CN103692534A - Gluing method for sliced bamboo man-made bamboo tea set - Google Patents
Gluing method for sliced bamboo man-made bamboo tea set Download PDFInfo
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- CN103692534A CN103692534A CN201310726123.9A CN201310726123A CN103692534A CN 103692534 A CN103692534 A CN 103692534A CN 201310726123 A CN201310726123 A CN 201310726123A CN 103692534 A CN103692534 A CN 103692534A
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Abstract
The invention relates to a gluing method for a sliced bamboo man-made bamboo tea set. The gluing method comprises the following steps: (1) selecting at least six layers of sliced bamboo to be glued; (2) pretreating the sliced bamboo: a, storing the sliced bamboo; b, cutting the sliced bamboo; (3) gluing: a, gumming: uniformly gunning the surface of the sliced bamboo; b, assembling: gluing the sliced bamboo in accordance with a symmetry principle; c, compressing: compressing by adopting a hot-press approach; d, after-treatment: after hot press, checking the gluing quality of the sliced bamboo immediately. According to the gluing method, the situation that the application of the sliced bamboo is limited to veneer overlaying is changed, and attractive bamboo tea sets of various specifications are produced by adopting specific assembling and hot pressing processes via a surface adhesive gluing technology, thereby solving the problems of processing of bamboo tea sets according to the size of original bamboo, non-uniform sizes of products and difficulty in matching with ceramic and glass tea sets, meeting various market demands, and achieving a wide market prospect.
Description
Technical field
The present invention relates to a kind of sliced bamboo artificial model bamboo skill tea set gummed processing method.
Background technology
Sliced bamboo surface lining claims again bamboo thin slice, or bamboo skin, or meagre bamboo, or bamboo slicing pieces, take high-quality bamboo as raw material, adopt environment-friendly adhesive group to be pressed into bamboo side, and use unique bamboo wood softening technology to soften processing to bamboo wood, the thickness that bamboo side after softening forms through advanced planing equipment and processes is again only the Bao Zhupi of (0.25mm ~ 1.5mm), there is density high, good toughness, indeformable, not dry and cracked, wear-resisting, corrosion-resistant and durable feature, it is a kind of novel environmental protection face decoration material, being widely used in furniture produces and interior decoration.
Bamboo skin, bamboo slicing surface lining not only have the natural bamboo line of bamboo, graceful simple texture, and product quality can compare favourably with the thin skin of other rare tree completely.Bamboo slicing surface lining can be widely used in the veneer of all kinds of dalles, as furniture, cabinet, ceiling, wallboard etc.In existing product, bamboo tea set can only be according to the size processing of former bamboo, and the product of producing is not of uniform size, is difficult to support the use with pottery, tea glass.
Summary of the invention
The problem that the present invention is directed to above-mentioned prior art existence is made improvement, be that technical problem to be solved by this invention is to provide a kind of sliced bamboo artificial model bamboo skill tea set gummed processing method, can produce according to the specification of different potteries, tea glass, cost performance is high, has wide market prospects.
In order to solve the problems of the technologies described above, technical scheme of the present invention is: a kind of sliced bamboo artificial model bamboo skill tea set gummed processing method, it is characterized in that, and carry out according to the following steps: (1) selects at least 6 layers of sliced bamboo to be glued together; (2) pretreatment of sliced bamboo: a, sliced bamboo are preserved: sliced bamboo divides a pile stacking natural drying by slicing order, and indicate the number of plies, size and the thickness of sliced bamboo; Cutting of b, sliced bamboo cuts: according to tea set part dimension and bamboo line require by sliced bamboo rule, shearing or sawing, remove defect part, be cut into the specification of requirement; (3) to pretreated sliced bamboo, adopt wet combining technique to carry out sticker: a, gluing: with the four rollers glue spreader with Extruded roller, uniform gluing to be carried out in sliced bamboo surface, glue spreader is the rubber rollers of with groove not, when sliced bamboo thickness is less than or equal to 0.4 mm, the glue-spread of adhesive is 110 ~ 120g/m
2, when sliced bamboo thickness is greater than 0.4 mm, the glue-spread of adhesive is 120-150g/m
2, the sliced bamboo after gluing is displayed 30 minutes; B, assembly: during sliced bamboo sticker, observe symmetry principle; C, glue laminated: sliced bamboo tea set is adopted to pressure sintering; D, post-processed: after hot pressing, check immediately sliced bamboo sticker quality, oxalic acid solution with 2% ~ 3% or wipes of alcohol are except the variable color of sliced bamboo surface because of tannin and iron ion action generation, and remove sliced bamboo surface and oil contaminant with alcohol or ether, after the release of sliced bamboo sticker, carry out more than thermal reactor puts 24h, then use the abrasive band of 180 ~ No. 240 to carry out deburring sanding to sliced bamboo.
Further, the sliced bamboo described in step (1) adopts following technique to make: a, bamboo piece processed: by some congruent set well-thought-out plan pieces that pressurize after pretreated true qualities or the applying glue of charing bamboo chip; B, bamboo side processed: by integrated bamboo piece pressure impregnating, dry tack free after dryer sizing, pressurization lamination well-thought-out plan side; C, slicing: by the blade of slicing cutter and bamboo wood bamboo line angular separation, be 0 ~ 45 ° bamboo side is carried out to slicing, after being dried, obtain sliced bamboo.
Further, in step (1), the thickness of outermost layer sliced bamboo and innermost layer sliced bamboo is less than the thickness of internal layer sliced bamboo, in the sliced bamboo of intermediate layer, ecto-entad has two-layer sliced bamboo should choose respectively surf green ground floor and the second layer, and the bamboo strip of this two-layer sliced bamboo is arranged towards outermost layer direction.
Further, in step (2), the apotheca of sliced bamboo is shady and cool dry, temperature is below 5 ℃, relative humidity is 60%, makes sliced bamboo moisture content lower than 12%, will avoid direct sunlight to cause sliced bamboo variable color in the apotheca of sliced bamboo, seal sliced bamboo with polyvinyl chloride film winter, put into freezer keeping by sliced bamboo summer, and thickness is that the sliced bamboo below 0.5 mm does not need to be dried, and moisture content remains on below 12%.
Further, sliced bamboo is processed in a pile in step (2), and sliced bamboo is cut while cutting, and first band is cut and cut, then rift grain cuts and cut, and the sliced bamboo edge of cutting after cutting keeps straight.
Further, the adhesive proportioning that in step (3), gluing adopts is the polyvinyl acetate milky white adhesive of 7 parts and the urea-formaldehyde resin adhesive of 3 parts, and add the filler of curing agent and 10% ~ 25%, sliced bamboo double spread in intermediate layer during gluing, top layer sliced bamboo single spreading.
Further, described adhesive also can add the pigment that hides sliced bamboo color.
Further, the symmetry principle in step (3) is that the thickness of outermost layer and innermost layer all should be consistent with moisture content, and outermost layer bamboo line direction is longitudinally, and innermost layer bamboo line direction be horizontal, and each layer of sliced bamboo sticker bamboo line direction be arranged crosswise in length and breadth.
Further, during the middle hot pressing of step (3), adopt external pressurized in cylinder high accuracy multidaylight press, mould answers polishing to electroplate, and each layer of sliced bamboo should align in press, during pressurization, pressure rise is unsuitable too fast, from boosting to closure, must not surpass 2 minutes, hot pressing temperature is 130 ~ 140 ℃, and unit pressure is 0.8 ~ 1.0MPa, hot pressing time is 7 ~ 8 minutes summers, 10 ~ 12 minutes winters.
Compared with prior art, the present invention has following beneficial effect: the present invention has changed the purposes that bamboo sliced bamboo is limited to surface lining, having solved bamboo tea set can only be according to the size processing of former bamboo, and the product of producing is not of uniform size, is difficult to and ceramic, the matching used problem of tea glass; Sliced bamboo is glued together with adhesive, adopt specific assembly and heat pressing process to produce all size and bamboo skill tea set attractive in appearance, meet the various demands in market, there are wide market prospects.
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
Accompanying drawing explanation
Fig. 1 is the organigram of the embodiment of the present invention.
In figure: A-outermost layer, B-innermost layer, C-intermediate layer.
The specific embodiment
Embodiment mono-: as shown in Figure 1, a kind of sliced bamboo artificial model bamboo skill tea set gummed processing method, carries out: (1) selects 6 layers of sliced bamboo to be glued together according to the following steps; (2) pretreatment of sliced bamboo: a, sliced bamboo are preserved: sliced bamboo is ornamental by force, thickness is little, cracky, therefore must preserve properly, in order to risk the pattern of symmetrical equilibrium, sliced bamboo need divide a pile stacking natural drying by slicing order, and indicates the number of plies, size and the thickness of sliced bamboo; Cutting of b, sliced bamboo cuts: according to tea set part dimension and bamboo line require by sliced bamboo rule, shearing or sawing, remove the defect parts such as end check and variable color, be cut into the specification of requirement; (3) to pretreated sliced bamboo, adopt wet combining technique to carry out sticker: a, gluing: with the four rollers glue spreader with Extruded roller, uniform gluing to be carried out in sliced bamboo surface, glue spreader is the rubber rollers of with groove not, when sliced bamboo thickness is less than or equal to 0.4 mm, the glue-spread of adhesive is 110 ~ 120g/m
2, when sliced bamboo thickness is greater than 0.4 mm, the glue-spread of adhesive is 120-150g/m
2, for preventing seep through, the sliced bamboo after gluing should be displayed 30 minutes; B, assembly: during sliced bamboo sticker, should observe symmetry principle; C, glue laminated: sliced bamboo tea set is adopted to pressure sintering; D, post-processed: after hot pressing, should check immediately sliced bamboo sticker quality, and wipe sliced bamboo surface because of the variable color of tannin and iron ion action generation with 2% ~ 3% oxalic acid solution, or remove sliced bamboo surface and oil contaminant with alcohol ether etc., after the release of sliced bamboo sticker, should carry out more than thermal reactor puts 24h, then using the abrasive band of 180 ~ No. 240 to carry out deburring sanding to sliced bamboo.
In the present embodiment, described sliced bamboo adopts following technique to make: a, bamboo piece processed: by some congruent set well-thought-out plan pieces that pressurize after pretreated true qualities or the applying glue of charing bamboo chip; B, bamboo side processed: by integrated bamboo piece pressure impregnating, dry tack free after dryer sizing, pressurization lamination well-thought-out plan side; C, slicing: by the blade of slicing cutter and bamboo wood bamboo line angular separation, be 0 ~ 45 ° bamboo side is carried out to slicing, after being dried, obtain sliced bamboo.
In the present embodiment, the bamboo skill tea set in step (1) adopts 6 layers of sliced bamboo, and requiring of every layer of sliced bamboo is as shown in the table:
The number of plies | Specification (long * thick) mm | Bamboo line direction | Thin bamboo grade | Bamboo cortex number |
Ground floor | 420 ×0.35 | Vertical | Superfine | ? |
The second layer | 420 ×0.5 | Horizontal | Below one-level | ? |
The 3rd layer | 420 ×0.5 | Vertical | Below one-level | Surf green ground floor (bamboo strip is outside) |
The 4th layer | 420 ×0.5 | Horizontal | Below one-level | ? |
Layer 5 | 420 ×0.5 | Vertical | Below one-level | The surf green second layer (bamboo strip is outside) |
Layer 6 | 420 ×0.35 | Horizontal | One-level | ? |
In the present embodiment, the apotheca of the sliced bamboo in step (2) should be shady and cool dry, and temperature is below 5 ℃, and relative humidity is 60%, make sliced bamboo moisture content lower than 12%, avoid sliced bamboo fragmentation and warpage, the indoor direct sunlight of should avoiding causes sliced bamboo variable color simultaneously, and seal sliced bamboo with polyvinyl chloride film winter, put into freezer keeping by sliced bamboo summer, in order to avoid mouldy and rotten, thickness is that the sliced bamboo below 0.5 mm does not need to be dried, and moisture content remains on below 12%; Sliced bamboo tea set needs six round stickers of bending, because thickness effect, each sliced bamboo circumference specification differs, and calculate sliced bamboo blank size, for avoiding damaged, sliced bamboo should be processed in a pile, and sliced bamboo is cut while cutting, and first band is cut and cut, rift grain is cut and is cut again, cutting and cutting the capital equipment of processing is heavy chopper, and the sliced bamboo edge of cutting after cutting should keep straight, mustn't have the defects such as crack, burr.
In the present embodiment, the adhesive proportioning that in step (3), gluing adopts is the polyvinyl acetate milky white adhesive of 7 parts and the urea-formaldehyde resin adhesive of 3 parts, and adding 10% ~ 25% filler and appropriate curing agent, the adhesive that the present invention uses has good precompressed, tack and resistance to water; Described adhesive also can add the pigment that hides sliced bamboo color; Sliced bamboo double spread in intermediate layer during gluing, top layer sliced bamboo single spreading.
In the present embodiment, symmetry principle in step (3) is that outermost layer A and innermost layer B should respectively paste an above sliced bamboo of first-class, its thickness, moisture content all should be consistent, and outermost layer A bamboo line direction is longitudinal, innermost layer B bamboo line direction is horizontal, intermediate layer C adopts first-class following sliced bamboo, and each layer of sliced bamboo sticker bamboo line direction be arranged crosswise in length and breadth.
In the present embodiment, during the middle hot pressing of step (3), adopt external pressurized in cylinder high precision 16 laminating machine, mould answers polishing to electroplate, and each layer of sliced bamboo should align in press, during pressurization, pressure rise is unsuitable too fast, from boosting to closure, must not surpass 2 minutes, hot pressing temperature is 130 ~ 140 ℃, and unit pressure is 0.8 ~ 1.0MPa, hot pressing time is 7 ~ 8 minutes summers, 10 ~ 12 minutes winters.
The sliced bamboo tea set of producing by the present embodiment can soak 24h and not ftracture in water, has the anti-performance of expanding with heat and contract with cold preferably.
The foregoing is only preferred embodiment of the present invention, all equalizations of doing according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.
Claims (10)
1. a sliced bamboo artificial model bamboo skill tea set gummed processing method, is characterized in that, carries out according to the following steps: (1) selects at least 6 layers of sliced bamboo to be glued together; (2) pretreatment of sliced bamboo: a, sliced bamboo are preserved: sliced bamboo divides a pile stacking natural drying by slicing order, and indicate the number of plies, size and the thickness of sliced bamboo; Cutting of b, sliced bamboo cuts: according to tea set part dimension and bamboo line require by sliced bamboo rule, shearing or sawing, remove defect part, be cut into the specification of requirement; (3) to pretreated sliced bamboo, adopt wet combining technique to carry out sticker: a, gluing: with the four rollers glue spreader with Extruded roller, uniform gluing to be carried out in sliced bamboo surface, glue spreader is the rubber rollers of with groove not, when sliced bamboo thickness is less than or equal to 0.4 mm, the glue-spread of adhesive is 110 ~ 120g/m
2, when sliced bamboo thickness is greater than 0.4 mm, the glue-spread of adhesive is 120-150g/m
2, the sliced bamboo after gluing is displayed 30 minutes; B, assembly: during sliced bamboo sticker, observe symmetry principle; C, glue laminated: sliced bamboo tea set is adopted to pressure sintering; D, post-processed: after hot pressing, check immediately sliced bamboo sticker quality, oxalic acid solution with 2% ~ 3% or wipes of alcohol are except the variable color of sliced bamboo surface because of tannin and iron ion action generation, and remove sliced bamboo surface and oil contaminant with alcohol or ether, after the release of sliced bamboo sticker, carry out more than thermal reactor puts 24h, then use the abrasive band of 180 ~ No. 240 to carry out deburring sanding to sliced bamboo.
2. sliced bamboo artificial model bamboo skill tea set gummed processing method according to claim 1, is characterized in that: the sliced bamboo described in step (1) adopts following technique to make: a, bamboo piece processed: by some congruent set well-thought-out plan pieces that pressurize after pretreated true qualities or the applying glue of charing bamboo chip; B, bamboo side processed: by integrated bamboo piece pressure impregnating, dry tack free after dryer sizing, pressurization lamination well-thought-out plan side; C, slicing: by the blade of slicing cutter and bamboo wood bamboo line angular separation, be 0 ~ 45 ° bamboo side is carried out to slicing, after being dried, obtain sliced bamboo.
3. sliced bamboo artificial model bamboo skill tea set according to claim 1 glues together processing method, it is characterized in that: in step (1), the thickness of outermost layer sliced bamboo and innermost layer sliced bamboo is less than the thickness of internal layer sliced bamboo, in the sliced bamboo of intermediate layer, ecto-entad has two-layer sliced bamboo should choose respectively surf green ground floor and the second layer, and the bamboo strip of this two-layer sliced bamboo is arranged towards outermost layer direction.
4. sliced bamboo artificial model bamboo skill tea set gummed processing method according to claim 1, is characterized in that: in step (2), the apotheca of sliced bamboo is shady and cool dry, and temperature is below 5 ℃, and relative humidity is 60%, makes sliced bamboo moisture content lower than 12%.
5. according to the sliced bamboo artificial model bamboo skill tea set gummed processing method described in claim 1 or 4, it is characterized in that: in the apotheca of sliced bamboo, will avoid direct sunlight to cause sliced bamboo variable color, seal sliced bamboo with polyvinyl chloride film winter, put into freezer keeping by sliced bamboo summer, thickness is that the sliced bamboo below 0.5 mm does not need to be dried, and moisture content remains on below 12%.
6. sliced bamboo artificial model bamboo skill tea set according to claim 1 glues together processing method, it is characterized in that: in step (2), sliced bamboo is processed in a pile, sliced bamboo is cut while cutting, and first band is cut and cut, rift grain is cut and is cut again, and the sliced bamboo edge of cutting after cutting keeps straight.
7. sliced bamboo artificial model bamboo skill tea set according to claim 1 glues together processing method, it is characterized in that: the adhesive proportioning that in step (3), gluing adopts is the polyvinyl acetate milky white adhesive of 7 parts and the urea-formaldehyde resin adhesive of 3 parts, and add the filler of curing agent and 10% ~ 25%, sliced bamboo double spread in intermediate layer during gluing, top layer sliced bamboo single spreading.
8. sliced bamboo artificial model bamboo skill tea set gummed processing method according to claim 7, is characterized in that: described adhesive adds the pigment that hides sliced bamboo color.
9. sliced bamboo artificial model bamboo skill tea set according to claim 1 glues together processing method, it is characterized in that: the symmetry principle in step (3) is that the thickness of outermost layer and innermost layer all should be consistent with moisture content, and outermost layer bamboo line direction is longitudinal, innermost layer bamboo line direction is laterally, and each layer of sliced bamboo sticker bamboo line direction be arranged crosswise in length and breadth.
10. sliced bamboo artificial model bamboo skill tea set according to claim 1 glues together processing method, it is characterized in that: during the middle hot pressing of step (3), adopt external pressurized in cylinder high accuracy multidaylight press, mould answers polishing to electroplate, and each layer of sliced bamboo should align in press, during pressurization, pressure rise is unsuitable too fast, from boosting to closure, must not surpass 2 minutes, hot pressing temperature is 130 ~ 140 ℃, and unit pressure is 0.8 ~ 1.0MPa, hot pressing time is 7 ~ 8 minutes summers, 10 ~ 12 minutes winters.
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Cited By (4)
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CN103287024A (en) * | 2013-05-31 | 2013-09-11 | 吴兵兵 | Lamination technology by taking bamboo material veneer as base material |
CN105058537A (en) * | 2015-07-16 | 2015-11-18 | 福建农林大学 | Processing method for primarily treated green thin sliced moso bamboo strips used for decoration |
CN109176759A (en) * | 2018-09-10 | 2019-01-11 | 孙霞伢 | A method of improving Strength of Plywood |
CN110434971A (en) * | 2019-07-11 | 2019-11-12 | 南京林业大学 | A kind of c-type wooden structures material compacting tool set that the ratio of strength to weight is high and method |
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CN202515289U (en) * | 2012-03-20 | 2012-11-07 | 张潇文 | Air-filled teacup mat |
CN202567513U (en) * | 2012-04-17 | 2012-12-05 | 杭州森瑞竹木业有限公司 | Shell of conical bamboo veneer cup |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109176759A (en) * | 2018-09-10 | 2019-01-11 | 孙霞伢 | A method of improving Strength of Plywood |
CN110434971A (en) * | 2019-07-11 | 2019-11-12 | 南京林业大学 | A kind of c-type wooden structures material compacting tool set that the ratio of strength to weight is high and method |
CN110434971B (en) * | 2019-07-11 | 2021-03-12 | 南京林业大学 | C-shaped wood structural material pressing die and method with high strength-to-weight ratio |
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