light source 1131 ".
Support member 1140 is arranged between the conveyer belt 1112 of first conveyer belt 1111 and second.Support member 1140 is The prepreg 1010 conveyed is supported between one conveyer belt 1111 and the second conveyer belt 1112.Support member 1140 has The supporting surface 1141 abutted with prepreg 1010.The width of supporting surface 1141 is formed more than the width of prepreg 1010, and And supporting surface 1141 integrally enters between the conveyer belt 1112 of first conveyer belt 1111 and second to the width of prepreg 1010 Row support.Prepreg 1010 is supported by the supporting surface 1141 of supported member 1140, so as in first conveyer belt 1111 Conveyed while flexure is not produced between the second conveyer belt 1112.
So, by support member 1140 between the conveyer belt 1112 of first conveyer belt 1111 and second to prepreg 1010 are supported, so as to accurately carry out the inspection of defect, without make prepreg 1010 first conveyer belt 1111 with Flexing is produced between second conveyer belt 1112.
The supporting surface 1141 of support member 1140 is formed using chromatic colour material, is chromatic colour.In the present embodiment, prop up Support face 1141 is formed using the material of cyan.It should be noted that for support member 1140, for example can be in supporting surface 1141 The coating of upper coating chromatic colour, to be formed can also include the part of supporting surface 1141 using the material with chromatic colour.In addition, The color of supporting surface 1141 is chromatic colour, however it is not limited to cyan.
If the supporting surface 1141 of support member 1140 is, for example, the netrual colour of black, white or grey, the is being utilized In view data captured by one camera device 1121, it is possible to which the difference because of caused by the presence or absence of defect can become indefinite. Therefore, in the present embodiment, for the difference because caused by whetheing there is defect in clear and definite view data and defects detection is improved Precision, chromatic colour is set to by the supporting surface 1141 of support member 1140.
Second camera device 1122 is, for example, the digital camera with the photographing element such as CCD, CMOS.Second shooting Device 1122 is configured at least a portion in the region (the second camera watch region) imaged and as the second conveyer belt 1112 The region that gap, prepreg 1010 between the 3rd conveyer belt 1113 pass through is overlapping.In the present embodiment, the second shooting Device 1122 is configured to the width side to prepreg 1010 between the second conveyer belt 1112 and the 3rd conveyer belt 1113 To entirety imaged.
Secondary light source 1132 is, for example, LED array respectively, and the second of prepreg 1010 is shot to the second camera device 1122 Camera watch region irradiation light.It should be noted that the fluorescence such as can be organic EL array, cold-cathode tube of secondary light source 1132 Lamp, Halogen lamp LED etc..
Secondary light source 1132 is with the second camera device 1122 between the second conveyer belt 1112 and the 3rd conveyer belt 1113 The mode of the surface primary recipient specular light of the prepreg 1010 conveyed is set.In the present embodiment, the second light Source 1132 is set by the incident angle on the surface relative to prepreg 1010 of irradiation light in the way of 45 degree.In addition, second The angle that camera device 1122 is configured to surface of the optical axis relative to prepreg 1010 of its optical system is 45 degree.
As described below, sorting mechanism 1150 guides prepreg 1010 from the 3rd conveyer belt 1113 according to defect inspection result Cause the first pallet 1151 or the second pallet 1152.As long as sorting mechanism 1150 can be according to defect inspection result to prepreg 1010 Classified, then can be arbitrary structure.
That is, on the first pallet 1151, do not detect defect prepreg 1010A be classified mechanism 1150 guide and by Stack.On the second pallet 1152, detect that the prepreg 1010B of defect is classified mechanism 1150 and guides and stacked.
Check device 1160 has image acquiring section 1161, defects detection portion 1162 and division 1163.Check device 1160 be, for example, the computer with CPU, ROM, RAM etc..Each function of check device 1160, i.e. image acquiring section 1161, lack Fall into test section 1162 and division 1163 is for example performed by CPU and RAM co-operatings and realized from the program that ROM is read.
Image acquiring section 1161 obtains the figure of prepreg 1010 from the first camera device 1121 and the second camera device 1122 As data.Defects detection portion 1162 is based on image acquiring section 1161 from the first camera device 1121 and the institute of the second camera device 1122 The view data of acquirement, detects the defect present in prepreg 1010.
Division 1163 is controlled based on the defects detection structure using the prepreg 1010 obtained by defects detection portion 1162 Sorting mechanism 1150 processed, prepreg 1010 is guided to the first pallet 1151 or the second pallet 1152 from the 3rd conveyer belt 1113. Division 1163 by the prepreg 1010A for not detecting defect to guide to the first pallet 1151 and will detect the preimpregnation of defect Material 1010B guides the mode to the second pallet 1152 to come control tactics mechanism 1150.
Figure 10 is the figure for the defect for representing prepreg 1010.
Defect AA shown in Figure 10 is the bumps formed on the surface of prepreg 1010.Defect BB is the table of prepreg 1010 The crackle of layer.In addition, defect CC is the foreign matter for the inside for being mixed into prepreg 1010.The defects detection portion of check device 1160 1162 view data according to acquired by image acquiring section 1161 from the first camera device 1121 and the second camera device 1122 come Detect the defect of prepreg 10.It should be noted that in Fig. 10, turgidly representing defect AA, defect AA is actually logical Cross the small bumps that can not visually confirm.
Figure 11 is the figure for the flow chart for representing the defects detection processing in the 3rd embodiment.
As shown in figure 11, in the defects detection processing of inspection system 1100, first in step S1101, conveying device 1110 convey prepreg 1010 from first conveyer belt 1111 towards the 3rd conveyer belt 1113.
Then, in step S1102, the first 1121 pairs of camera device is in the conveyer belt 1112 of first conveyer belt 1111 and second Between the prepreg 1010 that is conveyed of the first camera watch region imaged.As described above, the first of the first camera device 1121 Camera watch region is arranged between the conveyer belt 1112 of first conveyer belt 1111 and second, and the first camera device 1121 is to prepreg The part that the supporting surface 1141 of 1010 supported member 1140 is supported is imaged.First camera device 1121 is by defeated The prepreg 1010 for sending device 1110 to be conveyed continuously is imaged, so that the entirety to prepreg 1010 is imaged.
In step S1103, the defects detection portion 1162 of check device 1160 is taken the photograph based on image acquiring section 1161 from first As the view data (hereinafter referred to as the first view data) for the prepreg 1010 that device 1121 is obtained, lacking for prepreg 1010 is detected Fall into.
Figure 12 is schematically shown as the first picture number of the prepreg 1010 taken by the first camera device 1121 According to figure.
First camera device 1121 receives the diffusing reflection from prepreg 1010 from the flawless part of prepreg 1010 Light and via the prepreg 1010 with translucency by diffusing that the supporting surface 1141 of support member 1140 is reflected.Cause This, in the first view data of prepreg 1010, in flawless part, with via prepreg 1010 it can be seen that support The mode of the supporting surface 1141 of part 1140, shows the color of the supporting surface 1141 of support member 1140.In present embodiment In, because the supporting surface 1141 of support member 1140 is cyan, therefore presoaked in the photographed images of the first camera device 1121 The flawless part of material 1010 is cyan.
The defect AA of prepreg 1010 reflects the irradiation light from the first light source 1131 in the same manner as flawless part.Cause This, the light income received by the defect AA of prepreg 1010 by the first camera device 1121 from zero defect part by first with being imaged The light income that device 1121 is received is equal amount.Therefore, as shown in figure 12, in the first view data of prepreg 1010, Existing defects AA part has the brightness equal with zero defect part.
The defect BB of prepreg 1010 has the state turned white by internal crackle.First camera device 1121 is from preimpregnation The existing defects BB of material 1010 part receives the surface from prepreg 1010 and diffused and via with translucency Prepreg 1010 and by diffusing that defect BB reflects.Therefore, in the first view data of prepreg 1010, existing defects BB part is brighter than flawless part.
In addition, the first camera device 1121 is received from the existing defects CC of prepreg 1010 part comes from prepreg 1010 Surface diffuses and via the prepreg 1010 with translucency by diffusing that foreign matter is reflected.Therefore, first In first view data of camera device 1121, for the existing defects CC of prepreg 1010 part, with via prepreg 1010 and it can be seen that foreign matter mode shows the color of foreign matter.For example, when the foreign matter of black is mixed into the inside of prepreg 1010 And when producing defect CC, defect CC shows as shade in the first view data.
As described above, in the first view data of the prepreg 1010 obtained by using the first camera device 1121, depositing In defect BB and defect CC part, brightness from zero defect part or color are different.
Therefore, the defects detection portion 1162 of check device 1160 for example precomputes the first image in prepreg 1010 The mean flow rate of the pixel of flawless part in data, and the brightness of each pixel based on the first view data and meter in advance The mean flow rate that calculates relatively detects defect.Defects detection portion 1162 is for example average bright by brightness ratio in the first view data The high pixel detection of degree is defect BB.In addition, defects detection portion 1162 is for example by brightness ratio mean flow rate in the first view data Low pixel detection is defect CC.
In addition, defects detection portion 1162 can for example calculate the brightness of each pixel in the first view data with it is average bright The luminance difference (i.e. " brightness of each pixel "-" mean flow rate ") of degree, and defect BB and defect CC is detected based on luminance difference.Defect Test section 1162 for example by first threshold set in advance (>0) and Second Threshold (<0) it is compared with luminance difference, by luminance difference It is defect BB for pixel detection more than first threshold.In addition, being that pixel detection below Second Threshold is defect by luminance difference CC。
So, the defects detection portion 1162 of check device 1160 can be based on from acquired by the first camera device 1121 The first view data detect the defect BB present in prepreg 1010 and defect CC.In the above example, detection is made Situation for the defect CC of black foreign matter is illustrated, and even for the defect CC as the foreign matter beyond black, also can The brightness of the pixel of enough parts based on existing defects CC detects defect with the difference of the brightness of the pixel of zero defect part CC。
The flow chart of the defects detection processing shown in Figure 11 is returned to, in step S1104, the second 1122 pairs of picture device exists The prepreg 1010 that the second camera watch region between second conveyer belt 1112 and the 3rd conveyer belt 1113 is conveyed is imaged.Such as It is upper described, the second camera watch region of the second camera device 1122 be arranged on the second conveyer belt 1112 and the 3rd conveyer belt 1113 it Between.Second camera device 1122 to the prepreg 1010 conveyed by conveying device 1110 by continuously imaging, so as to pre- The entirety of leaching material 1010 is imaged.
In step S1105, the defects detection portion 1162 of check device 1160 is taken the photograph based on image acquiring section 1161 from second As the view data (hereinafter referred to as the second view data) for the prepreg 1010 that device 1122 is obtained, lacking for prepreg 1010 is detected Fall into.
Figure 13 is schematically shown as the second picture number of the prepreg 1010 taken by the second camera device 1122 According to figure.
Second camera device 1122 receives the surface from prepreg 1010 from the flawless part of prepreg 1010 Specular light.In addition, in existing defects CC part, same with flawless part, the surface of prepreg 1010 will come from The irradiation light mirror-reflection of secondary light source 1132.Therefore, the second camera device 1122 is from the existing defects CC's of prepreg 1010 Part also receives the specular light on the surface from prepreg 1010 in the same manner as flawless part.
The diffusing reflection rate ratio of the irradiation light from secondary light source 1132 on the defect AA and defect BB of prepreg 1010 without The diffusing reflection rate of the part of defect is high.Therefore, connect from the defect AA and defect BB of prepreg 1010 by the second camera device 1122 The light income of receipts is smaller than the light income received from flawless part by the second camera device 1122.Therefore, as shown in figure 13, exist Existing defects AA and defect BB part are than zero defect part or existing defects CC in second view data of prepreg 1010 Part is dark.
It should be noted that the diffusing reflection rate for the prepreg 1010 of the irradiation light from secondary light source 1132 gets over Gao Ze The reasons why light income that second camera device 1122 is received is smaller is as follows.Diffusing reflection rate height means diffusing reflection namely macroscopic view On see that the degree with reflection law independently along the reflection of the form of all directions diffused light is high.On the other hand, secondary light source 1132 Position relationship with the second camera device 1122 is that irreflexive degree is lower namely then the second shooting is filled closer to mirror-reflection Put 1122 the bigger position relationship of light income.Therefore, overflow for the prepreg 1010 of the irradiation light from secondary light source 1132 It is smaller that reflectivity gets over the light income that Gao Ze received by the second camera device 1122.
Therefore, the defects detection portion 1162 of check device 1160 for example precomputes the second image in prepreg 1010 The mean flow rate of the pixel of flawless part in data, and by the brightness of each pixel of the second view data with precalculating The mean flow rate gone out is compared to detect defect AA and defect BB.Defects detection portion 1162 for example will be bright in the second view data The degree pixel detection lower than mean flow rate is defect AA and defect BB.In addition, defects detection portion 1162 can for example calculate The luminance difference relative to mean flow rate of the brightness of each pixel in two view data is (i.e. " brightness of each pixel "-" average bright Degree "), and luminance difference is detected for the pixel below threshold value set in advance as defect AA and defect BB.
So, the defects detection portion 1162 of check device 1160 can be based on being taken using the second camera device 1122 The second view data detect the defect AA present in prepreg 1010 and defect BB.
The flow chart of the defects detection processing shown in Figure 11 is returned to, when utilization defects detection portion 1162 is not from prepreg Detected in 1010 when any defect AA, defect BB and defect CC (step S1106 is no), processing advances to step S1107. In step S1107, the control tactics mechanism 1150 of division 1163 will not detect the prepreg 1010 of defect from the 3rd conveyer belt 1113 are discharged to the first pallet 1151 and terminate processing.
Defect AA, defect BB and defect CC are detected from prepreg 1010 using defects detection portion 1162 in addition, working as Any one when (step S1106 is yes), processing advance to step S1108.In step S1108, the control point of division 1163 Class mechanism 1150, is discharged to the second pallet 1152 from the 3rd conveyer belt by the prepreg 1010 for detecting defect and terminates processing.
Here, as described above, the defects detection portion 1162 of check device 1160 is according to utilization the first camera device 1121 institute The first view data shot detects the defect BB and defect CC (step S1103) of prepreg 1010.In addition, according to utilizing second The second view data captured by camera device 1122 detects the defect AA and defect BB (step S1105) of prepreg 1010.This Sample one, for the processing using the first view data and the processing using the second view data, the species of the defect detected It is different.In addition, using different processing (such as by brightness ratio mean flow rate in the step S1103 using the first view data Processing that high pixel detection is defect BB and the processing for being defect CC by the low pixel detection of brightness ratio mean flow rate) detection lacks Fall into BB and defect CC.On the other hand, (for example will be bright using identical processing in the step S1105 using the second view data The processing that the degree pixel detection lower than mean flow rate is defect AA and defect BB) detection defect AA and defect BB.As a result, sharp With the processing time t2 length of the processing time t1 Billy of the processing of the first view data with the processing of the second view data.
Thus, for example in the transport path of prepreg 1010, being taken the photograph if being configured to the second camera device 1122 first As the upstream side of device 1121 is imaged, then overall processing time can increase.In this case, if the first shooting filled When putting the conveying of prepreg 1010 between 1121 the first camera watch region and the second camera watch region of the second camera device 1122 Between be set to t3, then as shown in Figure 14 A, according to needed for the defects detection of the first view data and the second view data necessity at The reason time is T21=t1+t3.
On the other hand, in the inspection system 1100 of present embodiment, in the transport path of prepreg 1010, it is configured to First camera device 1121 is imaged in the upstream side of the second camera device 1122.According to such structure, such as Figure 14 B institutes Show, the necessary processing time according to needed for the defects detection of the first view data and the second view data is T12=t1, can More above-mentioned necessary processing time T21 (=t1+t3) is shortened.
As described above, the inspection system 1100 in the 3rd embodiment, can be based on utilizing the first camera device 1121 and second image captured by camera device 1122 detect the defect of the prepreg 1010 as check object thing.Separately Outside, by making the first camera device 1121 enter in the upstream side of the second camera device 1122 in the transport path of prepreg 1010 Row shooting, so as to shorten the time needed for defects detection processing and improve productivity.
In addition, in the inspection system 1100 of the 3rd embodiment, with the conveyer belt 1111 of conveying device 1110 and The mode for the inspection that gap between 1112 carries out prepreg 1010 sets the first camera device 1121.In addition, to be filled in conveying The mode for putting the inspection that the gap between 1110 conveyer belt 1112 and 1113 carries out prepreg 1010 sets the second camera device 1122.According to such structure, the inspection of the defect of prepreg 1010 can be accurately carried out, without by conveying device The influence of the bumps of conveyor belt surface on 1110 etc..
<4th embodiment>
Then, the 4th embodiment is illustrated referring to the drawings.It should be noted that for the implementation with having been described above The explanation of mode identical structure division is suitably omitted.
Figure 15 is the figure for representing the inspection system 1200 in the 4th embodiment.
As shown in figure 15, inspection system 1200 has conveying device 1110, the first camera device 1121, the second camera device 1122nd, the 3rd camera device 1123, the first light source 1131a and 1131b, secondary light source 1132, the 3rd light source 1133, support member 1140th, sorting mechanism 1150, the first pallet 1151, the second pallet 1152 and check device 1160.1200 pairs of inspection system by There is zero defect to be checked in the prepreg 1010 as check object thing that conveying device 1110 is conveyed.
Conveying device 1110 is except with the first conveyer belt 1111 as the first delivery section, being used as the of the second delivery section Two conveyer belts 1112 and the 3rd conveyer belt 1113 as the 3rd delivery section, also with the 4th conveyer belt as the 4th delivery section 1114, and convey prepreg 1010 along the direction of arrow in Figure 15.4th conveyer belt 1114 has same with first conveyer belt 1111 The structure of sample, and conveyed to transmitting the prepreg 1010 come from the 3rd conveyer belt 1113.
3rd camera device 1123 is, for example, the digital camera with the photographing element such as CCD, CMOS.3rd shooting Device 1123 is configured at least a portion and the 3rd conveyer belt 1113 and in the region (the 3rd camera watch region) imaged The region that gap, prepreg 1010 between four conveyer belts 1114 pass through is overlapping.3rd camera device 1123 is imaged from second The opposite side of device 1122 is shot to prepreg 1010.In the present embodiment, the 3rd camera device 1123 is via reflection Mirror 1171 is shot to prepreg 1010.
3rd light source 1133 is, for example, LED array, and the 3rd shooting of prepreg 1010 is shot to the 3rd camera device 1123 Area illumination light.Irradiation light from the 3rd light source 1133 is reflected by half-reflecting mirror 1172 and is directed to the 3rd conveyer belt 1113 With the 3rd camera watch region between the 4th conveyer belt 1114.
3rd light source 1133, speculum 1171 and half-reflecting mirror 1172 are with the 3rd camera device 1123 from the 3rd conveyer belt 1113 and the 4th the mode of surface primary recipient specular light of the prepreg 1010 conveyed between conveyer belt 1114 set Put.It should be noted that can be by the light with being irradiated from the 3rd light source 1133 in the way of directional light, in the 3rd light source 1133 Middle setting such as light control film.
Figure 16 is the figure for the flow chart for representing the defects detection processing in the 4th embodiment.
As shown in figure 16, in the defects detection processing of inspection system 1200, first in step S1201, conveying device 1110 convey prepreg 1010 from first conveyer belt 1111 towards the 4th conveyer belt 1114.
Then, in step S1202, the first 1121 pairs of camera device is in the conveyer belt 1112 of first conveyer belt 1111 and second Between the prepreg 1010 that is conveyed of the first camera watch region imaged.In step S1203, the defect of check device 1160 First view data of the prepreg 1010 that test section 1162 is obtained based on image acquiring section 1161 from the first camera device 1121, The defect BB and defect CC of prepreg 1010 are detected in the same manner as above-mentioned 3rd embodiment.
Then, in step S1204, the second 1122 pairs of camera device is in the second conveyer belt 1112 and the 3rd conveyer belt 1113 Between the prepreg 1010 that is conveyed of the second camera watch region imaged.In step S1205, the defect of check device 1160 Second view data of the prepreg 1010 that test section 1162 is obtained based on image acquiring section 1161 from the second camera device 1122, The defect AA and defect BB of the surface side of prepreg 1,010 first are detected in the same manner as above-mentioned 3rd embodiment.
Then, in step S1206, the 3rd 1123 pairs of camera device is in the 3rd conveyer belt 1113 and the 4th conveyer belt 1114 Between the prepreg 1010 that is conveyed of the 3rd camera watch region imaged.In step S1207, the defect of check device 1160 The view data for the prepreg 1010 that test section 1162 is obtained based on image acquiring section 1161 from the 3rd camera device 1123 is (following Referred to as the 3rd view data), detect the defect AA and defect BB of the second surface side of the opposite side in the first face of prepreg 1010.
The defect from the 3rd view data acquired by the 3rd camera device 1123 carried out using defects detection portion 1162 Detection method is identical with the defect inspection method using the second view data captured by the second camera device 1122.Such one Come, can be based on being clapped using the second view data captured by the second camera device 1122 and using the 3rd camera device 1123 The 3rd view data taken the photograph, defect AA and defect BB is detected on the two sides of prepreg 1010.
When any defect AA, defect BB and defect CC are not detected from prepreg 1010 using defects detection portion 1162 (step S1208 is no), processing advances to step S1209.In step S1209, the control tactics mechanism 1150 of division 1163, The prepreg 1010 for not detecting defect is discharged to the first pallet 1151 from the 4th conveyer belt 1114 and terminates processing.
Defect AA, defect BB and defect CC are detected from prepreg 1010 using defects detection portion 1162 in addition, working as Any one when (step S1208 is yes), processing advance to step S1210.In step S1210, the control point of division 1163 Class mechanism 1150, the prepreg 1010 for detecting defect is discharged at the second pallet 1152 and end from the 4th conveyer belt 1114 Reason.
As described above, the inspection system 1200 in the 4th embodiment, can be based on utilizing the first camera device 1121st, the second camera device 1122 and image captured by the 3rd camera device 1123 detect the preimpregnation as check object thing The defect of material 1010.In addition, by being configured to make in the transport path of prepreg 1,010 first camera device 1121 second The upstream side of the camera device 1123 of camera device 1122 and the 3rd is imaged, so as to same with above-mentioned 3rd embodiment Shorten the time needed for defects detection processing and improve productivity in ground.
In addition, in the inspection system 1200 of the 4th embodiment, between each conveyer belt of conveying device 1110 Gap carry out the mode of inspection of prepreg 1010 and set the first camera device 1121, the second camera device 1122 and the 3rd to take the photograph As device 1123.According to such structure, prepreg 1010 can be accurately carried out in the same manner as above-mentioned 3rd embodiment The inspection of defect, is influenceed without bumps by the conveyor belt surface in conveying device 1110 etc..
<5th embodiment>
Then, the 5th embodiment is illustrated referring to the drawings.It should be noted that for the implementation with having been described above The explanation of mode identical structure division is suitably omitted.
Figure 17 is the figure for representing the inspection system 1300 in the 5th embodiment.
As shown in figure 17, inspection system 1300 has conveying device 1110, the first camera device 1121, the second camera device 1122nd, the 3rd camera device 1123, the first light source 1131a and 1131b, secondary light source 1132, the 3rd light source 1133, the 4th light source 1134th, sorting mechanism 1150, the first pallet 1151, the second pallet 1152 and check device 1160.1300 pairs of inspection system by There is zero defect to be checked in the prepreg 1010 as check object thing that conveying device 1110 is conveyed.
First light source 1131a and 1131b is, for example, blue LED arrays, to the conveyer belt of first conveyer belt 1111 and second Blue light is irradiated between 1112.First light source 1131a and 1131b is with the first camera device 1121 from the prepreg 1010 conveyed The mode that diffuses of surface primary recipient be set.
4th light source 1134 is, for example, white LED array, to being shone between the conveyer belt 1112 of first conveyer belt 1111 and second Penetrate white light.4th light source 1134 is carried out with 1121 pairs of transmitted lights transmitted through the prepreg 1010 conveyed of the first camera device The mode of reception is oppositely disposed with the first camera device 1121.
In the present embodiment, the first light source 1131a and 1131b irradiates first wave length region (blue wavelength region) Blue light, the 4th light source 1134 irradiation includes first wave length region and the second wave length region (example different from first wave length region Such as red or green wavelength region) light.It should be noted that the first light source 1131a and 1131b and the 4th light source 1134 can With the different light of illumination wavelength region respectively, it is configured to irradiate the light of the colors different from present embodiment.In addition, first Light source 1131a and 1131b and and the 4th light source 1134 fluorescence such as can be organic EL array, cold-cathode tube, Halogen lamp LED Lamp etc..
Check device 1160 is except with image acquiring section 1161, defects detection portion 1162 and division 1163, also having Color information obtaining section 1164.View data of the color information obtaining section 1164 according to acquired by image acquiring section 1161 obtains color Multimedia message.Defects detection portion 1162 is based on the image information acquired by image acquiring section 1161 and the institute of color information obtaining section 1164 The color information of acquirement, detects the defect present in prepreg 10.
Figure 18 is the figure for the flow chart for representing the defect inspection processing in the 5th embodiment.
As shown in figure 18, in the defects detection processing of inspection system 1300, first in step S1301, conveying device 1110 convey prepreg 1010 from first conveyer belt 1111 to the 4th conveyer belt 1114.Then, in step S1302, first The preimpregnation that 1121 pairs of first camera watch regions between the conveyer belt 1112 of first conveyer belt 1111 and second of camera device are conveyed Material 1010 is imaged.
In step S1303, the color information obtaining section 1164 of check device 1160 is according to the institute of the first camera device 1121 The first view data shot obtains the first color information.
Here, using the first view data of the prepreg 1010 captured by the first camera device 1121 for example by each picture Element have with 0~255 numerical value come represent R (red), G (green), B (indigo plant) each color rgb value.Color information obtaining section 1164 Obtain blue channel B data corresponding with the blue light irradiated from the first light source 1131a and 1131b and the 4th light source 1134 (the B values of each pixel) is used as the first color information.So, color information obtaining section 1164 is obtained according to the first view data The color included in the wavelength region of the blue light irradiated from the first light source 1131a and 1131b and the 4th light source 1134 Data are used as the first color information.
Figure 19 is to schematically show the first picture number using the prepreg 1010 captured by the first camera device 1121 According to the figure of (channel B data).
, will be from the first light source 1131a and 1131b institutes in the same manner as flawless part for the defect AA of prepreg 1010 The blue light reflection of irradiation.Therefore, the light income for the defect AA from prepreg 1010 that the first camera device 1121 is received It is equal with the light income from zero defect part.Therefore, as shown in figure 19, for channel B data, in existing defects AA part Equal brightness is shown with zero defect part.
For the defect BB of prepreg 1010, from the diffusing reflection rate of the first light source 1131a and 1131b blue lights irradiated Diffusing reflection rate than zero defect part is high.Therefore, the indigo plant irradiated from the first light source 1131 received by the first camera device 1121 The light income from defect BB of coloured light is bigger than the light income from zero defect part.Therefore, as shown in figure 19, in channel B number In, existing defects BB part is brighter than zero defect part in prepreg 1010.
In addition, for the defect CC of prepreg 1010, the irradiation light from the 4th light source 1134 is blocked by foreign matter.Therefore, The light income of the blue light included in the irradiation light from the 4th light source 1134 received for the first camera device 1121, Existing defects CC part is smaller than zero defect part.Therefore, as shown in figure 19, in channel B data, existing defects CC part It is darker than zero defect part.
It should be noted that because the reflected light of the irradiation light from the first light source 1131a and 1131b is with coming from the 4th light The transmitted light sum of the irradiation light in source 1134 is the first view data, therefore as shown in figure 19, in channel B data, is existed scarce The part for falling into BB is brighter than zero defect part.The part that additionally, there are defect CC is darker than zero defect part.
In addition, in step S1304, color information obtaining section 1164 according to captured by the first camera device 1121 first View data obtains the second color information.During color information obtaining section 1164 obtains the white light with being irradiated from the 4th light source 1134 Comprising the corresponding red R channel datas (the R values of each pixel) of red light be used as the second color information.So, color Multimedia message obtaining section 1164 according to view data obtain it is among the irradiation light from the 4th light source 1134, with from the first light source The data of the color included in the wavelength region of the different red light of the wavelength regions of 1131 blue lights irradiated are as second Color information.
It should be noted that color information obtaining section 1164 can obtain the white light with being irradiated from the 4th light source 1134 In the corresponding green G channel datas (the G values of each pixel) of green light that include as the second color information.In this case, Also the defect of prepreg 1010 can be detected in the same manner as the situation for the use R channel datas that will be described below.
Figure 20 is to schematically show the second picture number using the prepreg 1010 captured by the first camera device 1121 According to the figure of (R channel datas).
The light irradiated from the 4th light source 1134 to the first camera device 1121 is by existing defects AA in prepreg 1010 Part or zero defect part are similarly transmitted.Therefore, the 4th light source is come from for what is received by the first camera device 1121 Light income among red light included in 1134 irradiation light, existing defects AA part and zero defect part is substantially equal. Therefore, as shown in figure 20, in R channel datas, existing defects AA part is shown and zero defect part in prepreg 1010 Equal brightness.
The light irradiated from the 4th light source 1134 to the first camera device 1121 by existing defects BB in prepreg 1010 or Defect CC partial occlusion.Therefore, in the first camera device 1121, for being wrapped in the irradiation light from the 4th light source 1134 The light income of the red light contained, existing defects BB or defect CC part are smaller than zero defect part.Therefore, as shown in figure 20, in R In channel data, existing defects BB and defect CC part are darker than zero defect part in prepreg 1010.
Here, the R values of each pixel in view data are not irradiated by the first camera device 1121 from the first light source 1131 Blue light influence, but the red light included in the light irradiated according to the first camera device 1121 from the 4th light source 1134 Light income determine.Therefore, first is come from by what the first camera device 1121 was received on existing defects AA part The R values included in the light income increase of the blue light of light source 1131, view data will not also become big.Therefore, as shown in figure 20, exist Existing defects AA part will not be influenceed by blue light in R channel datas.
The flow chart of the defects detection processing shown in Figure 18 is returned to, then in step S1305, defects detection portion 1162 is counted Calculate as the channel B data acquired by color information obtaining section 1164 as the first color information with as the second color information R channel datas difference.Then in step S1306, defects detection portion 1162 is based on the first view data and color information is examined Survey the defect of prepreg 1010.
Defects detection portion 1162 is directed to all pixels included in view data and calculated as the first color in step S1305 The channel B data of multimedia message and the difference ((B values-R values) in same pixel) of the R channel datas as the second color information. Hereinafter, the data of the channel B data so obtained and the difference of R channel datas are referred to as B-R channel datas.
As described above, in channel B data, the value of defect BB parts is bigger (referring to Figure 19) than the value of zero defect part.With This is relative, and in R channel datas, the value of defect BB parts is smaller than the value of zero defect part (referring to Figure 20).Therefore, it is logical in B-R In track data, the difference of the value of defect BB parts and the value of zero defect part than channel B data and R channel datas each in defect The difference of the value of BB parts and the value of zero defect part is big.
For example, in channel B data, if the value of each several part of (defect BB, zero defect) is (250,120).In addition, in R In channel data, if the value of each several part of (defect BB, zero defect) is (50,120).In this case, for B-R port numbers According to the value of each several part of (defect BB, zero defect) is (200,0).
Therefore, in B-R channel datas, the difference of the value of defect BB parts and the value of zero defect part is 200, compares channel B The difference (130) of the value of defect BB parts in data and the value of zero defect part is big.In addition, in B-R channel datas, defect BB Partial value and the difference of the value of zero defect part are 200, than value and the zero defect part of the defect BB parts in R channel data The difference (70) of value is big.
Therefore, defect is detected when the difference of value of the defects detection portion 1162 based on defect BB parts and the value of zero defect part During BB, by using defect BB parts value and zero defect part value the larger B-R channel datas of difference, so as to accurate Ground detects defect BB.In addition, in B-R channel datas, channel B data and each self-contained prepreg 1010 of R channel datas Flawless part in brightness spot be eliminated.Therefore, the B-R that defects detection portion 1162 is eliminated by using brightness spot leads to Track data, so as to reduce defect BB flase drop and accurately detect out defect BB.
In addition, test section 1162 by the pixel value in R channel datas it is smaller than the average value of zero defect partial value and with it is intact The difference for falling into the average value of partial value is detected as defect BB or defect CC for part more than threshold value set in advance.
In step S1307, the second 1122 pairs of camera device is between the second conveyer belt 1112 and the 3rd conveyer belt 1113 The prepreg 1010 that is conveyed of the second camera watch region imaged.In step S1308, defects detection portion 1162 is based on image Second view data of the prepreg 1010 that obtaining section 1161 is obtained from the second camera device 1122, detects prepreg 1,010 first The defect AA and defect BB of surface side.
In step S1309, the 3rd 1123 pairs of camera device is between the 3rd conveyer belt 1113 and the 4th conveyer belt 1114 The prepreg 1010 that is conveyed of the 3rd camera watch region imaged.In step S1310, defects detection portion 1162 is based on image 3rd view data of the prepreg 1010 that obtaining section 1161 is obtained from the 3rd camera device 1123, the of detection prepreg 1010 The defect AA and defect BB of second surface side of opposite side simultaneously.
Based on captured by the second view data captured by the second camera device 1122 and the 3rd camera device 1123 The defect AA and defect BB of three view data detection method are identical with above-mentioned 4th embodiment.
When any defect AA, defect BB and defect CC are not detected from prepreg 1010 using defects detection portion 1162 (step S1311 is no), processing advances to step S1312.In step S1312, the control tactics mechanism 1150 of division 1163, The prepreg 1010 for not detecting defect is discharged to the first pallet 1151 from the 4th conveyer belt 1114 and terminates processing.
Defect AA, defect BB and defect CC are detected from prepreg 1010 using defects detection portion 1162 in addition, working as Any one when (step S1311 is yes), processing advance to step S1313.In step S1313, the control point of division 1163 Class mechanism 1150, the prepreg 1010 for detecting defect is discharged at the second pallet 1152 and end from the 4th conveyer belt 1114 Reason.
As described above, the inspection system 1300 in the 5th embodiment, can be based on utilizing the first camera device 1121st, the second camera device 1122 and image captured by the 3rd camera device 1123 detect the preimpregnation as check object thing The defect of material 1010.Defects detection portion 1162 is by using color information obtaining section 1164 according to acquired by the first view data Channel B data as the first color information and the R channel datas as the second color information, so as to reduce flase drop and essence Really detect defect BB.Further, by being configured to make the first camera device 1121 exist in the transport path of prepreg 1010 The upstream side of second camera device 1122 and the 3rd camera device 1123 is imaged, so as to above-mentioned 3rd embodiment Similarly shorten the defects detection processing required time and improve productivity.
<6th embodiment>
Then, the 6th embodiment is illustrated referring to the drawings.It should be noted that for the implementation with having been described above The explanation of mode identical structure division is suitably omitted.
Figure 21 is the figure for representing the inspection system 1400 in the 6th embodiment.
As shown in figure 21, inspection system 1400 has conveying device 1110, the first camera device 1121, the second camera device 1122nd, the 3rd camera device 1123, the first light source 1131a and 1131b, secondary light source 1132, the 3rd light source 1133, support member 1140th, sorting mechanism 1150, the first pallet 1151, the second pallet 1152 and check device 1160.1400 pairs of inspection system by There is zero defect to be checked in the prepreg 1010 as check object thing that conveying device 1110 is conveyed.
Conveying device 1110 has first conveyer belt 1111, the second conveyer belt 1112 and the 3rd conveyer belt 1113, and along figure Direction of arrow conveying prepreg 1010 in 21.
3rd camera device 1123 is configured at least a portion and in the region (the 3rd camera watch region) imaged The region that gap, prepreg 1010 between two conveyer belts 1112 and the 3rd conveyer belt 1113 pass through is overlapping.3rd shooting dress 1123 are put to shoot prepreg 1010 from the opposite side of the second camera device 1122.3rd camera device 1123 is configured to To passing through the prepreg 1010 between the second conveyer belt 1112 and the 3rd conveyer belt 1113 in the same manner as the second camera device 1122 Imaged.
If here, the light income and the 3rd camera device 1123 from the 3rd light source 1133 of the second camera device 1122 The increase of the light income from secondary light source 1132, then the defects detection precision of the view data based on each camera device is possible to It can reduce.It is therefore preferable that with lower suppress within the bounds of possibility the second camera device 1122 come from the 3rd light source 1133 Light income and the mode of the light income from secondary light source 1132 of the 3rd camera device 1123 constitute the second camera device 1122nd, the 3rd camera device 1123, the light source 1133 of secondary light source 1132 and the 3rd etc..
Same with the 4th embodiment, the defects detection portion 1162 of check device 1160 is based on from the first camera device 1121st, the second camera device 1122 and view data acquired by the 3rd camera device 1123 detect the defect of prepreg 1010 AA, defect BB and defect CC.
The inspection system 1400 of 6th embodiment with the defects detection in the 4th embodiment by handling at identical Reason, detects the defect of the prepreg 1010 as check object thing, and is categorized into prepreg 1010 according to defects detection result First pallet 1151 or the second pallet 1152.
As described above, the inspection system 1400 in the 6th embodiment, can be based on utilizing the first camera device 1121st, the second camera device 1122 and image captured by the 3rd camera device 1123 detect the preimpregnation as check object thing The defect of material 1010.In addition, by being configured to make in the transport path of prepreg 1,010 first camera device 1121 second The upstream side of the camera device 1123 of camera device 1122 and the 3rd is imaged, so as to same with above-mentioned 3rd embodiment Shorten the time needed for defects detection processing and improve productivity in ground.
In addition, the inspection system 1400 in the 6th embodiment, by with defeated in the second conveyer belt 1112 and the 3rd The mode shot between band 1113 to prepreg 1010 is sent to constitute the second camera device 1122 and the 3rd camera device Both 1123, so as to minimize overall structure.
It should be noted that can be similarly configured to set the 4th light source 1134 with the 5th embodiment, according to by the The first view data captured by one camera device 1121 obtains color information, and detects defect based on color information.
<7th embodiment>
Then, the 7th embodiment is illustrated referring to the drawings.It should be noted that for the implementation with having been described above The explanation of mode identical structure division is suitably omitted.
Figure 22 is the figure for representing the inspection system 1500 in the 7th embodiment.
As shown in figure 22, inspection system 1500 has conveying device 1110, the first camera device 1121, the second camera device 1122nd, the 3rd camera device 1123, the first light source 1131a and 1131b, secondary light source 1132, the 3rd light source 1133, support member 1140th, sorting mechanism 1150, the first pallet 1151, the second pallet 1152 and check device 1160.1500 pairs of inspection system by There is zero defect to be checked in the prepreg 1010 as check object thing that conveying device 1110 is conveyed.
3rd camera device 1123 is configured at least a portion and in the region (the 3rd camera watch region) imaged The region that gap, prepreg 1010 between two conveyer belts 1112 and the 3rd conveyer belt 1113 pass through is overlapping.In addition, the 3rd light Source 1133 is with the 3rd camera device 1123 from the prepreg conveyed between the second conveyer belt 1112 and the 3rd conveyer belt 1113 The mode of 1010 surface primary recipient specular light is set.
If here, the light income and the 3rd camera device 1123 from the 3rd light source 1133 of the second camera device 1122 The increase of the light income from secondary light source 1132, then the defects detection precision of the view data based on each camera device is possible to It can reduce.It is therefore preferable that being taken the photograph with the light income from the 3rd light source 1133 and the 3rd that can reduce the second camera device 1122 The second camera device 1122, the 3rd camera device are constituted as the mode of the light income from secondary light source 1132 of device 1123 1123rd, light source 1133 of secondary light source 1132 and the 3rd etc..
Therefore, in the present embodiment, as shown in figure 22, it is configured to optical axis 1132a (the light irradiation sides of secondary light source 1132 To) parallel with the optical axis 1133a (light irradiation direction) of the 3rd light source 1133.By such structure, so as to reduce respectively The light income from the 3rd light source 1133 of second camera device 1122 and the 3rd camera device 1123 come from secondary light source 1132 light income, maintains the defects detection precision of prepreg 1010, while minimizing apparatus structure.
Same with the 4th embodiment, the defects detection portion 1162 of check device 1160 is based on from the first camera device 1121st, the second camera device 1122 and view data acquired by the 3rd camera device 1123 detect the defect of prepreg 1010 AA, defect BB and defect CC.
The inspection system 1500 of 7th embodiment with the defects detection in the 4th embodiment by handling at identical Reason, detects the defect of the prepreg 1010 as check object thing, and is categorized into prepreg 1010 according to defects detection result First pallet 1151 or the second pallet 1152.
As described above, the inspection system 1500 in the 7th embodiment, can be based on utilizing the first camera device 1121st, the second camera device 1122 and image captured by the 3rd camera device 1123 detect the preimpregnation as check object thing The defect of material 1010.In addition, by being configured to make in the transport path of prepreg 1,010 first camera device 1121 second The upstream side of the camera device 1123 of camera device 1122 and the 3rd is imaged, so as to same with above-mentioned 3rd embodiment Shorten the time needed for defects detection processing and improve productivity in ground.
It should be noted that can be similarly configured to set the 4th light source 1134 with the 5th embodiment, according to by the The first view data captured by one camera device 1121 obtains color information, and detects defect based on color information.
<8th embodiment>
Then, the 8th embodiment is illustrated referring to the drawings.It should be noted that for the implementation with having been described above The explanation of mode identical structure division is suitably omitted.
Figure 23 is the figure for representing the inspection system 1600 in the 8th embodiment.
As shown in figure 23, inspection system 1600 has conveying device 1110, the first camera device 1121, the second camera device 1122nd, the first light source 1131a and 1131b, secondary light source 1132, the 3rd light source 1133, support member 1140, sorting mechanism 1150th, the first pallet 1151, the second pallet 1152 and check device 1160.1600 pairs of inspection system is by conveying device 1110 There is zero defect to be checked in the prepreg 1010 as check object thing conveyed.
In the present embodiment, the first camera device 1121 and the second camera device 1122 are configured to right on the conveyor belt The prepreg 1010 conveyed by conveying device 1110 is imaged.First camera device 1121 is provided in first conveyer belt Prepreg 1010 is imaged on 1111.In addition, the second camera device 1122 be provided in it is right on the second conveyer belt 1112 Prepreg 1010 is imaged.It should be noted that the first camera device 1121 and the second camera device 1122 can be set Prepreg 1010 is imaged on identical conveyer belt.
Same with the 3rd embodiment, the defects detection portion 1162 of check device 1160 is based on the institute of the first camera device 1121 Shoot the first view data and the second camera device 1122 captured by the second view data come detect prepreg 1010 lack Fall into.
As described above, the inspection system 1600 in the 8th embodiment, can be based on utilizing the first camera device 1121 and second image captured by camera device 1122 detect the defect of the prepreg 1010 as check object thing.Separately Outside, by being configured to make in the transport path of prepreg 1,010 first camera device 1121 in the upper of the second camera device 1122 Trip side is imaged, so as to shorten time and the raising needed for defects detection processing in the same manner as above-mentioned 3rd embodiment Productivity.Further, by be arranged to make the first camera device 1121 the first camera watch region and the second camera device 1122 Two camera watch regions are close, so as to minimize apparatus structure.
The inspection system and inspection method to embodiment are illustrated above, but the utility model be not limited to it is above-mentioned Embodiment, can carry out various modifications and improvement in the range of the utility model.In the explanation of the respective embodiments described above, The inspection method of prepreg 1010 is illustrated as check object thing, but check object thing is not limited to prepreg.
The application is with Japanese patent application filed in 16 days December in 2015 the 2015-245600th and at 2015 12 Japanese patent application 2015-245708 filed in the moon 16 is as the basis claimed priority, and the application quotes Japanese special Profit application the 2015-245600th and the full content of Japanese patent application the 2015-245708th.

Claims (16)

1. a kind of inspection system, its check object thing to the sheet with translucency is checked, it is characterised in that the inspection The system of looking into includes:
Camera device, is imaged to the check object thing;
First light source, to the camera watch region irradiation light of the camera device, so that the camera device is from the check object thing Surface primary recipient diffuse;And
Check device, checks that the object has zero defect,
Wherein, the check device has test section, and the test section is based on the photographed images obtained by utilizing the camera device To detect the defect of the check object thing.
2. inspection system according to claim 1, wherein,
The inspection system has conveying device, and the check object thing is transmitted and conveyed from the first delivery section by the conveying device To the second delivery section,
The camera device is set as in the following manner, at least a portion of the camera watch region with as first delivery section with The region that gap, described check object thing between second delivery section passes through is overlapping.
3. inspection system according to claim 2, wherein,
The inspection system has the support member that the check object thing is supported in the camera watch region.
4. inspection system according to claim 3, wherein,
The supporting surface abutted with the check object thing of the support member is chromatic colour.
5. inspection system according to claim 1 or 2, wherein,
The inspection system has secondary light source, and the secondary light source is to the camera watch region irradiation light, so that the camera device The light for transmiting the check object thing is received,
The light in the first light source irradiation first wave length region,
The secondary light source irradiation includes the light in the second wave length region different from the first wave length region,
The check device has color information obtaining section, and the color information obtaining section obtains described first from the photographed images The second color letter of the color included in first color information of the color included in wavelength region and the second wave length region Breath,
The test section detects the check object thing based on the difference of first color information and second color information Defect.
6. inspection system according to any one of claim 1 to 4, wherein,
The defect for the check object thing that the test section is detected is the crackle on the top layer of the check object thing and is mixed into Foreign matter inside the check object thing.
7. a kind of inspection system, its check object thing to the sheet with translucency is checked, it is characterised in that the inspection The system of looking into includes:
Conveying device, is conveyed to the check object thing;
First camera device, takes the photograph to the check object thing that the first camera watch region is transported through by the conveying device Picture;
First light source, to the first camera watch region irradiation light, so that first camera device is from the check object thing Surface primary recipient diffuses;
Second camera device, the second imaging region to being transported through the first camera watch region downstream by the conveying device The check object thing in domain is imaged;
Secondary light source, to the second camera watch region irradiation light, so that second camera device is from the check object thing Surface primary recipient specular light;And
Defects detection portion, based on the photographed images obtained by utilization first camera device and utilization second camera device Resulting photographed images detect the defect of the check object thing.
8. inspection system according to claim 7, wherein,
The conveying device has the first delivery section for being conveyed to the check object thing and to from first delivery section The second delivery section that the check object thing that transmission comes is conveyed,
First camera device is set as in the following manner, and at least a portion of first camera watch region is with being used as described first The region that gap, described check object thing between delivery section and second delivery section passes through is overlapping.
9. inspection system according to claim 8, wherein,
The inspection system has support member, the support member be located at first delivery section and second delivery section it Between, and support the check object thing that second delivery section is transferred to from first delivery section.
10. inspection system according to claim 9, wherein,
The supporting surface abutted with the check object thing of the support member is chromatic colour.
11. inspection system according to claim 8, wherein,
The inspection system further comprises:
4th light source, to the first camera watch region irradiation light, so that first camera device is to transmiting the check object The light of thing is received;And
Color information obtaining section, color information is obtained from using the photographed images obtained by first camera device,
The light in the first light source irradiation first wave length region,
The 4th light source irradiation includes the light in the second wave length region different from the first wave length region,
The color information obtaining section obtains the first wave length from using the photographed images obtained by first camera device Second color information of the color included in the first color information of the color included in region and the second wave length region,
The inspection pair is detected based on the difference of first color information and second color information in the defects detection portion As the defect of thing.
12. the inspection system according to any one of claim 8 to 11, wherein,
The conveying device further has to transmitting what the check object thing come was conveyed from second delivery section 3rd delivery section,
Second camera device is set as in the following manner, and at least a portion of second camera watch region is with being used as described second The region that gap, described check object thing between delivery section and the 3rd delivery section passes through is overlapping.
13. the inspection system according to any one of claim 7 to 11, wherein,
The inspection system further has
3rd camera device, the opposite side from second camera device by the conveying device to being transported through described first The check object thing of 3rd camera watch region in camera watch region downstream is shot;And
3rd light source, to the 3rd camera watch region irradiation light, so that the 3rd camera device is from the check object thing Surface primary recipient specular light,
The defects detection portion using the photographed images obtained by the 3rd camera device based on detecting the check object The defect of thing.
14. inspection system according to claim 13, wherein,
At least a portion that 3rd camera device is set as the 3rd camera watch region is overlapping with second camera watch region.
15. inspection system according to claim 14, wherein,
The optical axis of the secondary light source is parallel with the optical axis of the 3rd light source.
16. the inspection system according to any one of claim 7 to 11, wherein,
The defect for the check object thing that the test section is detected be formed on the surface of the check object thing it is concavo-convex, The crackle on the top layer of the check object thing and the foreign matter being mixed into inside the check object thing.
CN201621368222.XU 2015-12-16 2016-12-13 Inspection system Expired - Fee Related CN206348279U (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2015-245600 2015-12-16
JP2015245600 2015-12-16
JP2015-245708 2015-12-16
JP2015245708 2015-12-16

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107917918A (en) * 2017-11-17 2018-04-17 南京大学 A kind of detection method of the discriminating ultrathin transparent plate surface flaw based on mirror-reflection
CN108917594A (en) * 2018-05-29 2018-11-30 广东理工学院 A kind of machine vision device measuring household board size
CN114076766A (en) * 2020-08-18 2022-02-22 东和株式会社 Inspection device, resin molding apparatus, and method of manufacturing resin molded product

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107917918A (en) * 2017-11-17 2018-04-17 南京大学 A kind of detection method of the discriminating ultrathin transparent plate surface flaw based on mirror-reflection
CN107917918B (en) * 2017-11-17 2021-02-23 南京大学 Detection method for identifying surface flaws of ultrathin transparent plate based on specular reflection
CN108917594A (en) * 2018-05-29 2018-11-30 广东理工学院 A kind of machine vision device measuring household board size
CN114076766A (en) * 2020-08-18 2022-02-22 东和株式会社 Inspection device, resin molding apparatus, and method of manufacturing resin molded product

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