CN206306214U - A kind of ozone wearable environment protection type ecological board - Google Patents
A kind of ozone wearable environment protection type ecological board Download PDFInfo
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- CN206306214U CN206306214U CN201620930300.4U CN201620930300U CN206306214U CN 206306214 U CN206306214 U CN 206306214U CN 201620930300 U CN201620930300 U CN 201620930300U CN 206306214 U CN206306214 U CN 206306214U
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Abstract
The utility model provides ozone wearable environment protection type ecological board, including plate core, middle plate, board using poplar board and the wear-resisting decorative film adhesive of ozone, and the plate core upper surface, lower surface are covered with middle plate and one pressing composition slab respectively;Glued connection is carried out by gluing respectively between plate core upper surface and middle plate, between plate core lower surface and middle plate;It is covered with board using poplar board again respectively and is integrally formed through cold-hot pressure in the upper surface of slab, lower surface and be made substrate, glued connection is carried out by gluing respectively between slab upper surface and board using poplar board, between slab lower surface and board using poplar board;The wear-resisting decorative film adhesive of ozone is sticked respectively in the upper surface of substrate, lower surface and is integrally formed acquisition ozone wearable environment protection type ecology board finished product through hot pressing.Ecological board surface abrasion resistance is improve, is increased the service life, the anion composition for containing simultaneously can improve anion concentration in air, beneficial to the purification of health and room air.
Description
Technical field
The utility model belongs to sheet fabrication field, is related to a kind of melamine ecological plate, more particularly to a kind of ozone is resistance to
Mill environment-friendly type ecological board.
Background technology
With the development of social economy, people extremely focus on environmental protection concept to life quality requirements more and more higher, so uncommon
Prestige pursues the decorative building material of more environmental protection to improve quality of the life in fitment process;The melamine under this social demand
Amine ecological board is shown one's talent, because its is economic and environment-friendly, surface color is distinct, receives consumer greatly and likes, but traditional melamine
Ecological board can have that content of formaldehyde is high, and surface abrasion resistance is poor, unitary function, only have the defects such as general decor function.
Utility model content
In order to solve above mentioned problem in background technology, the utility model provides a kind of ozone wearable environment protection type ecological board,
Effectively reduce drawbacks described above, substantially increase ecological board surface abrasion resistance, extend service life, contain simultaneously bear from
Subconstiuent can improve anion concentration in air, beneficial to the purification of health and room air.
To achieve the above object, the utility model employs following technical scheme:
A kind of ozone wearable environment protection type ecological board, including plate core, middle plate, board using poplar board and the wear-resisting decoration glued membrane of ozone are provided
Paper, the plate core upper surface, lower surface are covered with middle plate and one pressing composition slab respectively;Plate core upper surface and middle plate it
Between, between plate core lower surface and middle plate glued connection is carried out by gluing respectively;Covered again respectively in the upper surface of slab, lower surface
Upper board using poplar board is simultaneously integrally formed through cold-hot pressure and is made substrate, between slab upper surface and board using poplar board, slab lower surface with
Glued connection is carried out by gluing respectively between board using poplar board;The wear-resisting dress of ozone is sticked respectively in the upper surface of substrate, lower surface
Decorations bond paper is simultaneously integrally formed acquisition ozone wearable environment protection type ecology board finished product through hot pressing.
Wherein:The plate core is China fir or Malacca plate core;The middle plate is plate in plate in Eucalyptus or poplar;The ozone
Wear-resisting decorative film adhesive is the facing paper for being impregnated with anion and high abrasion composition glue.
A kind of ozone wearable environment protection type ecological board is provided based on the utility model, a kind of ozone wearable environment protection type life is also provided
State board production technology, specifically includes following steps:
Plate is selected in step (1):Surface is picked out without the preferable of the defect such as cavity of ftractureing, come off, pollution, overlap, rotten
Plate in Eucalyptus;
Plate splicing in step (2):Middle plate is spliced into the middle plate of required size by splicing machine, size needed for it is length
2470~2500mm, 1250~1300mm wide;
Step (3) plate core is selected:Pick out flatness good, surface zero defect preferably plate core;
Step (4) plate core sanding:Plate core to select carries out sanding surface treatment, it is ensured that plate core flatness;
Step (5) plate core gluing:To mix up glue by the uniform cloth of glue spreader in the good plate core of sanding;
Step (6) infrared ray arranges plate assembly:The middle plate that will have spliced is emitted in the plate core after gluing successively, and every plate exists
All must neatly be discharged according to infrared wire tag when putting;
Step (7) is colded pressing:Middle plate and plate core after by assembly carry out cold pressing treatment, cold pressing 60~90 minutes, Stress control
In 10~14mpa, the slab semi-finished product of just one-step forming are obtained;
Step (8) cuts core:After colding pressing and the slab semi-finished product of tow sides existing defects carry out repair operation;
Step (9) hot pressing:By hot pressing to accelerate the solidification of glue-line, and the control of moisture content, hot pressing temperature are carried out to it
It it is 120~123 degrees Celsius, time control was vented for+8 minutes in 9 minutes pressure, and pressure is 10~12mpa, the plate moisture content for pressing
Control is below 14%;
Step (10) scrapes greasy:Defect present in slab semi-finished product positive and negative is carried out into flatness treatment;
Step (11) health:Greasy plate every will be scraped separated with batten and put, be placed in natural environment and be aerated health,
Time is 4~5 days or so;
Step (12) sanding:Greasy slab semi-finished product will be scraped to be carried out sanding, sands flat, it is ensured that its flatness and finish;
Step (13) half is examined:Slab semi-finished product are tested, it is such as unqualified, need to repair or sanding again;
Step (14) is secondary to scrape greasy:The defect that the complete slab semi-finished product positive and negative of sanding is present is carried out into flatness again thin
Cause is processed;
Step (15) secondary sanding:Slab semi-finished product are carried out flatness sanding, to reach required quality flatness requirement;
Step (16) cloth sticker face:The slab semi-finished product of secondary sanding are carried out by uniform cloth glue by cloth glue machine, then by poplar
Veneer it is neat be attached to slab two sides, obtain substrate;
Step (17) substrate is colded pressing:Substrate after veneer is colded pressing, is colded pressing 40~50 minutes, pressure 12~
14mpa;
Step (18) substrate cut edge:The unnecessary poplar great Pi of substrate surrounding is cut off with knife, while exist to surface great Pi
Defect is repaired;
Step (19) substrate hot pressing:Accelerate the solidification of glue-line by heat, and the control of moisture content is carried out to substrate, because
Mat moisture content stabilization, and by fluting, further moisture content can be stablized below 14% after hot pressing, hot pressing temperature 118~
120 degrees Celsius, 6 minutes+evacuation time of hot pressing time 1 minute, 10~12mpa of pressure;
Step (20) substrate scrapes greasy:Defect present in substrate positive and negative is carried out into flatness treatment;
The fixed thickness sanding of step (21) substrate:Greasy substrate will have been scraped carries out fixed thick sanding, to reach required quality flatness
And the substrate of thickness;
Step (22) base plate trimming:According to standard requirement, the treatment of saw side, 2440mm long, width 1220mm are carried out to substrate;
Step (23) substrate is checked:The substrate good to saw side is tested and is selected;
Step (24) substrate is repaired:Substrate to existing defects is repaired;
Step (25) substrate overlays decorative film adhesive:Hot pressing laminating is carried out to substrate and the wear-resisting decorative film adhesive of ozone, is had
Body is comprised the following steps:
1. appearance test is carried out to the wear-resisting decorative film adhesive of ozone;
2. physicochemical property censorship is carried out to the wear-resisting decorative film adhesive of ozone, testing result reaches requirement can be produced,
Specific standards are:Quantitative >=80g/m2, ash content >=35%, impregnation resin content 120%~150%, volatile matter 6.0%~9.0% is pre- solid
Change degree 20%~60%, formaldehyde reaches A grades of standard.
3. in hot press under normal circumstances, time, pressure, the temperature of hot press are debugged until each parameter reaches technological requirement
Shi Fangke is operated, wherein 118~125 degrees Celsius of temperature, 9~11mpa of pressure, 6.5~8 minutes time.
Step (26) product inspection and packaging and warehousing:The ozone wearable environment protection type ecological board good to hot pressing is tested, beaten
Bag;Wherein moisture content must be controlled within 14%.
Preferably middle plate described in step (27) is surface without the defect such as cavity of ftractureing, come off, pollution, overlap, rotten;
Step (28) the preferably plate core is that flatness is good, and the flawless finger in surface connects or flushes plate core.
Preferably, the middle plate is plate in plate or poplar in Eucalyptus, the plate core is China fir or Malacca plate core, described
The wear-resisting decorative film adhesive of ozone is the facing paper for being impregnated with anion and high abrasion composition glue;
Compared with existing melamine ecological plate production technology, the utility model is using directly by melamine impregnated paper pressure
China fir substrate surface is attached to, process is simple is reasonable, while using low formaldehyde E0 grades of substrate, finished product content of formaldehyde is greatly reduced,
Employ containing anion and high abrasion composition dipping paper, melamine ecological plate surface abrasion resistance is substantially increased, through inspection
Survey designs and varieties plate decorative pattern retention rate under 100 turns of wear-resisting detections and reach more than 95%, service life is extended, while ozone is resistance to
The anion composition that nog plate contains can improve anion concentration in air, beneficial to the purification of health and room air;
The utility model has the advantage that:1st, using low formaldehyde E0 grades environmentally friendly substrate, finished product formaldehyde can reach
Below 0.5mg/l, it is economic and environment-friendly;2nd, employ containing anion and high abrasion composition dipping paper, substantially increase melamine
Ecological board surface abrasion resistance, after testing designs and varieties plate decorative pattern retention rate under 100 turns of wear-resisting detections reach more than 95%, prolong
Service life has been grown, while the anion composition that ozone wearing plate contains can improve anion concentration in air, beneficial to human body
The purification of health and room air;3rd, the wear-resisting ecological board of ozone disclosure satisfy that the requirement that round-the-clock full area uses, and compare one
As melamine ecological plate there is stronger waterproof, mould proof, fire-retardant, favorable moth-proof, anti-pollution.
Brief description of the drawings
Fig. 1 is the structure chart of ozone wearable environment protection type ecological board of the present utility model;
Fig. 2 is the production technological process of ozone wearable environment protection type ecological board;
Accompanying drawing is marked:The wear-resisting decorative film adhesive 4 of plate core 1, middle plate 2, board using poplar board 3, ozone.
Specific embodiment
Specific embodiment of the present utility model is made a detailed explanation below in conjunction with the accompanying drawings.
As shown in Fig. 1~2, the utility model provides a kind of specific embodiment of ozone wearable environment protection type ecological board, the work
Oxygen wearable environment protection type ecological board includes plate core 1, middle plate 2, board using poplar board 3 and the wear-resisting decorative film adhesive 4 of ozone, in the plate core 1
Surface, lower surface are covered with middle plate 2 and one pressing composition slab respectively;Between the upper surface of plate core 1 and middle plate 2, the following table of plate core 1
Glued connection is carried out by gluing respectively between face and middle plate 2;Board using poplar board is covered with again respectively in the upper surface of slab, lower surface
3 and it is integrally formed through cold-hot pressure and is made substrate, between slab upper surface and board using poplar board 3, slab lower surface and board using poplar board 3
Between glued connection is carried out by gluing respectively;The wear-resisting decorative film adhesive 4 of ozone is sticked respectively in the upper surface of substrate, lower surface
And it is integrally formed acquisition ozone wearable environment protection type ecology board finished product through hot pressing.
The present embodiment also provides a kind of production technology of ozone wearable environment protection type ecological board simultaneously, comprises the following steps:
(1) plate 2 is selected in:Pick out surface without cavity of ftractureing, come off, pollution, overlap, the defect such as rotten it is preferable in
Plate;
(2) plate 2 splices in:Middle plate is spliced into the middle plate of required size by splicing machine, size needed for it is length
2470~2500mm, 1250~1300mm wide;
(3) plate core 1 is selected:Pick out flatness good, surface zero defect preferably plate core;
(4) sanding of plate core 1:Plate core 1 to select carries out sanding surface treatment, it is ensured that plate core flatness;
(5) gluing of plate core 1:To mix up glue by the uniform cloth of glue spreader in the good plate core 1 of sanding;
(6) infrared ray row plate assembly:In the plate core 1 that the middle plate 2 that will have spliced is emitted on after gluing successively, every plate is in pendulum
All must neatly be discharged according to infrared wire tag when putting;
(7) cold pressing:Middle plate 2 and plate core 1 after by assembly carry out cold pressing treatment, cold pressing 60~90 minutes, and Stress control exists
10~14mpa, obtains the slab semi-finished product of just one-step forming;
(8) core is cut:After colding pressing and the slab semi-finished product of tow sides existing defects carry out repair operation;
(9) hot pressing:By hot pressing to accelerate the solidification of glue-line, and the control of moisture content is carried out to it, hot pressing temperature is 120
~123 degrees Celsius, time control was vented for+8 minutes in 9 minutes pressure, and pressure is 10~12mpa, the plate moisture control for pressing
Below 14%;
(10) scrape greasy:Defect present in slab semi-finished product positive and negative is carried out into flatness treatment;
(11) health:Greasy plate every will be scraped separated with batten and put, be placed in natural environment and be aerated health, time
It is 4~5 days or so;
(12) sanding:Greasy slab semi-finished product will be scraped to be carried out sanding, sands flat, it is ensured that its flatness and finish;
(13) half examine:Slab semi-finished product are tested, it is such as unqualified, need to repair or sanding again;
(14) it is secondary to scrape greasy:The defect that the complete slab semi-finished product positive and negative of sanding is present is carried out into the careful place of flatness again
Reason;
(15) secondary sanding:Slab semi-finished product are carried out flatness sanding, to reach required quality flatness requirement;
(16) cloth sticker face:The slab semi-finished product of secondary sanding are carried out by uniform cloth glue by cloth glue machine, then by poplar list
Plate 3 it is neat be attached to slab two sides, obtain substrate;
(17) substrate is colded pressing:Substrate after veneer is colded pressing, is colded pressing 40~50 minutes, 12~14mpa of pressure;
(18) substrate cut edge:The unnecessary poplar great Pi of substrate surrounding is cut off with knife, while the defect existed to surface great Pi
Repaired;
(19) substrate hot pressing:Accelerate the solidification of glue-line by heat, and the control of moisture content is carried out to substrate, because slab
Moisture content stabilization, and by fluting, further moisture content can be stablized below 14% after hot pressing, and hot pressing temperature 118~120 is taken the photograph
Family name's degree, 6 minutes+evacuation time of hot pressing time 1 minute, 10~12mpa of pressure;
(20) substrate is scraped greasy:Defect present in substrate positive and negative is carried out into flatness treatment;
(21) substrate fixed thickness sanding:Greasy substrate will have been scraped carries out fixed thick sanding, to reach required quality flatness and thickness
The substrate of degree;
(22) base plate trimming:According to standard requirement, the treatment of saw side, 2440mm long, width 1220mm are carried out to substrate;
(23) substrate inspection:The substrate good to saw side is tested and is selected;
(24) substrate repairing:Substrate to existing defects is repaired;
(25) substrate overlays decorative film adhesive:Hot pressing laminating is carried out to substrate and the wear-resisting decorative film adhesive 5 of ozone, specific bag
Include following steps:
1. appearance test is carried out to the wear-resisting decorative film adhesive 4 of ozone;
2. physicochemical property censorship is carried out to the wear-resisting decorative film adhesive 4 of ozone, testing result reaches requirement can be produced,
Specific standards are:Quantitative >=80g/m2, ash content >=35%, impregnation resin content 120%~150%, volatile matter 6.0%~9.0% is pre- solid
Change degree 20%~60%, formaldehyde reaches A grades of standard.
3. in hot press under normal circumstances, time, pressure, the temperature of hot press are debugged until each parameter reaches technological requirement
Shi Fangke is operated, wherein 118~125 degrees Celsius of temperature, 9~11mpa of pressure, 6.5~8 minutes time.
(26) product inspection and packaging and warehousing:The ozone wearable environment protection type ecological board good to hot pressing is tested, is packed;Its
Middle moisture content must be controlled within 14%.
(27) the preferably middle plate is surface without the defect such as cavity of ftractureing, come off, pollution, overlap, rotten;
(28) the preferably plate core is that flatness is good, and the flawless finger in surface connects or flushes plate core.
Wherein:The middle plate 2 is plate in plate in Eucalyptus or poplar, and the plate core 1 is China fir or Malacca plate core, the work
The wear-resisting decorative film adhesive of oxygen is the facing paper for being impregnated with anion and high abrasion composition glue.
Compared with existing melamine ecological plate production technology, the utility model is using directly by melamine impregnated paper pressure
China fir substrate surface is attached to, process is simple is reasonable, while using low formaldehyde E0 grades of substrate, finished product content of formaldehyde is greatly reduced,
Employ containing anion and high abrasion composition dipping paper, melamine ecological plate surface abrasion resistance is substantially increased, through inspection
Survey designs and varieties plate decorative pattern retention rate under 100 turns of wear-resisting detections and reach more than 95%, service life is extended, while ozone is resistance to
The anion composition that nog plate contains can improve anion concentration in air, beneficial to the purification of health and room air;
The utility model has the advantage that:1st, using low formaldehyde E0 grades environmentally friendly substrate, finished product formaldehyde can reach
Below 0.5mg/l, it is economic and environment-friendly;2nd, employ containing anion and high abrasion composition dipping paper, substantially increase melamine
Ecological board surface abrasion resistance, after testing designs and varieties plate decorative pattern retention rate under 100 turns of wear-resisting detections reach more than 95%, prolong
Service life has been grown, while the anion composition that ozone wearing plate contains can improve anion concentration in air, beneficial to human body
The purification of health and room air;3rd, the wear-resisting ecological board of ozone disclosure satisfy that the requirement that round-the-clock full area uses, and compare one
As melamine ecological plate there is stronger waterproof, mould proof, fire-retardant, favorable moth-proof, anti-pollution.
General principle of the present utility model and principal character and advantage of the present utility model has been shown and described above.One's own profession
The technical staff of industry it should be appreciated that the utility model is not restricted to the described embodiments, described in above-described embodiment and specification
Simply illustrate principle of the present utility model, on the premise of the utility model spirit and scope are not departed from, the utility model is also
Various changes and modifications are had, these changes and improvements are both fallen within the range of claimed the utility model.The utility model
Claimed scope is by appending claims and its equivalent thereof.
Claims (4)
1. a kind of ozone wearable environment protection type ecological board, it is characterised in that:Including plate core (1), middle plate (2), board using poplar board (3) and work
The wear-resisting decorative film adhesive of oxygen (4), plate core (1) upper surface, lower surface are covered with middle plate (2) and one pressing composing plate respectively
Base;Glue is carried out by gluing respectively between plate core (1) upper surface and middle plate (2), between plate core (1) lower surface and middle plate (2)
Close connection;It is covered with board using poplar board (3) again respectively and is integrally formed through cold-hot pressure in the upper surface of slab, lower surface and is made substrate,
Gluing is carried out by gluing respectively between slab upper surface and board using poplar board (3), between slab lower surface and board using poplar board (3)
Connection;The wear-resisting decorative film adhesive of ozone (4) is sticked respectively and is integrally formed through hot pressing lived in the upper surface of substrate, lower surface
Oxygen wearable environment protection type ecology board finished product.
2. a kind of ozone wearable environment protection type ecological board according to claim 1, it is characterised in that:The middle plate (2) is eucalyptus
Plate in plate or poplar in wood.
3. a kind of ozone wearable environment protection type ecological board according to claim 1, it is characterised in that:The plate core (1) is finger
Connect China fir or Malacca plate core (1).
4. a kind of ozone wearable environment protection type ecological board according to claim 1, it is characterised in that:The wear-resisting decoration of ozone
Bond paper is the facing paper for being impregnated with anion and high abrasion composition glue.
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CN201620930300.4U CN206306214U (en) | 2016-08-23 | 2016-08-23 | A kind of ozone wearable environment protection type ecological board |
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CN201620930300.4U CN206306214U (en) | 2016-08-23 | 2016-08-23 | A kind of ozone wearable environment protection type ecological board |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106182217A (en) * | 2016-08-23 | 2016-12-07 | 浙江升华云峰新材股份有限公司 | A kind of oxygen wearable environment protection type ecological board and production technology thereof of living |
-
2016
- 2016-08-23 CN CN201620930300.4U patent/CN206306214U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106182217A (en) * | 2016-08-23 | 2016-12-07 | 浙江升华云峰新材股份有限公司 | A kind of oxygen wearable environment protection type ecological board and production technology thereof of living |
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