Utility model content
The purpose of this utility model is to solve above-mentioned technical problem, proposes that one kind can be produced quickly upper and lower two layers
The mould of the big baking-free water-permeable brick of contact area.
Mould of the present utility model, including upper die and lower die, the upper mould include powder storage chamber portion and press projection
Chamber portion;
The powder storage chamber portion is arranged at the middle part of the upper mould, described to press raised chamber portion and be arranged at the upper mould
Pressure surface, the openend connection powder storage chamber portion for pressing raised chamber portion, the closed end for pressing raised chamber portion is set
There is fabric discharging opening;The roof in the powder storage chamber portion is provided with fabric charging aperture.
It is preferred that, discharging septal leaflet is additionally provided with, the discharging septal leaflet is arranged at the fabric discharging opening, the discharging septal leaflet
One end be fixed on the outside for pressing raised chamber portion, the other end of the discharging septal leaflet is free end.
It is preferred that, it is described to press raised chamber portion and be provided with several;It is described to press raised chamber portion for strip, it is each described tactile
It is arranged in parallel that belling plays chamber portion.
It is preferred that, be additionally provided with subregion partition, the subregion partition is arranged at the powder storage chamber portion, the subregion every
Piece is at least two material stock areas powder storage cavity segment, and it is described tactile that each material stock area is correspondingly arranged at least one
Belling plays chamber portion;Corresponding, each material stock area is provided with least one described fabric charging aperture.
It is preferred that, the section of the closed end for pressing raised chamber portion is in arc-shaped or ridge shape;The lower mould includes mould
Frame and mould bottom, the framed circular mould bottom are set, and the framed side with mould bottom is in close contact;It is additionally provided with lower mould lifting dress
Put, the non-powder contact surface at the mould bottom that the lower die lifting device is arranged at, the lower die lifting device promotes mould bottom phase
For the framed relative motion.
Use the baking-free water-permeable brick production system of mould of the present utility model, including particle spray tower, one-level mesh screen, kiln
Stove, binding agent spray tower, fabric material stock storehouse and the mould;The discharging opening of the particle spray tower connects the one-level mesh screen;
The feeding discharging opening of the one-level mesh screen connects the charging aperture of the kiln, and the discharging opening of the kiln connects the binding agent spray
The charging aperture of mist tower, the discharging opening of the binding agent spray tower connects lower mould or the fabric material stock storehouse of the mould, the upper mould
Fabric charging aperture connect the fabric material stock storehouse.
It is preferred that, the fabric charging aperture connects the discharging opening in the fabric material stock storehouse by corrugated flexible hose;It is additionally provided with
Fabric booster pump, the fabric booster pump is arranged at the discharging opening in the fabric material stock storehouse.
It is preferred that, described 90-60 ° of setting of binding agent spray tower relative level, the inwall of the binding agent spray tower is set
Binder spray gun is equipped with, the binder spray gun is 90-60 ° of setting relative to the inwall of the binding agent spray tower.
It is preferred that, the kiln is provided with two grades of mesh screens, and two grades of mesh screens are arranged at the discharging opening of the kiln.
It is preferred that, the one-level mesh screen is 40-60 mesh, and two grades of mesh screens are 35-55 mesh.
Mould of the present utility model and production system have advantages below:1. mould is by the way of shaping extrusion, to exempting from
The bed material for burning ceramics carries out the backfill of horse back, and making upper and lower two layers of contact area increases, and effectively prevent asking for layering disengaging
Topic;2. different subregion dividing plates can be set, and then form the finished product of multicolour texture according to specific production needs;3.
Lower mould is using the set-up mode of ejection, the demoulding after aspect product is dry and hard;4. production system has largely continued to use common building pottery
The tool of production of porcelain, it is possible to achieve large-scale industrial production in a short time;5. using the form of spray tower, generate larger ceramics
Particle, grain shape near circular so that the permeable effect of finished product is good;6. by the way of spraying parcel, particle is glued
The parcel of agent is tied, parcel is uniform;7. the particle that directly spraying is formed is sintered, simple efficient, and the production made
Product are solid wear-resisting.
Embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by embodiment.
The mould (as Figure 1-3) of the present embodiment, including upper mould 1 and lower mould 2, the upper mould 1 include powder storage
Chamber portion 11 and press raised chamber portion 12;The powder storage chamber portion 11 is arranged at the middle part of the upper mould 1, described to press raised chamber
Portion 12 is arranged at the pressure surface of the upper mould 1, and the openend connection powder storage chamber portion 11 for pressing raised chamber portion 12 is described
The closed end for pressing raised chamber portion 12 is provided with fabric discharging opening;The roof in the powder storage chamber portion 11 is provided with fabric charging
Mouthful.
During work, fabric A is positioned over the powder storage chamber portion 11 and pressed in raised chamber portion 12, and bed material B is then set
In in the lower mould 2;Upper mould 1 moves down and suppresses the bed material B in lower mould 2, and the touched raised chamber portions 12 of bed material B suppress recessed
Groove or pit;When upper mould 1 is moved up, fabric A extruded from fabric discharging opening and rapidly filling, covering bed material B groove or
Pit.Consequently, it is possible to the contact area of precoat and initial bed will be greatly increased, until fabric A and bed material B binding agent is done
After having tied, precoat just can be firmly bonded to one with initial bed;Irrigate fabric A at once after compressing, be
In order to avoid after upper mould 1 is detached, bed material B binding agent (such as cement) rapidly backfills groove or pit.
It is preferred that, discharging septal leaflet is additionally provided with, the discharging septal leaflet is arranged at the fabric discharging opening, the discharging septal leaflet
One end be fixed on the outside for pressing raised chamber portion 12, the other end of the discharging septal leaflet is free end.Set discharging every
Valve can be in order to chain of command material A extrusion or outflow, when the pressure inside upper mould 1 is low, discharging septal leaflet fabric discharging opening is blocked up
Firmly;When pressure inside upper mould 1 is high, fabric A, which will be pushed up, outputs material septal leaflet, so as to extrude or flow out from fabric discharging opening.
It is preferred that, it is described to press raised chamber portion 12 and be provided with several;It is described to press raised chamber portion 12 for strip, Mei Gesuo
State that to press raised chamber portion 12 arranged in parallel.It is arranged such and presses raised chamber portion 12, precoat and initial bed can be caused
Contact area further increases.
It is preferred that, subregion partition 13 (as shown in Figure 4) is additionally provided with, the subregion partition 13 is arranged at the powder storage
Chamber portion 11, the subregion partition 13 is at least two material stock areas 11 points of the powder storage chamber portion, each material stock area pair
It should be provided with described at least one and press raised chamber portion 12;Corresponding, each material stock area is provided with least one described face
Expect charging aperture.Be arranged such, different colours, the fabric A of material can be placed in different Liang Ge material stocks areas, formed product it
Afterwards, multiple color, the finished product mixed simultaneously of material simultaneously can just be drawn so that the color of finished product, material are more enriched, U.S.
See.
It is preferred that, the section of the closed end for pressing raised chamber portion 12 is in arc-shaped or ridge shape;It is arranged such, can be with
It is more prone to so that pressing raised chamber portion 12 in press-in bed material B, and forms groove or pit.The bag (as shown in Figure 5) of lower mould 2
Include framed 21 and mould bottom 22, described framed 21 are set around mould bottoms 22, described framed 21 are in close contact with the side at mould bottom 22;Also
It is provided with lower die lifting device 23, the non-powder contact surface at the mould bottom 22 that the lower die lifting device 23 is arranged at, the lower mould
Lowering or hoisting gear 23 promotes the mould bottom 22 relative to framed 21 relative motion.After fabric A and bed material B, which is laid, to be finished,
Material needs are medium to be solidified in lower mould, and the demoulding can obtain product after solidification;It is arranged such, as long as after material solidification,
Lower die lifting device 23 promotes the mould bottom 22 motion upwards relative to described framed 21, so just can be product from framed 21
In evade out so that stripping process is very simple and convenient, and is arranged such so that framed 21 and mould bottom 22 be very easy to it is clear
Wash, be easy to improve the stability of product.
A kind of baking-free water-permeable brick production system of the mould of use the present embodiment, including particle spray tower, one-level mesh screen, kiln
Stove 3, binding agent spray tower 4, fabric material stock storehouse and the mould;The discharging opening of the particle spray tower connects the one-level net
Sieve;The feeding discharging opening of the one-level mesh screen connects the charging aperture of the kiln 3, and the discharging opening connection of the kiln 3 is described viscous
The charging aperture of agent spray tower 4 is tied, the discharging opening of the binding agent spray tower 4 connects lower mould 2 or the fabric material stock storehouse of the mould,
The fabric charging aperture of the upper mould 1 connects the fabric material stock storehouse.
Using the production method of the present embodiment baking-free water-permeable brick production system, include step 1, common ceramic raw material warp
Cross ball milling (raw material refers to fabric A and bed material B raw material) formation slurry;Step 2, slurry sprays and made by particle spray tower
(granulated into graininess by particle spray tower, the grain diameter size drawn is than more uniform and very round;And prior art
The mode directly polished raw material polish powder particles to come, and can so cause particle non-round, not of uniform size, influence
The water permeability of finished product);Step 3, (ensure that the size of particle is more uniform, such as fruit granule is too small by the screening of one-level mesh screen
Or it is uneven, can also influence the water permeability of finished product);Step 4, enter kiln 3 to be sintered to form feed particles (by kiln 3
High temperature sintering so that particle turn into hardness it is higher);The binding agent that step 5. binding agent spray tower 4 sprays is to feed particles
Wrapped up, you can forming fabric A and bed material B, (difference for arriving fabric A and bed material B when here is mainly the grain of feed particles
Footpath is different, and the particle diameter of fabric A feed particles can be than larger);Step 6, compressing, dry and hard shaping.
Ball mill, particle spray tower in the production system of the present embodiment, which are, existing builds pottery existing equipment so that this
Baking-free water-permeable brick in utility model can be mass produced in each Ceramics Enterprises;And in the checking method of the present embodiment
Described " common ceramic raw material " is then the raw material of common building ceramics, formula so that this programme has larger adaptation
Property, easily promote.
More specifically, the fabric charging aperture connects the discharging opening in the fabric material stock storehouse by corrugated flexible hose;Also set up
There is fabric booster pump, the fabric booster pump is arranged at the discharging opening in the fabric material stock storehouse;The fabric charging aperture connection of upper mould 1
Fabric material stock storehouse, it is only necessary to by controlling the open and close of fabric booster pump, the fabric that just can control upper mould 1 is squeezed from fabric discharging opening
Go out or the speed that flows out and close down, it is possible to achieve Automatic Control.
More specifically, described 90-60 ° of setting of binding agent spray tower 4 (as shown in Figure 6) relative level, the binding agent
The inwall of spray tower 4 is provided with binder spray gun 41, inwall of the binder spray gun 41 relative to the binding agent spray tower 4
For 90-60 ° of setting;Binding agent spray tower 4 is set to be vertical, and charging aperture is higher than discharging opening, and so feed particles can lead to
The mode of freely falling body is crossed, is wrapped during discharging opening is fallen on from charging aperture by the binding agent that binder spray gun 41 sprays
Mixing is wrapped up in, without being additionally carried out stirring action.
It is preferred that, the kiln 3 is (as shown in Figure 7) to include two grades of mesh screens 31, kiln body 32, exhaust column 33 and flame spray
Rifle 34;90-60 ° of 32 relative level of kiln body (preferably 90-80 °) is set, and the charging aperture of kiln 3 is higher than discharging opening,
Some flame guns 34 are arranged at the inner side of the kiln body 32, and the exhaust column 33 connects the kiln body 32,
The side of the exhaust column 33 is provided with breach, forms the charging aperture of kiln 3, and two grades of mesh screens are arranged at going out for the kiln 3
Material mouth.
In use, drying the particle after completing and sieving by spray tower, the charging aperture of kiln 3 is directly entered, particle exists
Fall while being sintered, because kiln body 32 has higher heat, the hot gas of rising can make it that particle is more slow
Whereabouts, and the broken pulverized powder in early stage transportation is blown out can upwards, drained from exhaust column 33;It is arranged such,
It can make it that particle completes sintering during whereabouts, on the one hand can obtain more uniform sintering effect, on the other hand,
Avoid particle from excessively being contacted during sintering with carrier, cause deformation (because particle is round, to form particle after finished product
Gap between particle can be more, and permeable effect can be better).
More specifically, the one-level mesh screen is 40-60 mesh, and two grades of mesh screens 31 are 35-55 mesh;Further, two grades
Mesh screen 31 is provided with two layers, and upper strata is 35-45 mesh, and lower floor is 45-55 mesh, and the feeding on upper strata is used for the raw material as bed material B
Grain, and the feeding of lower floor is then used for the feed particles as fabric A;Certainly, it is big by adjusting the slurry of particle spray tower ejection
Regulation that is small and realizing final feedstock particle size is also feasible.
Know-why of the present utility model is described above in association with specific embodiment.These descriptions are intended merely to explain this reality
With new principle, and the limitation to the utility model protection domain can not be construed in any way.Based on explanation herein,
Those skilled in the art, which would not require any inventive effort, can associate other embodiments of the present utility model,
These modes are fallen within protection domain of the present utility model.