CN206344512U - Strengthen composite board - Google Patents
Strengthen composite board Download PDFInfo
- Publication number
- CN206344512U CN206344512U CN201621164616.3U CN201621164616U CN206344512U CN 206344512 U CN206344512 U CN 206344512U CN 201621164616 U CN201621164616 U CN 201621164616U CN 206344512 U CN206344512 U CN 206344512U
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- CN
- China
- Prior art keywords
- composite board
- natural fibers
- polyurethane coating
- enhancing
- woven fabric
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
Disclosed in the utility model is a kind of enhancing composite board, and it is by the first polyurethane coating(1), the first non-natural fibers sheet product(2), enhancing core layer(3), the second non-natural fibers sheet product(4)With the second polyurethane coating(5), it is combined successively and cohesive and integral by being heating and curing, core layer is strengthened with it(3)Core, be plasticity pre-soaked resin stereo hollow tabular woven fabric be principal character.With rational in infrastructure, operating mode stability inferior is good, mechanical and physical performance is good, and service life is long, the features such as repeating reuse.Automobile trunk boxboard, dormer window sunshading board and board putting things can be made with it, container coaming plate, box for material circulation coaming plate, building template, Light Wall, indoor partition and Indoor decorative plate etc. are that honeycomb card board strengthens the high-quality substitute of composite board instantly.
Description
Technical field
The utility model is related to a kind of enhancing composite board, and in particular to a kind of polyurethane with the three-dimensional core of enhancing is more
Layer composite board, belongs to technical field of artificial boards.
Background technology
Enhancing composite board described in the utility model, also referred to as thermoplasticity glass fiber tridimensional core material woven fabric strengthen poly- ammonia
Ester sheet material, the simple code name of enterprise's English is PGSF.
Enhancing composite board described in the utility model is a kind of with sustainable development of the artificial material instead of natural timber
Green industry product.It has quite varied prospect in the application of logistics and construction industry etc..
This kind of composite board of prior art, strengthens core using honeycomb card board as it.In honeycomb card board positive and negative, cover
Paster shape fiberglass product(Felt or cloth)Afterwards, after respectively to the positive and negative fiberglass product spraying polyurethane, then by heating, it is cold
But the enhancing composite board is made.
This existing enhancing composite board, because its is inexpensive, weight per unit area is light, can have a wide range of application, and
By economic society, institute is widely used.
However, be honeycomb card board because it strengthens core, and thus caused many deficiencies, be it is extension,
It is inevasible.
Many deficiencies of this kind of enhancing composite plate of prior art, selecting it main has:Rigidity is low, poor dimensional stability;
Impact strength and decay resistance are low;Anti-flammability and weatherability are poor, and service life is shorter;Hygroscopic moisture regain, easy aging and change
Shape, it is mouldy, damage by worms;Especially its honeycomb card board used influences environmental protection and can, it is necessary to consume more forest timber
Sustainable development.
In view of further improve it is described enhancing composite board practical performance and sustainable long term growth consideration there is provided
A kind of high-quality, high-performance and high practical value, and enhancing composite plate of the honeycomb card board for enhancing core is abandoned, become as industry
The problem of interior research and development.
The content of the invention
It is good that the utility model aims to provide a kind of stable conditions, lightweight, high rigidity, impact resistance, weather resistance it is good and
It is fire-retardant, it is not necessary to consume the enhancing composite board of natural forest resource, fundamentally overcome with it prior art it is many not
Foot.
The entitled plasticity pre-soaked resin stereo hollow tabular woven fabric of Chinese patent of the applicant's earlier application, application
Number it is 201510925969.4, is that the utility model realizes the technical scheme of its purpose there is provided strong support.
The utility model uses above-mentioned patent(Application)Plasticity pre-soaked resin stereo hollow tabular woven fabric, substitutes paper wasp
Nest plate is enhancing core, and realizes that the technical scheme of its purpose is:
One kind enhancing composite board, it is by the first polyurethane coating, the first non-natural fibers sheet product layer, enhancing core
Layer, the second non-natural fibers sheet product layer and the second polyurethane coating, are combined and are bonded by being heating and curing into one successively
Body, and its:
A, the core of the enhancing core layer is plasticity pre-soaked resin stereo hollow tabular woven fabric;
The unit area weight of b, the first non-natural fibers sheet product layer and the second non-natural fibers sheet product layer
Amount, in 100 ~ 300g/m2In the range of;
C, the weight of the unit area of first polyurethane coating and the second polyurethane coating, in 400 ~ 800 g/m2
In the range of;
D, the enhancing composite board is sheet material of the thickness in the range of 6 ~ 40mm.
By purport technical scheme given above it is understood that because the utility model is stood using plasticity pre-soaked resin
Body hollow platy woven fabric, instead of the honeycomb card board that prior art is used, on the premise of original frame mode is not changed,
Expected purpose is reached.Do not rant out, this replacement changes, and is with subversiveness important meaning on technological layer
's.Just not saying other aunt, the forest timber resource exactly saved with it(Paper pulp)For consumption, just there is long-range strategy meaning
Justice, should give enough affirmatives and positive evaluation.
The utility model purport technical scheme, given non-natural fibers sheet product and polyurethane coating, although all
It is its weight per unit area value, but according to respective density(Proportion)Its thickness can be calculated.And thickness is then the shape of object.
Further opinion of the present utility model is, the first non-natural fibers sheet product layer and the second non-natural fibers
Sheet product layer, is non-natural fibers felt, or non-natural fibers woven fabric.Its purpose is obviously also resided in, with industry system
The large-scale production of product, realizes sustainable fast development.
In the above-mentioned technical solutions, the utility model is preferably:
The non-natural fibers felt, is glass mat, or carbon fiber felt, and the non-natural fibers woven fabric,
It is synthetic fibers woven fabric, or plastic filament woven fabric.Its purpose is obviously, further ensures the utility model target
The quality and practical value of product.
The utility model also advocates that first polyurethane coating and the second polyurethane coating are that fretting map hard gathers
Urethane coating.Its purpose is obviously that while the utility model mechanical and physical performance is ensured, assigning its surface has certain
Elasticity, and be not extremely easily to be scratched.
The utility model is also advocated, in the outer surface of the first polyurethane coating or the second polyurethane coating, also with decoration
Layer, and the decorative layer is to paste to anchor at the first polyurethane coating or the second polyurethane coating outer surface.Due to decorative layer
Presence, not only allow people to have aesthetic feeling enjoyment, and it can also be provided not with its made standby(Such as case, plate)Classification(Including
The classification of store things).
And the decorative layer is facing paper, or bunting, or wood skin, or metal foil, or colouring resin enamelled coating.
And the selection of the decorative layer species, can be to be actually needed depending on, wherein the box for material circulation, container and automobile trunk
Plate, it is proposed that preferably with colouring resin skin of paint.
For avoiding steam etc. from entering hollow intracavitary of the present utility model, injury may be produced to the utility model and examined
Consider, the utility model is also advocated, also there is the closure member for being used for closing its inner chamber on the periphery of the enhancing composite board.
Application of the present utility model is very wide, and actively it is recommended that:For making automobile trunk boxboard, skylight
Sunshading board and board putting things, container coaming plate, box for material circulation coaming plate, building template, Light Wall, indoor partition, and Indoor decorative plate.
But it is not limited to this.
Because the utility model enhancing core is plasticity pre-soaked resin stereo hollow tabular woven fabric, it has in heating
With figuration performance good under hot pressing condition, and the utility model is further advocated, made by described enhancing composite board
A variety of products, are the products by heating or heating and mould pressing mode, and with institute's ideal geometry.This is for some systems
Product are necessary, and for example automobile skylight sun-shield is cambered, and automobile trunk boxboard has boss and groove etc., can be by adding
Hot moulding and formed.
Above-mentioned technical proposal is able to after implementing in full, and it is rational in infrastructure that the utility model has, and board quality is good, practical
Performance is strong, lightweight, is unlikely to deform, stable conditions are good, and the features such as service life length and the product range that can be made are wide, is not
Say and explain.Especially the utility model realizes whole materials preparations of industrialization, and is easy to large-scale production, and sustainability
Development(Consumed without forest timber), it is for prior art(Honeycomb card board composite board)Great improvement upgrading.
Brief description of the drawings
Fig. 1 is the schematic perspective view of plasticity pre-soaked resin stereo hollow tabular woven fabric;
Fig. 2 structural representations of the present utility model.
Embodiment
Accompanying drawing is compareed below, and by the description of embodiment, the utility model is described in further detail.
One of embodiment, please join the attached Fig. 1 and 2 of reading.
One kind enhancing composite board, it is by the first polyurethane coating 1, the first non-natural fibers sheet product layer 2, enhancing core
Material the 3, second non-natural fibers sheet product of layer layer 4 and the second polyurethane coating 5, be combined successively and bonded by being heating and curing and
Integrally, and its:
A, the core of the enhancing core layer 3 is plasticity pre-soaked resin stereo hollow tabular woven fabric;
The unit area of b, the first non-natural fibers sheet product layer 2 and the second non-natural fibers sheet product layer 4
Weight, in 100 ~ 300g/m2In the range of;
C, the weight of the unit area of the polyurethane coating 5 of the first polyurethane coating 1 and second, in 400 ~ 800 g/
m2In the range of;
D, the enhancing composite board is sheet material of the thickness in the range of 6 ~ 40mm.
And the first non-natural fibers sheet product layer 2 and the second non-natural fibers sheet product layer 4, it is non-natural
Fibrofelt, or non-natural fibers woven fabric.
And the non-natural fibers felt, it is glass mat, or carbon fiber felt, and the non-natural fibers are woven
Thing, is synthetic fibers woven fabric, or plastic filament woven fabric.
And the polyurethane coating 5 of the first polyurethane coating 1 and second, it is fretting map hard polyaminoester coating.
And the periphery of its enhancing composite board, also with for closing the closure member 7 of its inner chamber.
The above-mentioned enhancing composite board of the utility model, for making automobile trunk boxboard, dormer window sunshading board and board putting things, collection
Vanning coaming plate, box for material circulation coaming plate, building template, Light Wall, indoor partition and Indoor decorative plate.
And it is described enhancing composite board make above-mentioned a variety of products, be by mode of heating or heating and mould pressing mode, and
Product with ideal geometry.
The two of embodiment, see accompanying drawing 1,2
One kind enhancing composite board, in the outer surface of the first polyurethane coating 1 or the second polyurethane coating 5, also with dress
Layer 6 is adornd, and the decorative layer 6 is to paste to anchor at the first polyurethane coating 1 or the outer surface of the second polyurethane coating 5;And institute
It is facing paper to state decorative layer 6, or bunting, or wood skin, or metal foil, or colouring resin enamelled coating.In addition, its
It is such as one of embodiment.
In two embodiments described above, polyurethane coating 1,5 described in the utility model, it is proposed that use
The product that BASF Corp. of Germany is appeared on the market.
And its described non-natural fibers sheet product layer 2,4, preferably Chopped Strand Mat or carbon fiber felt.With regard to its cost performance
Speech, using glass-fiber-fabric or carbon fiber woven fabric, then the mechanical and physical performance of its manufactured goods enhancing composite board or can be more advanced,
But its production cost by contrast can be much higher.According to synthetic fibers woven fabric or plastic filament woven fabric(It is woven
Thing), it is certainly possible, and its manufactured goods strengthens quality, the performance of composite board, by contrast, can't produce serious
Influence.But or have produce be layered possibility, it is necessary to give attention in the production technology of the target product and overcome.
And enhancing core layer 3 described in the utility model, the plasticity pre-soaked resin stereo hollow tabular woven fabric used,
Current the applicant produced in batches already to appear on the market.It is glass fiber yarn due to the stereo hollow sheet material woven fabric(Yarn)Presoak plasticity
The woven fabric of resin, therefore, the applicant uses advanced manufacturing process and its process equipment(Special plane), to ensure its machine
The quality of fabric.Due between the upper layer of fabric SZ and layer fabric XZ of the woven fabric, by the heart yarn XS of core layer in X and
The connection support of W fonts, and can be in the presence of pre-soaked resin, the not only hollow platy woven fabric(It is i.e. of the present utility model
Strengthen core layer 3)Fully uprightly stand, and with good reprocessing technique;And can bear from polyaxial work
Firmly, keep stablizing indeformable, and impart the performance of thermoplastic moulding simultaneously(Application number 201510925969.4 is referred to illustrate
Book).It is possible thereby to assert, the utility model uses plasticity pre-soaked resin stereo hollow tabular woven fabric, and core is strengthened as it
Material layer 4, is the upgrading innovation with milestone significance for instantly conventional cellular board core enhancing composite plate.
The brief description of the utility model mode of production is:Cut meet technological requirement size plasticity pre-soaked resin stand
Body hollow platy woven fabric enhancing core 3 → while that the first non-natural fibers sheet product 2 and second is posted in core both sides is non-
Natural fiber sheet product 4 → polyurethane coating 1 of spraying first to required process thickness → die clamp is stood up → sprays the second poly- ammonia
Ester coating 5, which is inserted in mould to required process thickness → entirety and inputs baking oven and heat → be incubated at a temperature of curing process, to be added
Pressure, makes polyurethane fretting map, and penetrates non-natural fibers sheet product 2,4, and infiltrates into the enhancing of stereo hollow tabular woven fabric
Upper and lower tissue layer SZ, XZ of core 3 → be cooled to normal temperature → demoulding, that is, be made enhancing composite board described in the utility model.
Wherein exist and the enhancing composite board periphery closure member 7, can the above-mentioned mode of production process
In, while being made in the lump.
And the decorative layer 6, both it can post decoration material in the first polyurethane coating 1 or the surface of the second polyurethane coating 5
Material(Paper, cloth or metal foil, wood skin etc.), by molding, and it is formed integrally.Can also be that the enhancing composite plate is made in the demoulding
After material process, bonding agent is used(Polyurethane)Ornament materials 6 is posted to the surface for adhering to polyurethane coating, or uses decorated resin paint
It is sprayed on the surface of polyurethane coating.
The utility model first sample performance test as a result, by taking enterprise product numbering PGSF-12 as an example, its performance is:
Weight 2900g/m2, thickness 12mm, density 242kg/m3, bending strength 24Mpa, impact strength 20KJ/m2, temperature tolerance -45 ~ 80
DEG C, anti-flammability 0mm(From fiery self-extinguishment), water absorption rate < 1%, formaldehyde < 1MG/KG, volatile organic content 44.8Usc/g, smell
Property 3.5 grades, simulation the period of time for approval up to 10 years.Above-mentioned test result meets or is better than national standard.
Especially the utility model is strengthened after core using the stereo hollow tabular woven fabric as it, due to its water suction
Rate is very low, and in use, will not hydrolyze or make moist the utility model enhancing composite board expansion and deformation, thus can
To continue reuse repeatedly, this be prior art paper honeycomb core material enhancing composite plate can not intend in contrast.Light this,
It can think that various lots of logistics reduces huge cost.
The folding logistic turnover box prepared using the utility model(Especially war products packing case)Batch is on probation
As a result show, be highly satisfactory, receive the consistent favorable comment of unit on probation.Realize original intention of the present utility model.
Claims (8)
1. one kind enhancing composite board, it is by the first polyurethane coating(1), the first non-natural fibers sheet product layer(2), enhancing
Core layer(3), the second non-natural fibers sheet product layer(4)With the second polyurethane coating(5), it is combined successively and solid by heating
Change cohesive and integral, it is characterised in that:
A, the enhancing core layer(3)Core, be plasticity pre-soaked resin stereo hollow tabular woven fabric;
B, the first non-natural fibers sheet product layer(2)With the second non-natural fibers sheet product layer(4)Unit area
Weight, in 100 ~ 300g/m2In the range of;
C, first polyurethane coating(1)With the second polyurethane coating(5)Unit area weight, in 400 ~ 800 g/
m2In the range of;
D, the enhancing composite board is sheet material of the thickness in the range of 6 ~ 40mm.
2. strengthen composite board as claimed in claim 1, it is characterised in that:The first non-natural fibers sheet product layer
(2)With the second non-natural fibers sheet product layer(4), it is non-natural fibers felt, or non-natural fibers woven fabric.
3. strengthen composite board as claimed in claim 2, it is characterised in that the non-natural fibers felt, is glass mat,
Or carbon fiber felt, and the non-natural fibers woven fabric, it is synthetic fibers woven fabric, or plastic filament woven fabric.
4. strengthen composite board as claimed in claim 1, it is characterised in that first polyurethane coating(1)It is poly- with second
Urethane coating(5), it is fretting map hard polyaminoester coating.
5. strengthen composite board as claimed in claim 1, it is characterised in that in the first polyurethane coating(1)Or the second poly- ammonia
Ester coating(5)Outer surface, also with decorative layer(6), and the decorative layer(6)It is to paste to anchor at the first polyurethane coating
(1)Or second polyurethane coating(5)Outer surface.
6. strengthen composite board as claimed in claim 5, it is characterised in that the decorative layer(6)It is facing paper, or decoration
Cloth, or wood skin, or metal foil, or colouring resin enamelled coating.
7. strengthen composite board as claimed in claim 1, it is characterised in that also have on the periphery of the enhancing composite board
For closing the closure member of its inner chamber(7).
8. the enhancing composite board as described in one of claim 1 to 7, for make automobile trunk boxboard, dormer window sunshading board and
Board putting things, container coaming plate, box for material circulation coaming plate, building template, Light Wall, indoor partition and Indoor decorative plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621164616.3U CN206344512U (en) | 2016-11-01 | 2016-11-01 | Strengthen composite board |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621164616.3U CN206344512U (en) | 2016-11-01 | 2016-11-01 | Strengthen composite board |
Publications (1)
Publication Number | Publication Date |
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CN206344512U true CN206344512U (en) | 2017-07-21 |
Family
ID=59316188
Family Applications (1)
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CN201621164616.3U Active CN206344512U (en) | 2016-11-01 | 2016-11-01 | Strengthen composite board |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106346889A (en) * | 2016-11-01 | 2017-01-25 | 江苏泰瑞斯特新材料科技股份有限公司 | Reinforced composite plate |
CN113478929A (en) * | 2021-07-20 | 2021-10-08 | 新程汽车工业有限公司 | Novel high security suitcase baffle |
-
2016
- 2016-11-01 CN CN201621164616.3U patent/CN206344512U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106346889A (en) * | 2016-11-01 | 2017-01-25 | 江苏泰瑞斯特新材料科技股份有限公司 | Reinforced composite plate |
CN113478929A (en) * | 2021-07-20 | 2021-10-08 | 新程汽车工业有限公司 | Novel high security suitcase baffle |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
CP03 | Change of name, title or address |
Address after: 213000 No. B001, block B, Changzhou Keji street, 179-2 Yulong South Road, Zhonglou Economic Development Zone, Changzhou City, Jiangsu Province Patentee after: Jiangsu Baokun New Material Technology Co., Ltd Address before: B802, building 1, chuangyangang, Changzhou science and Education City, No.18, middle Changwu Road, Wujin District, Changzhou City, Jiangsu Province, 213000 Patentee before: Jiangsu tiriste New Material Technology Co., Ltd |
|
CP03 | Change of name, title or address |