CN206306215U - A kind of degerming environment-friendly wood ecological board of clear aldehyde - Google Patents
A kind of degerming environment-friendly wood ecological board of clear aldehyde Download PDFInfo
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- CN206306215U CN206306215U CN201620934967.1U CN201620934967U CN206306215U CN 206306215 U CN206306215 U CN 206306215U CN 201620934967 U CN201620934967 U CN 201620934967U CN 206306215 U CN206306215 U CN 206306215U
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Abstract
The utility model provides a kind of clear degerming environment-friendly wood ecological board of aldehyde, including plate core, middle plate, board using poplar board, glue and the degerming decorative film adhesive of clear aldehyde, and the upper and lower surface of the plate core is respectively coated glue, the plate in being covered with, and one pressing composition slab；Glue is respectively coated in the upper and lower surface of slab, then is covered with board using poplar board and is integrally formed through cold-hot pressure, be made substrate；The degerming decorative film adhesive of clear aldehyde and substrate are integrally formed through hot pressing, are made finished product.The utility model is using low formaldehyde E0 grades environmentally friendly substrate, and solid wood ecological plate formaldehyde is obtained can reach below 0.3mg/l, economic and environment-friendly；Employ containing the dipping paper with degerming and decomposing formaldehyde functional component glue, can effectively remove the formaldehyde in air, effect is preferably and lasting, while there is very strong bacteria-eliminating efficacy, beneficial to the purification of health and room air.
Description
Technical field
The utility model belongs to sheet fabrication field, is related to a kind of melamine solid wood ecological plate, more particularly to a kind of clear
The degerming environment-friendly wood ecological board of aldehyde.
Background technology
With the development of social economy, people extremely focus on environmental protection concept to life quality requirements more and more higher, so uncommon
Prestige pursues the decorative building material of more environmental protection to improve quality of the life in fitment process；The melamine under this social demand
Amine ecological board is shown one's talent, because its is economic and environment-friendly, surface color is distinct, receives consumer greatly and likes, but traditional melamine
It is high to there is content of formaldehyde in ecological board, unitary function, only have the defects such as general decor function.
Utility model content
In order to solve above mentioned problem in background technology, it is ecological that the utility model provides a kind of degerming environment-friendly wood of clear aldehyde
Plate, effectively reduces drawbacks described above so that ecological board not only has decoration functions, can also effectively remove the formaldehyde in air,
Effect is preferably and lasting, while there is very strong bacteria-eliminating efficacy, beneficial to the purification of health and room air.
To achieve the above object, the utility model employs following technical scheme：
There is provided a kind of clear aldehyde degerming environment-friendly wood ecological board, including plate core, middle plate, board using poplar board, glue and clear aldehyde are removed
Bacterium decorative film adhesive, the upper and lower surface of the plate core is respectively coated glue, the plate in being covered with, and one pressing composition slab；
The upper and lower surface of slab is respectively coated glue, then is covered with board using poplar board and is integrally formed through cold-hot pressure, is made substrate；The clear aldehyde
Degerming decorative film adhesive and substrate are integrally formed through hot pressing, are made finished product.
Wherein：The plate core is China fir or Malacca plate core；The middle plate is plate in plate in Eucalyptus or poplar.The glue
It is environment-friendly type E0 urea glue；The degerming decorative film adhesive of clear aldehyde is that dipping has degerming and decomposing formaldehyde functional component glue leaching
Stain paper.
Based on the degerming environment-friendly wood ecological board of a kind of clear aldehyde that the utility model is provided, a kind of clear aldehyde is also provided except collarium
The production technology of guarantor's type solid wood ecological plate, comprises the following steps：
Plate is selected in step (1)：Surface is picked out without the preferable of the defect such as cavity of ftractureing, come off, pollution, overlap, rotten
Plate in Eucalyptus；
Plate heat is dried in step (2)：Hot baking treatment is carried out to plate in the Eucalyptus of select, its moisture content≤14% is controlled；
Plate splicing in step (3)：Middle plate is spliced into the middle plate of required size by splicing machine, size needed for it is length
2470~2500mm, 1250~1300mm wide；
Step (4) plate core is selected：Pick out flatness good, surface zero defect preferably plate core；
Step (5) plate core heat is dried：Plate core to select carries out hot baking treatment, controls its moisture content≤10%；
Step (6) plate core sanding：Plate core to select carries out sanding surface treatment, it is ensured that plate core flatness；
Step (7) allocates glue：Certain proportion flour is added to be allocated in environment-friendly type E0 grades of urea glue, flour ratio is
25%~35%；
Step (8) plate core gluing：To mix up glue by the uniform cloth of glue spreader in the good plate core of sanding；
Step (9) infrared ray arranges plate assembly：The middle plate that will have spliced is emitted in the plate core after gluing successively, and every plate exists
All must neatly be discharged according to infrared wire tag when putting；
Step (10) is colded pressing：Middle plate and plate core after by assembly carry out cold pressing treatment, cold pressing 60~90 minutes, Stress control
In 10~14mpa, the slab semi-finished product of just one-step forming are obtained；
Step (11) cuts core：After colding pressing and the slab semi-finished product of tow sides existing defects carry out repair operation；
Step (12) hot pressing：By hot pressing to accelerate the solidification of glue-line, and the control of moisture content, hot pressing temperature are carried out to it
It it is 120~123 degrees Celsius, time control was vented for+8 minutes in 9 minutes pressure, and pressure is 10~12mpa, the plate moisture content for pressing
Control is below 14%；
Step (13) scrapes greasy：Defect present in slab semi-finished product positive and negative is carried out into flatness treatment；
Step (14) health：Greasy plate every will be scraped separated with batten and put, be placed in natural environment and be aerated health,
Time is 4~5 days or so；
Step (15) sanding：Greasy slab semi-finished product will be scraped to be carried out sanding, sands flat, it is ensured that its flatness and finish；
Step (16) half is examined：Slab semi-finished product are tested, it is such as unqualified, need to repair or sanding again；
Step (17) is secondary to scrape greasy：The defect that the complete slab semi-finished product positive and negative of sanding is present is carried out into flatness again thin
Cause is processed；
Step (18) secondary sanding：Slab semi-finished product are carried out flatness sanding, to reach required quality flatness requirement；
Step (19) cloth sticker face：The slab semi-finished product of secondary sanding are carried out by uniform cloth glue by cloth glue machine, then by poplar
Veneer it is neat be attached to slab two sides, obtain substrate；
Step (20) substrate is colded pressing：Substrate after veneer is colded pressing, is colded pressing 40~50 minutes, pressure 12~
14mpa；
Step (21) substrate cut edge：The unnecessary poplar great Pi of substrate surrounding is cut off with knife, while exist to surface great Pi
Defect is repaired；
Step (22) substrate hot pressing：Accelerate the solidification of glue-line by heat, and the control of moisture content is carried out to substrate, because
Mat moisture content stabilization, and by fluting, further moisture content can be stablized below 14% after hot pressing, hot pressing temperature 118~
120 degrees Celsius, 6 minutes+evacuation time of hot pressing time 1 minute, 10~12mpa of pressure；
Step (23) substrate scrapes greasy：Defect present in substrate positive and negative is carried out into flatness treatment；
The fixed thickness sanding of step (24) substrate：Greasy substrate will have been scraped carries out fixed thick sanding, to reach required quality flatness
And the substrate of thickness；
Step (25) base plate trimming：According to standard requirement, the treatment of saw side, 2440mm long, width 1220mm are carried out to substrate；
Step (26) substrate is checked：The substrate good to saw side is tested and is selected；
Step (27) substrate is repaired：Substrate to existing defects is repaired；
Step (28) substrate overlays decorative film adhesive：Hot pressing laminating is carried out to substrate and the degerming decorative film adhesive of clear aldehyde, is had
Body is comprised the following steps：
1. appearance test is carried out to the degerming decorative film adhesive of clear aldehyde；
2. physicochemical property censorship is carried out to the degerming decorative film adhesive of clear aldehyde, testing result reaches requirement can be produced,
Specific standards are：Quantitative >=80g/m2, ash content >=35%, impregnation resin content 120%~150%, volatile matter 6.0%~9.0% is pre- solid
Change degree 20%~60%, formaldehyde reaches A grades of standard.
3. in hot press under normal circumstances, time, pressure, the temperature of hot press are debugged until each parameter reaches technological requirement
Shi Fangke is operated, wherein 118~125 degrees Celsius of temperature, 9~11mpa of pressure, 6.5~8 minutes time.
Step (29) product inspection and packaging and warehousing：The clear aldehyde degerming environment-friendly wood ecological board good to hot pressing is examined
Test, pack；Wherein moisture content must be controlled within 14%.
Preferably middle plate described in step (30) is surface without the defect such as cavity of ftractureing, come off, pollution, overlap, rotten；
Step (31) the preferably plate core is that flatness is good, and the flawless finger in surface connects or flushes plate core.
Preferably, the middle plate is plate in Eucalyptus, the plate core is China fir or Malacca plate core, and the glue is environmental protection
Type E0 urea glue, the clear degerming decorative film adhesive of aldehyde is that dipping has degerming and decomposing formaldehyde functional component glue dipping paper.
Compared with existing melamine ecological plate production technology, the utility model is using directly by melamine impregnated paper pressure
China fir substrate surface is attached to, process is simple is reasonable, while using environment-friendly type E0 grades of urea glue, finished product content of formaldehyde is greatly reduced,
Employ containing the dipping paper with degerming and decomposing formaldehyde functional component glue, can effectively remove the formaldehyde in air,
Effect is preferably and lasting, while there is very strong bacteria-eliminating efficacy, beneficial to the purification of health and room air；So that ecological board
Decoration functions are not only provided with, also with effect that clear aldehyde is degerming.
The utility model has the advantage that：1st, using low formaldehyde E0 grades environmentally friendly substrate, solid wood ecological plate formaldehyde is obtained can be reached
It is economic and environment-friendly to below 0.3mg/l；2nd, employ containing the dipping paper with degerming and decomposing formaldehyde functional component glue,
Can effectively remove the formaldehyde in air, effect preferably and persistently, while have very strong bacteria-eliminating efficacy, beneficial to health and
The purification of room air；3rd, the degerming environment-friendly wood ecological board of clear aldehyde disclosure satisfy that the requirement that round-the-clock full area uses, and
It is excellent with stronger waterproof, mould proof, fire-retardant, favorable moth-proof, anti-pollution etc. than the general more environmentally friendly health of melamine ecological plate
Point.
Brief description of the drawings
Fig. 1 is the structure chart of the degerming environment-friendly wood ecological board of clear aldehyde of the present utility model；
Fig. 2 is the production technological process of the degerming environment-friendly wood ecological board of clear aldehyde；
Accompanying drawing is marked：The degerming decorative film adhesive 5 of plate core 1, middle plate 2, board using poplar board 3, glue 4, clear aldehyde.
Specific embodiment
Specific embodiment of the present utility model is made a detailed explanation below in conjunction with the accompanying drawings.
As shown in Fig. 1~2, the utility model provides a kind of specific embodiment of the clear degerming environment-friendly wood ecological board of aldehyde,
The clear degerming environment-friendly wood ecological board of aldehyde, including：Plate core 1, middle plate 2, board using poplar board 3, glue 4 and the degerming decoration glued membrane of clear aldehyde
Paper 5, the upper and lower surface of the plate core 1 is respectively coated glue 4, plate 2 in being covered with, and one pressing composition slab；In slab
Upper and lower surface is respectively coated glue 4, then is covered with board using poplar board 3 and is integrally formed through cold-hot pressure, is made substrate；The clear aldehyde is degerming
Decorative film adhesive 5 and substrate are integrally formed through hot pressing, are made finished product.
The present embodiment also provides a kind of production technology of the degerming environment-friendly wood ecological board of clear aldehyde, including following step simultaneously
Suddenly：
(1) plate 2 is selected in：Pick out preferable Eucalyptus of the surface without the defect such as cavity of ftractureing, come off, pollution, overlap, rotten
Middle plate；
(2) heat of plate 2 is dried in：Hot baking treatment is carried out to plate 2 in the Eucalyptus of select, its moisture content≤14% is controlled；
(3) plate 2 splices in：Middle plate 2 is spliced into the middle plate of required size by splicing machine, size needed for it is length
2470~2500mm, 1250~1300mm wide；
(4) plate core 1 is selected：Pick out flatness good, surface zero defect preferably plate core；
(5) heat of plate core 1 is dried：Plate core 1 to select carries out hot baking treatment, controls its moisture content≤10%；
(6) sanding of plate core 1：Plate core 1 to select carries out sanding surface treatment, it is ensured that plate core flatness；
(7) glue 4 is allocated：Certain proportion flour is added to be allocated in environment-friendly type E0 grades of urea glue, flour ratio is
25%~35%；
(8) gluing of plate core 1：To mix up glue 4 by the uniform cloth of glue spreader in the good plate core 1 of sanding；
(9) infrared ray row plate assembly：In the plate core 1 that the middle plate 2 that will have spliced is emitted on after gluing successively, every plate is in pendulum
All must neatly be discharged according to infrared wire tag when putting；
(10) cold pressing：Middle plate 2 and plate core 1 after by assembly carry out cold pressing treatment, cold pressing 60~90 minutes, and Stress control exists
10~14mpa, obtains the slab semi-finished product of just one-step forming；
(11) core is cut：After colding pressing and the slab semi-finished product of tow sides existing defects carry out repair operation；
(12) hot pressing：By hot pressing to accelerate the solidification of glue-line, and the control of moisture content is carried out to it, hot pressing temperature is
120~123 degrees Celsius, time control was vented for+8 minutes in 9 minutes pressure, and pressure is 10~12mpa, the plate moisture content control for pressing
System is below 14%；
(13) scrape greasy：Defect present in slab semi-finished product positive and negative is carried out into flatness treatment；
(41) health：Greasy plate every will be scraped separated with batten and put, be placed in natural environment and be aerated health, time
It is 4~5 days or so；
(15) sanding：Greasy slab semi-finished product will be scraped to be carried out sanding, sands flat, it is ensured that its flatness and finish；
(16) half examine：Slab semi-finished product are tested, it is such as unqualified, need to repair or sanding again；
(17) it is secondary to scrape greasy：The defect that the complete slab semi-finished product positive and negative of sanding is present is carried out into the careful place of flatness again
Reason；
(18) secondary sanding：Slab semi-finished product are carried out flatness sanding, to reach required quality flatness requirement；
(19) cloth sticker face：The slab semi-finished product of secondary sanding are carried out by uniform cloth glue by cloth glue machine, then by poplar list
Plate 3 it is neat be attached to slab two sides, obtain substrate；
(20) substrate is colded pressing：Substrate after veneer is colded pressing, is colded pressing 40~50 minutes, 12~14mpa of pressure；
(21) substrate cut edge：The unnecessary poplar great Pi of substrate surrounding is cut off with knife, while the defect existed to surface great Pi
Repaired；
(22) substrate hot pressing：Accelerate the solidification of glue-line by heat, and the control of moisture content is carried out to substrate, because slab
Moisture content stabilization, and by fluting, further moisture content can be stablized below 14% after hot pressing, and hot pressing temperature 118~120 is taken the photograph
Family name's degree, 6 minutes+evacuation time of hot pressing time 1 minute, 10~12mpa of pressure；
(23) substrate is scraped greasy：Defect present in substrate positive and negative is carried out into flatness treatment；
(24) substrate fixed thickness sanding：Greasy substrate will have been scraped carries out fixed thick sanding, to reach required quality flatness and thickness
The substrate of degree；
(25) base plate trimming：According to standard requirement, the treatment of saw side, 2440mm long, width 1220mm are carried out to substrate；
(26) substrate inspection：The substrate good to saw side is tested and is selected；
(27) substrate repairing：Substrate to existing defects is repaired；
(28) substrate overlays decorative film adhesive：Hot pressing laminating is carried out to substrate and the degerming decorative film adhesive 5 of clear aldehyde, specific bag
Include following steps：
1. appearance test is carried out to the degerming decorative film adhesive of clear aldehyde；
2. physicochemical property censorship is carried out to the degerming decorative film adhesive of clear aldehyde, testing result reaches requirement can be produced,
Specific standards are：Quantitative >=80g/m2, ash content >=35%, impregnation resin content 120%~150%, volatile matter 6.0%~9.0% is pre- solid
Change degree 20%~60%, formaldehyde reaches A grades of standard.
3. in hot press under normal circumstances, time, pressure, the temperature of hot press are debugged until each parameter reaches technological requirement
Shi Fangke is operated, wherein 118~125 degrees Celsius of temperature, 9~11mpa of pressure, 6.5~8 minutes time.
(29) product inspection and packaging and warehousing：The clear aldehyde degerming environment-friendly wood ecological board good to hot pressing is tested, beaten
Bag；Wherein moisture content must be controlled within 14%.
(30) the preferably middle plate is surface without the defect such as cavity of ftractureing, come off, pollution, overlap, rotten；
(31) the preferably plate core is that flatness is good, and the flawless finger in surface connects or flushes plate core.
Wherein：The middle plate 2 is plate in Eucalyptus, and the plate core 1 is China fir or Malacca plate core, and the glue 4 is described
Glue is environment-friendly type E0 grades of urea glue, and the clear degerming decorative film adhesive 5 of aldehyde has degerming and decomposing formaldehyde functional component for dipping
The dipping paper of glue.
Compared with existing melamine ecological plate production technology, the utility model is using directly by melamine impregnated paper pressure
China fir substrate surface is attached to, process is simple is reasonable, while using environment-friendly type E0 grades of urea glue, finished product content of formaldehyde is greatly reduced,
Employ containing the dipping paper with degerming and decomposing formaldehyde functional component glue, can effectively remove the formaldehyde in air,
Effect is preferably and lasting, while there is very strong bacteria-eliminating efficacy, beneficial to the purification of health and room air；So that ecological board
Decoration functions are not only provided with, also with effect that clear aldehyde is degerming；
The utility model has the advantage that：1st, using low formaldehyde E0 grades environmentally friendly substrate, solid wood ecological plate formaldehyde is obtained can be reached
It is economic and environment-friendly to below 0.3mg/l；2nd, employ containing the dipping paper with degerming and decomposing formaldehyde functional component glue,
Can effectively remove the formaldehyde in air, effect preferably and persistently, while have very strong bacteria-eliminating efficacy, beneficial to health and
The purification of room air；3rd, the degerming environment-friendly wood ecological board of clear aldehyde disclosure satisfy that the requirement that round-the-clock full area uses, and
It is excellent with stronger waterproof, mould proof, fire-retardant, favorable moth-proof, anti-pollution etc. than the general more environmentally friendly health of melamine ecological plate
Point.
General principle of the present utility model and principal character and advantage of the present utility model has been shown and described above.One's own profession
The technical staff of industry it should be appreciated that the utility model is not restricted to the described embodiments, described in above-described embodiment and specification
Simply illustrate principle of the present utility model, on the premise of the utility model spirit and scope are not departed from, the utility model is also
Various changes and modifications are had, these changes and improvements are both fallen within the range of claimed the utility model.The utility model
Claimed scope is by appending claims and its equivalent thereof.
Claims (5)
1. the degerming environment-friendly wood ecological board of a kind of clear aldehyde, it is characterised in that：Including plate core (1), middle plate (2), board using poplar board
(3), glue (4) and the degerming decorative film adhesive of clear aldehyde (5), the upper and lower surface of the plate core (1) are respectively coated glue (4), are covering
Plate (2) in upper, and one pressing composition slab；Glue (4) is respectively coated in the upper and lower surface of slab, then is covered with board using poplar board
(3) and through cold-hot pressure it is integrally formed, is made substrate；The degerming decorative film adhesive of clear aldehyde (5) and substrate are integrally formed through hot pressing,
The degerming environment-friendly wood ecology board finished product of clear aldehyde needed for obtaining.
2. a kind of clear degerming environment-friendly wood ecological board of aldehyde according to claim 1, it is characterised in that：The middle plate (2)
It is plate in plate in Eucalyptus or poplar.
3. a kind of clear degerming environment-friendly wood ecological board of aldehyde according to claim 1, it is characterised in that：The plate core (1)
China fir or Malacca plate core are connect to refer to.
4. a kind of clear degerming environment-friendly wood ecological board of aldehyde according to claim 1, it is characterised in that：The glue (4)
Using environment-friendly type E0 grades of urea glue.
5. a kind of clear degerming environment-friendly wood ecological board of aldehyde according to claim 1, it is characterised in that：The clear aldehyde is degerming
Decorative film adhesive (5) is that dipping has degerming and decomposing formaldehyde functional component glue dipping paper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620934967.1U CN206306215U (en) | 2016-08-23 | 2016-08-23 | A kind of degerming environment-friendly wood ecological board of clear aldehyde |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620934967.1U CN206306215U (en) | 2016-08-23 | 2016-08-23 | A kind of degerming environment-friendly wood ecological board of clear aldehyde |
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| Publication Number | Publication Date |
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| CN206306215U true CN206306215U (en) | 2017-07-07 |
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ID=59241828
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| CN201620934967.1U Active CN206306215U (en) | 2016-08-23 | 2016-08-23 | A kind of degerming environment-friendly wood ecological board of clear aldehyde |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106142238A (en) * | 2016-08-23 | 2016-11-23 | 浙江升华云峰新材股份有限公司 | A kind of clear aldehyde degerming environment-friendly wood ecological board and production technology thereof |
| CN109623968A (en) * | 2018-12-29 | 2019-04-16 | 江苏嘉瑞木业有限公司 | A kind of manufacturing method of environmental protection type veneer board |
| CN110919787A (en) * | 2019-12-26 | 2020-03-27 | 湖州六和源木业有限公司 | Melamine impregnated paper veneered blockboard and manufacturing process thereof |
-
2016
- 2016-08-23 CN CN201620934967.1U patent/CN206306215U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106142238A (en) * | 2016-08-23 | 2016-11-23 | 浙江升华云峰新材股份有限公司 | A kind of clear aldehyde degerming environment-friendly wood ecological board and production technology thereof |
| CN109623968A (en) * | 2018-12-29 | 2019-04-16 | 江苏嘉瑞木业有限公司 | A kind of manufacturing method of environmental protection type veneer board |
| CN110919787A (en) * | 2019-12-26 | 2020-03-27 | 湖州六和源木业有限公司 | Melamine impregnated paper veneered blockboard and manufacturing process thereof |
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