Utility model content
The purpose of this utility model is to solve above-mentioned technical problem, proposes that one kind can be produced quickly upper and lower two layers
The distribution device of the big baking-free water-permeable brick of contact area.
Distribution device of the present utility model, including distribution cabins body and lower mould, also including raised compressing tablet and discharge nozzle;At least
One raised compressing tablet is arranged at the side of the lower section of the distribution cabins body, and one end of the raised compressing tablet is fixed on described
Distribution cabins body, the other end of the raised compressing tablet is extended downwardly;Corresponding, at least one described discharge nozzle is arranged at the cloth
The middle part of the lower section of feed bin body or opposite side;The roof of the distribution cabins body is provided with fabric charging aperture;The distribution cabins
Body is moved back and forth above the lower mould;Each raised compressing tablet, the corresponding discharge nozzle and distribution cabins body
The direction of motion is set for same straight line.
It is preferred that, discharging septal leaflet is additionally provided with, the discharging septal leaflet is arranged at the discharging opening of the discharge nozzle, the discharging
The side of the discharge nozzle is fixed in one end of septal leaflet, and the other end of the discharging septal leaflet is free end.
It is preferred that, the raised compressing tablet and the discharge nozzle at least two are additionally provided with subregion partition, the subregion
Partition is arranged at the distribution cabins body, and the distribution cabins body is divided at least two material stock areas by the subregion partition, each
The material stock area is correspondingly arranged at least one described raised compressing tablet and discharge nozzle;Corresponding, each material stock area is provided with
At least one described fabric charging aperture.
It is preferred that, the raised compressing tablet is sheet rubber.
It is preferred that, the pressure surface of meeting of the raised compressing tablet is provided with brokenly material lug boss, and the broken material lug boss is set from top to bottom
It is placed in the raised compressing tablet.
It is preferred that, the lower mould includes framed and mould bottom, and the framed circular mould bottom is set, the framed side with mould bottom
Side is in close contact;It is additionally provided with lower die lifting device, the non-powder contact surface at the mould bottom that the lower die lifting device is arranged at, institute
State lower die lifting device and promote the mould bottom relative to the framed relative motion.
A kind of water-permeable brick production system using distribution device described in the utility model, including particle spray tower, one-level
Mesh screen, kiln, binding agent spray tower, fabric material stock storehouse and the distribution device;The discharging opening connection institute of the particle spray tower
State one-level mesh screen;The feeding discharging opening of the one-level mesh screen connects the charging aperture of the kiln, the discharging opening connection of the kiln
The charging aperture of the binding agent spray tower, the discharging opening of the binding agent spray tower connects the lower mould or distribution cabins body, institute
The fabric charging aperture for stating distribution cabins body connects the fabric material stock storehouse.
It is preferred that, the fabric charging aperture connects the discharging opening in the fabric material stock storehouse by corrugated flexible hose;It is additionally provided with
Fabric booster pump, the fabric booster pump is arranged at the discharging opening in the fabric material stock storehouse.
It is preferred that, described 90-60 ° of setting of binding agent spray tower relative level, the inwall of the binding agent spray tower is set
Binder spray gun is equipped with, the binder spray gun is 90-60 ° of setting relative to the inwall of the binding agent spray tower.
It is preferred that, the kiln is provided with two grades of mesh screens, and two grades of mesh screens are arranged at the discharging opening of the kiln;It is described
One-level mesh screen is 40-60 mesh, and two grades of mesh screens are 35-55 mesh.
Distribution device of the present utility model and production system have advantages below:1. cloth is by the way of shaping extrusion,
The backfill of horse back is carried out to the bed material of baking-free ceramic, making upper and lower two layers of contact area increases, effectively prevent what layering departed from
Problem;2. different subregion dividing plates can be set, and then form the finished product of multicolour texture according to specific production needs;
3. lower mould is using the set-up mode of ejection, the demoulding after aspect product is dry and hard;4. production system has largely continued to use common building
The tool of production of ceramics, it is possible to achieve large-scale industrial production in a short time;5. using the form of spray tower, generate larger pottery
Porcelain particle, grain shape near circular so that the permeable effect of finished product is good;6. by the way of spraying parcel, particle is carried out
The parcel of binding agent, parcel is uniform;7. the particle that directly spraying is formed is sintered, simple efficient, and make
Product is solid wear-resisting.
Embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by embodiment.
The distribution device (as shown in Figure 1, 2) of the present embodiment, including distribution cabins body 1 and lower mould 2, also including raised compressing tablet
11 and discharge nozzle 12;At least one described raised compressing tablet 11 is arranged at the side of the lower section of the distribution cabins body 1, the projection
The distribution cabins body 1 is fixed in one end of compressing tablet 11, and the other end of the raised compressing tablet 11 is extended downwardly;It is corresponding, at least
One discharge nozzle 12 is arranged at middle part or the opposite side of the lower section of the distribution cabins body 1;The top of the distribution cabins body 1
Wall is provided with fabric charging aperture;The distribution cabins body 1 is moved back and forth in the top of the lower mould 2;Each raised compressing tablet
11st, the direction of motion of the corresponding discharge nozzle 12 and distribution cabins body 1 is set for same straight line.
During work, fabric A is positioned in the distribution cabins body 1, and bed material B is then arranged in the lower mould 2;Distribution cabins
Body 1 drives raised compressing tablet 11 and discharge nozzle 12 as direction of the arrows shown in fig, and relative to the lower horizontal movement of mould 2, raised compressing tablet 11 is pushed away
It is pressed onto the bed material B being laid in lower mould 2, and causes bed material B formation " depression ", at the same time, fabric A is from following in raised compressing tablet 11
The rapid filling in the basis of discharge nozzle 12 below, covering bed material B " depression ";Consequently, it is possible to the contact surface of precoat and initial bed
Product will be greatly increased, until after fabric A and bed material B binding agent are dry and hard, precoat just can be securely with initial bed
It is bonded in one;The perfusion fabric A at once after being biased out " being recessed ", is the bed material B in order to avoid after projection compressing tablet 11 leaves
Binding agent (such as cement) " depression " is backfilled rapidly;More specifically, distribution cabins body 1 passes through warehouse fix bar 15
It is fixed in frame, passes through the control carry out activity of cylinder.
It is preferred that, discharging septal leaflet 13 is additionally provided with, the discharging septal leaflet 13 is arranged at the discharging opening of the discharge nozzle 12, institute
The side of the discharge nozzle 12 is fixed in the one end for stating discharging septal leaflet 13, and the other end of the discharging septal leaflet 13 is free end.If
Put discharging septal leaflet 13 can be in order to chain of command material A extrusion or outflow, when the pressure when distribution cabins body 1 inside is low, discharge every
Valve 13 blocks discharge nozzle 12;When the pressure of fabric A inside distribution cabins body 1 is high, fabric A, which will be pushed up, outputs material septal leaflet
13, so as to extrude or flow out from discharge nozzle 1.
It is preferred that, the raised compressing tablet 11 and the discharge nozzle 12 at least two are additionally provided with subregion partition 14, described point
Separate piece 14 and be arranged at the distribution cabins body 1, the subregion partition 14 is at least two material stocks 1 point of the distribution cabins body
Area (as shown in Figure 3), each material stock area is correspondingly arranged at least one described raised compressing tablet 11 and discharge nozzle 12;Correspondence
, each material stock area is provided with least one described fabric charging aperture.Multiple raised compressing tablets 11 and discharge nozzle 12 are set, can
Have multiple " to be recessed ", and distribution cabins body 1 is separated at least two material stock areas, can be placed in different Liang Ge material stocks areas
The fabric A of different colours, material, after formed product, just can draw simultaneously multiple color, material mix simultaneously into
Product so that the color of finished product, material are more abundant, attractive in appearance.
It is preferred that, the raised compressing tablet 11 is sheet rubber, and sheet rubber has certain elasticity, can be with when pushing bed material B
Produce certain cushion effect, it is to avoid when the translational speed of distribution cabins body 1 is too fast, raised compressing tablet 11 is caused to damage.
It is preferred that, the pressure surface of meeting of the raised compressing tablet 11 is provided with brokenly material lug boss 111 (as shown in Figure 4), so-called " to meet pressure
Face " just refers to that raised compressing tablet 11 is used for the side for pushing bed material B, and the broken material lug boss 111 is arranged at described from top to bottom
Raised compressing tablet 11;It is arranged such, when raised compressing tablet 11 pushes bed material B, broken material lug boss 111 can be pressurized first, bed material B is from broken
The both sides of material lug boss 111 are sliped off so that the operating efficiency of raised compressing tablet 11 is further improved.
The lower mould 2 is (as shown in Figure 5) to include framed 21 and mould bottom 22, and described framed 21 are set around mould bottom 22, described
Framed 21 are in close contact with the side at mould bottom 22;Lower die lifting device 23 is additionally provided with, the lower die lifting device 23 is arranged at
Mould bottom 22 non-powder contact surface, the lower die lifting device 23 promotes the mould bottom 22 fortune relative relative to described framed 21
It is dynamic.After fabric A and bed material B, which is laid, to be finished, material needs are medium to be solidified in lower mould, and the demoulding can be produced after solidification
Product;Be arranged such, if after material solidification, lower die lifting device 23 promote the mould bottom 22 relative to described framed 21 to
Upper motion, so just can evade out so that stripping process is very simple and convenient, and so sets product from framed 21
Put so that framed 21 and the very easy cleaning in mould bottom 22, be easy to improve the stability of product.
A kind of water-permeable brick production system of the distribution device of use the present embodiment, including particle spray tower, one-level mesh screen, kiln
Stove 3, binding agent spray tower 4, fabric material stock storehouse and the distribution device;The discharging opening of the particle spray tower connects the one-level
Mesh screen;The feeding discharging opening of the one-level mesh screen connects the charging aperture of the kiln 3, and the discharging opening connection of the kiln 3 is described
The charging aperture of binding agent spray tower 4, the lower mould 2 of discharging opening connection of the binding agent spray tower 4 or fabric material stock storehouse, the cloth
The fabric charging aperture of storehouse body 1 connects the fabric material stock storehouse.
Using the production method of the present embodiment baking-free water-permeable brick production system, include step 1, common ceramic raw material warp
Cross ball milling (raw material refers to fabric A and bed material B raw material) formation slurry;Step 2, slurry sprays and made by particle spray tower
(granulated into graininess by particle spray tower, the grain diameter size drawn is than more uniform and very round;And prior art
The mode directly polished raw material polish powder particles to come, and can so cause particle non-round, not of uniform size, influence
The water permeability of finished product);Step 3, (ensure that the size of particle is more uniform, such as fruit granule is too small by the screening of one-level mesh screen
Or it is uneven, can also influence the water permeability of finished product);Step 4, enter kiln 3 to be sintered to form feed particles (by kiln 3
High temperature sintering so that particle turn into hardness it is higher);The binding agent that step 5. binding agent spray tower 4 sprays is to feed particles
Wrapped up, you can forming fabric A and bed material B, (difference for arriving fabric A and bed material B when here is mainly the grain of feed particles
Footpath is different, and the particle diameter of fabric A feed particles can be than larger);Step 6, cloth shaping, dry and hard shaping.
Ball mill, particle spray tower in the production system of the present embodiment, which are, existing builds pottery existing equipment so that this
Baking-free water-permeable brick in utility model can be mass produced in each Ceramics Enterprises;And in the checking method of the present embodiment
Described " common ceramic raw material " is then the raw material of common building ceramics, formula so that this programme has larger adaptation
Property, easily promote.
More specifically, the fabric charging aperture connects the discharging opening in the fabric material stock storehouse by corrugated flexible hose;Also set up
There is fabric booster pump, the fabric booster pump is arranged at the discharging opening in the fabric material stock storehouse;The fabric charging of distribution cabins body 1
Mouthful connection fabric material stock storehouse, it is only necessary to by controlling the open and close of fabric booster pump, just can control the fabric of distribution cabins body 1 from
Discharge nozzle 12 is extruded or the speed that flows out and closed down, it is possible to achieve Automatic Control.
More specifically, described 90-60 ° of setting of binding agent spray tower 4 (as shown in Figure 6) relative level, the binding agent
The inwall of spray tower 4 is provided with binder spray gun 41, inwall of the binder spray gun 41 relative to the binding agent spray tower 4
For 90-60 ° of setting;Binding agent spray tower 4 is set to be vertical, and charging aperture is higher than discharging opening, and so feed particles can lead to
The mode of freely falling body is crossed, is wrapped during discharging opening is fallen on from charging aperture by the binding agent that binder spray gun 41 sprays
Mixing is wrapped up in, without being additionally carried out stirring action.
It is preferred that, the kiln 3 is (as shown in Figure 7) to include two grades of mesh screens 31, kiln body 32, exhaust column 33 and flame spray
Rifle 34;90-60 ° of 32 relative level of kiln body (preferably 90-80 °) is set, and the charging aperture of kiln 3 is higher than discharging opening,
Some flame guns 34 are arranged at the inner side of the kiln body 32, and the exhaust column 33 connects the kiln body 32,
The side of the exhaust column 33 is provided with breach, forms the charging aperture of kiln 3, and two grades of mesh screens are arranged at going out for the kiln 3
Material mouth.
In use, drying the particle after completing and sieving by spray tower, the charging aperture of kiln 3 is directly entered, particle exists
Fall while being sintered, because kiln body 32 has higher heat, the hot gas of rising can make it that particle is more slow
Whereabouts, and the broken pulverized powder in early stage transportation is blown out can upwards, drained from exhaust column 33;It is arranged such,
It can make it that particle completes sintering during whereabouts, on the one hand can obtain more uniform sintering effect, on the other hand,
Avoid particle from excessively being contacted during sintering with carrier, cause deformation (because particle is round, to form particle after finished product
Gap between particle can be more, and permeable effect can be better).
More specifically, the one-level mesh screen is 40-60 mesh, and two grades of mesh screens 31 are 35-55 mesh;Further, two grades
Mesh screen 31 is provided with two layers, and upper strata is 35-45 mesh, and lower floor is 45-55 mesh, and the feeding on upper strata is used for the raw material as bed material B
Grain, and the feeding of lower floor is then used for the feed particles as fabric A;Certainly, it is big by adjusting the slurry of particle spray tower ejection
Regulation that is small and realizing final feedstock particle size is also feasible.
Know-why of the present utility model is described above in association with specific embodiment.These descriptions are intended merely to explain this reality
With new principle, and the limitation to the utility model protection domain can not be construed in any way.Based on explanation herein,
Those skilled in the art, which would not require any inventive effort, can associate other embodiments of the present utility model,
These modes are fallen within protection domain of the present utility model.