CN100572014C - The production method of liquid pigment distribution method and apparatus and Ceramic Tiles and production line - Google Patents
The production method of liquid pigment distribution method and apparatus and Ceramic Tiles and production line Download PDFInfo
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- CN100572014C CN100572014C CNB2006101697032A CN200610169703A CN100572014C CN 100572014 C CN100572014 C CN 100572014C CN B2006101697032 A CNB2006101697032 A CN B2006101697032A CN 200610169703 A CN200610169703 A CN 200610169703A CN 100572014 C CN100572014 C CN 100572014C
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Abstract
The invention discloses a kind of Ceramic Tiles liquid pigment distribution method, comprising: directly be laid in liquid colorant on the conveyer belt; Liquid colorant on the conveyer belt is carried out drying; Make the colorant sheet.Also disclose a kind of liquid pigment distribution device, having comprised: below traditional pigment distribution device discharging opening, increased by a baffle plate.The production method of the open Ceramic Tiles of the present invention: on above-mentioned colorant sheet, lay powder; Colorant sheet and powder are pressed into one; Compacting all-in-one-piece colorant sheet and powder are carried out the calcining of drying back, form Ceramic Tiles.Also disclose the production method of another kind of Ceramic Tiles: with the difference of aforementioned production method is that the powder piece after above-mentioned colorant sheet and the precompressed is pressed into one.Also disclose a kind of two kinds of ceramic tile production lines that comprise aforesaid liquid pigment distribution device, the Ceramic Tiles yield rate height that method of the present invention is produced, steady quality, apparatus of the present invention and production line make that the even more and pattern of colorant cloth is various.
Description
Technical field
The present invention relates to the production method and the production line of Ceramic Tiles liquid pigment distribution method and apparatus and Ceramic Tiles.
Background technology
In ceramic tile production, utilize method for producing ceramic brick (shown in Figure 1) that liquid colorant decorates normally: the cloth base-material; Compression moulding; Dry (or drying, biscuiting); Liquid pigment distribution; Dry; Sintering.Concrete institute's cloth base-material is pressed into the adobe 2 of definite shape by press 1 as shown in Figure 2, and adobe 2 is passed through liquid pigment distribution device 4 cloth liquid colorants then through driers 3 dryings, passes through another drier 5 dryings then, sends into calcining furnace 6 calcinings at last.
In traditional handicraft, after the liquid pigment distribution device is placed in drying (or drying, biscuiting) step, to each Ceramic Tiles body cloth liquid colorant respectively.Common liquid pigment distribution device is formed (as shown in Figure 3) by cylinder 7 and feed pipe 8, effigurate groove 11 (as shown in Figure 4) on its intermediate roll 7; Or offer the pigment tube 10 (as shown in Figure 5) of several feed pipes 9.
Because the ceramic adobe drying of compression moulding after (or drying, biscuiting), the moisture content of adobe body is less than 1%, and the moisture content of liquid colorant is more than 15%, so the moisture content of colorant layer and brick body has bigger difference, when process is dry for the second time, be prone to defectives such as layering, crack or generation bubble, and these phenomenons can occur still in the process of sintering.
Summary of the invention
The objective of the invention is to provide the production method and the production line of a kind of liquid pigment distribution method and apparatus and Ceramic Tiles in order to solve above-mentioned prior art problems, the phenomenon that can reduce or avoid to occur layering, crack in dry and the sintering process or produce bubble in the ceramic tile production process improves Ceramic Tiles yield rate and quality; Liquid pigment distribution device of the present invention is to increase by a baffle plate below traditional liquid pigment distribution device, and this baffle plate can activity make liquid colorant can be according to certain rules continuously cloth on driving-belt.
To achieve these goals, the invention provides a kind of Ceramic Tiles liquid pigment distribution method, comprising: directly be laid in liquid colorant on the conveyer belt; Liquid colorant on the conveyer belt is dried to water content at 1%-5%; Make the colorant sheet; On the colorant sheet, lay powder, colorant sheet and powder are pressed into adobe, perhaps the powder piece after colorant sheet and the precompressed is pressed into adobe.
The described mode that liquid colorant directly is laid on the driving-belt can be continuous cloth or is interrupted cloth.
Aforesaid liquid pigment distribution method carries out can further include after the drying to the liquid colorant on the conveyer belt: with dried colorant cutting.When distributing mode is the interruption cloth, the direct cloth of colorant can also be become sizeable colorant piece, the dry then colorant sheet that directly forms.
The present invention also provides a kind of production method of Ceramic Tiles, comprising: directly be laid in liquid colorant on the conveyer belt; Liquid colorant on the conveyer belt is carried out drying; Make the colorant sheet; On the colorant sheet, lay powder; Colorant sheet and powder are pressed into adobe; The calcining of drying back is carried out in the adobe that is pressed into, formed Ceramic Tiles.The described mode that liquid colorant directly is laid on the driving-belt can be continuous cloth or is interrupted cloth.The production method of aforesaid Ceramic Tiles carries out can further include after the drying to the liquid colorant on the conveyer belt: with dried colorant cutting.
The present invention also provides the production method of another kind of Ceramic Tiles, it is characterized in that comprising: liquid colorant is laid on the conveyer belt; Liquid colorant on the conveyer belt is carried out drying; Make the colorant sheet; Powder piece after colorant sheet and the precompressed is pressed into adobe; The calcining of drying back is carried out in the adobe that is pressed into, formed Ceramic Tiles.The described mode that liquid colorant directly is laid on the driving-belt can be continuous cloth or is interrupted cloth.The production method of aforesaid Ceramic Tiles carries out can further include after the drying to the liquid colorant on the conveyer belt: with dried colorant cutting.
The present invention also provides a kind of Ceramic Tiles liquid pigment distribution device, and this liquid pigment distribution device is below traditional liquid pigment distribution device discharging opening a baffle plate to be set, so that colorant flows down from this baffle plate.Described baffle plate can be flat board or arch sheet.Described baffle plate is fixed in or is movably connected on liquid pigment distribution device discharging opening below, and as horizontal hunting or vibration or rotation, and baffle plate can horizontal positioned or have certain angle of inclination.
The present invention also provides a kind of ceramic tile production line that comprises aforesaid liquid pigment distribution device, and described liquid pigment distribution device is before drier, and also order comprises powder distributing device, press, drier and calcining furnace after drier; The connection of each production equipment can be conveyer belt connection or a dead lift or other type of attachment commonly used.
The ceramic tile production line that the present invention also provides another kind to comprise aforesaid liquid pigment distribution device, described liquid pigment distribution device link to each other with drier and the order be positioned at press and drier and calcining furnace before; The powder distributing device link to each other with the powder preformer and the order be positioned at press and drier and calcining furnace before.The connection of each production equipment can be conveyer belt connection or a dead lift or other type of attachment commonly used.
The production method of liquid pigment distribution method of the present invention and Ceramic Tiles, the phenomenon that reduces in the production process of Ceramic Tiles or avoided occurring layering, crack in dry and the sintering process or produced bubble has improved Ceramic Tiles yield rate and quality.
Liquid pigment distribution device of the present invention and adopt the ceramic tile production line of this device can make the pattern of generation more even and continuous, the manner difference according to baffle plate in the pigment distribution device produces multiple pattern.
Description of drawings
Fig. 1 is the method for producing ceramic brick flow chart that existing liquid colorant is decorated;
Fig. 2 is the method for producing ceramic brick schematic diagram that existing liquid colorant is decorated;
Fig. 3 is existing liquid pigment distribution device one;
Fig. 4 is existing liquid pigment distribution device intermediate roll schematic diagram;
Fig. 5 is existing liquid pigment distribution device two;
Fig. 6 is embodiment 1 schematic diagram of pigment distribution method of the present invention;
Fig. 7 is embodiment 2 schematic diagrames of pigment distribution method of the present invention;
Fig. 8 is embodiment 3 schematic diagrames of pigment distribution method of the present invention;
Fig. 9 is embodiment 1 schematic diagram of the production method of Ceramic Tiles of the present invention;
Figure 10 is embodiment 2 schematic diagrames of the production method of Ceramic Tiles of the present invention;
Figure 11 is embodiment 3 schematic diagrames of the production method of Ceramic Tiles of the present invention;
Figure 12 is embodiment 1 schematic diagram of the production method of another Ceramic Tiles of the present invention;
Figure 13 is embodiment 2 schematic diagrames of the production method of another Ceramic Tiles of the present invention;
Figure 14 is embodiment 3 schematic diagrames of the production method of another Ceramic Tiles of the present invention;
Figure 15 is embodiment 1 schematic diagram of pigment distribution device of the present invention;
Figure 16 is embodiment 2 schematic diagrames of pigment distribution device of the present invention;
Figure 17 is the embodiment schematic diagram of the production line of Ceramic Tiles of the present invention;
Figure 18 is the embodiment schematic diagram of the production line of another Ceramic Tiles of the present invention.
The specific embodiment
It below is the specific embodiment of Ceramic Tiles liquid pigment distribution method.
Embodiment 1:
As shown in Figure 6, liquid pigment distribution device 21 with liquid colorant in a continuous manner cloth to driving-belt; Form strip 23 of the same colour; Colorant band 23 is dried to water content 1%-5% through a drier 22; With a blade 25 dried colorant band 23 cuttings are formed colorant sheet 26.Wherein used liquid pigment distribution device can be for one or more.
Embodiment 2:
As shown in Figure 7, liquid pigment distribution device 21 with liquid colorant with the mode cloth that is interrupted to driving-belt; Form the colorant piece; The colorant piece is dried to water content 1%-5% through a drier 22; Form colorant sheet 26.Wherein used liquid pigment distribution device can be for one or more.
Embodiment 3:
As shown in Figure 8, liquid pigment distribution device 21 (can for one or more) with liquid colorant with the mode cloth that is interrupted to driving-belt; Form and be interrupted colorant band 231; Be interrupted colorant band 231 and be dried to water content 1%-5% through a drier 22; With a blade 25 dried interruption colorant band 231 is cut into colorant sheet 26;
It below is the specific embodiment of the production method of Ceramic Tiles.
Embodiment 1:
As shown in Figure 9, liquid pigment distribution device 21 (can for one or more) with liquid colorant in a continuous manner cloth to driving-belt; Form strip 23 of the same colour; Colorant band 23 is dried to water content 1%-5% through a drier 22; With a blade 25 dried colorant band 23 cuttings are formed colorant sheet 26; With powder distributing device 27 cloth powder 28 on colorant sheet 26; The colorant sheet 26 that is furnished with powder 28 is sent into a press 29 be pressed into ceramic adobe; Calcining in the calcining furnace 30 will be sent into after ceramic adobe drying device 221 dryings that suppress; Make Ceramic Tiles at last.
Embodiment 2:
As shown in figure 10, liquid pigment distribution device 21 (can for one or more) with liquid colorant with the mode cloth that is interrupted to driving-belt; Be dried to water content 1%-5% through a drier 22 and form colorant sheet 26; On colorant sheet 26, use powder distributing device 27 cloth powders 28; The colorant sheet 26 that is furnished with powder 28 is sent into press 29 be pressed into ceramic adobe; Calcining in the calcining furnace 30 will be sent into after ceramic adobe drying device 221 dryings that suppress.
Embodiment 3:
As shown in figure 11, liquid pigment distribution device 21 (can for one or more) with liquid colorant with the mode cloth that is interrupted to driving-belt; Form and be interrupted colorant band 231; Be interrupted colorant band 231 and be dried to water content 1%-5% through a drier 22; With a blade 25 dried interruption colorant band 231 is cut into colorant sheet 26; With powder distributing device 27 cloth powder 28 on colorant sheet 26; The colorant sheet 26 that is furnished with powder 28 is sent into a press 29 be pressed into ceramic adobe; Calcining in the calcining furnace 30 will be sent into after ceramic adobe drying device 221 dryings that suppress; Make Ceramic Tiles at last.
It below is the specific embodiment of the production method of another Ceramic Tiles.
Embodiment 1:
As shown in figure 12, liquid pigment distribution device 21 (can for one or more) with liquid colorant in a continuous manner cloth to driving-belt; Form strip 23 of the same colour; Colorant band 23 is dried to water content 1%-5% through a drier 22; With a blade 25 dried colorant band 23 cuttings are formed colorant sheet 26; Powder is pressed into powder piece 24 in advance with preformer, powder piece 24 and colorant sheet 26 is sent into a press 29 be pressed into ceramic adobe; Calcining in the calcining furnace 30 will be sent into after ceramic adobe drying device 221 dryings that suppress; Make Ceramic Tiles at last.
Embodiment 2:
As shown in figure 13, liquid pigment distribution device 21 (can for one or more) with liquid colorant with the mode cloth that is interrupted to driving-belt; Form colorant sheet 26; Colorant sheet 26 is dried to water content 1%-5% through a drier 22; Powder is pressed into powder piece 24 in advance with prepressing device, powder piece 24 and dried colorant sheet 26 is sent into a press 29 be pressed into ceramic adobe; Calcining in the calcining furnace 30 will be sent into after ceramic adobe drying device 221 dryings that suppress.
Embodiment 3:
As shown in figure 14, liquid pigment distribution device 21 (can for one or more) with liquid colorant with the mode cloth that is interrupted to driving-belt; Form and be interrupted colorant band 231; Be interrupted colorant band 231 and be dried to water content 1%-5% through a drier 22; With a blade 25 dried interruption colorant band 231 is cut into colorant sheet 26; Powder is pressed into powder piece 24 in advance with prepressing device, powder piece 24 and colorant sheet 26 is sent into a press 29 be pressed into ceramic adobe; Calcining in the calcining furnace 30 will be sent into after ceramic adobe drying device 221 dryings that suppress; Make Ceramic Tiles at last.
It below is the specific embodiment of liquid pigment distribution device.
Embodiment 1:
As shown in figure 15, increase by a baffle plate 31 below traditional cylinder liquid pigment distribution device discharging opening, this baffle plate 31 can be a flat board or arc, has certain angle of inclination, and can be movable, as vibrations or horizontal hunting.
Embodiment 2:
As shown in figure 16, increase by a baffle plate 32 below traditional liquid pigment distribution device discharging opening, this baffle plate 32 can be a flat board or arc or arch bar, and this baffle plate can be movable, as vibrations or horizontal hunting or rotation.
Below be the specific embodiment of the production line of Ceramic Tiles:
As shown in figure 17, the production line of Ceramic Tiles comprises: liquid pigment distribution device 21, drier 22, powder distributing device 26, press 29, drier 221 and calcining furnace 30; The putting in order on production line of each equipment is liquid pigment distribution device 21, drier 22, powder distributing device 26, press 29, drier 221 and calcining furnace 30.Connected mode between each equipment is that conveyer belt connects, and also can connect with artificial or alternate manner.
Below be the specific embodiment of the production line of another kind of Ceramic Tiles:
As shown in figure 18, the production line of Ceramic Tiles comprises: liquid pigment distribution device 21, drier 22, powder distributing device 26, powder preformer 291, press 29, drier 221 and calcining furnace 30; The putting in order on production line of each equipment to: liquid pigment distribution device 21 and drier 22 be arranged in parallel with powder distributing device 26 and powder preformer 291, and before all being positioned at press 29 and drier 221 and calcining furnace 30.
It should be noted last that: above embodiment is the unrestricted technical scheme of the present invention in order to explanation only, although the present invention is had been described in detail, will be understood by those skilled in the art that: still can make amendment or be equal to replacement the present invention with reference to the foregoing description; And do not break away from any modification or partial replacement of the spirit and scope of the present invention, all should contain within the scope of the invention.
Claims (17)
1, a kind of Ceramic Tiles liquid pigment distribution method is characterized in that comprising: directly be laid in liquid colorant on the conveyer belt; Liquid colorant on the conveyer belt is carried out drying; Make the colorant sheet; On the colorant sheet, lay powder, colorant sheet and powder are pressed into adobe, perhaps the powder piece after colorant sheet and the precompressed is pressed into adobe.
2, method according to claim 1 is characterized in that the mode that described liquid colorant directly is laid on the driving-belt is a continuous cloth.
3, method according to claim 1 is characterized in that the mode that described liquid colorant directly is laid on the driving-belt is the interruption cloth.
4, according to claim 2 or 3 described methods, it is characterized in that the liquid colorant on the conveyer belt is being carried out further comprising after the drying: with dried colorant cutting.
5, a kind of production method of Ceramic Tiles is characterized in that comprising: liquid colorant is laid on the conveyer belt; Liquid colorant on the conveyer belt is carried out drying; Make the colorant sheet; On the colorant sheet, lay powder; Colorant sheet and powder are pressed into adobe; The calcining of drying back is carried out in the adobe that is pressed into, formed Ceramic Tiles.
6, method according to claim 5 is characterized in that the mode that described liquid colorant directly is laid on the driving-belt is a continuous cloth.
7, method according to claim 5 is characterized in that the mode that described liquid colorant directly is laid on the driving-belt is the interruption cloth.
8, according to claim 6 or 7 described methods, it is characterized in that the liquid colorant on the conveyer belt is being carried out further comprising after the drying: with dried colorant cutting.
9, a kind of production method of Ceramic Tiles is characterized in that comprising: liquid colorant is laid on the conveyer belt; Liquid colorant on the conveyer belt is carried out drying; Make the colorant sheet; Powder piece after colorant sheet and the precompressed is pressed into adobe; The calcining of drying back is carried out in the adobe that is pressed into, formed Ceramic Tiles.
10, the mode that method according to claim 9, wherein said liquid colorant directly are laid on the driving-belt is a continuous cloth.
11, the mode that method according to claim 9, wherein said liquid colorant directly are laid on the driving-belt is the interruption cloth.
12, according to claim 10 or 11 described methods, it is characterized in that the liquid colorant on the conveyer belt is being carried out further comprising after the drying: with dried colorant cutting.
13, a kind of Ceramic Tiles liquid pigment distribution device comprises the liquid pigment distribution device, it is characterized in that, below liquid pigment distribution device discharging opening a baffle plate is set, so that colorant flows down by this baffle plate.
14, liquid pigment distribution device according to claim 13 is characterized in that described baffle plate is fixed in or is movably connected on liquid pigment distribution device discharging opening below.
15, liquid pigment distribution device according to claim 13 is characterized in that described baffle plate is flat board or arch sheet.
16, a kind of ceramic tile production line that comprises the described liquid pigment distribution device of claim 13, it is characterized in that described liquid pigment distribution device (21) before, also comprise powder distributing device (26), press (29), drier (221) and calcining furnace (30) afterwards in proper order at drier (22) at drier (22).
17, a kind of ceramic tile production line that comprises the described liquid pigment distribution device of claim 13 is characterized in that described liquid pigment distribution device (21) links to each other with drier (22) and it is preceding to be positioned at press (29) and drier (221) and calcining furnace (30) in proper order; Powder distributing device (26) link to each other with powder preformer (291) and order to be positioned at press (29) and drier (221) and calcining furnace (30) preceding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101697032A CN100572014C (en) | 2006-12-27 | 2006-12-27 | The production method of liquid pigment distribution method and apparatus and Ceramic Tiles and production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101697032A CN100572014C (en) | 2006-12-27 | 2006-12-27 | The production method of liquid pigment distribution method and apparatus and Ceramic Tiles and production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1994706A CN1994706A (en) | 2007-07-11 |
| CN100572014C true CN100572014C (en) | 2009-12-23 |
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| CNB2006101697032A Expired - Fee Related CN100572014C (en) | 2006-12-27 | 2006-12-27 | The production method of liquid pigment distribution method and apparatus and Ceramic Tiles and production line |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101214697B (en) * | 2007-12-29 | 2011-08-17 | 广东科达机电股份有限公司 | Crackle brick material distributing device |
| CN108858729A (en) * | 2018-06-22 | 2018-11-23 | 河源市东源鹰牌陶瓷有限公司 | Polished bricks powder preparation method, polished bricks preparation method and polished bricks production line |
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Owner name: GUANGDONG KEDA ELECTRICAL CO., LTD. Free format text: FORMER OWNER: KEDALINGHAI CERAMICS SCIENCE AND TECHNOLOGY CO., LTD., FOSHAN Effective date: 20080125 |
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Effective date of registration: 20080125 Address after: Guangdong Province, Foshan District, Shunde City Chencun Town, most industrial park, No. 1, West Ring Road, please. Postal code: 528313 Applicant after: Guangdong Keda Electromechanical Co., Ltd. Address before: Postcode of Chencun Town, Shunde District, Guangdong, Foshan Province, China: 528313 Applicant before: Keda Linghai Ceramic Tech Co., Ltd., Foshan City |
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Owner name: GUANGDONG KEDA CLEAN ENERGY CO., LTD. Free format text: FORMER NAME: GUANGDONG KEDA ELECTROMECHANICAL CO., LTD. |
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Address after: 528313 Guangdong City, Shunde province Chencun Town, industrial park, long Ring Road West Town, No. 1 Patentee after: KEDA CLEAN ENERGY CO., LTD. Address before: 528313, No. 1 West Road, Chencun Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee before: Guangdong Keda Electromechanical Co., Ltd. |
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