CN206304967U - A kind of Painting Shop paint-spraying production line - Google Patents

A kind of Painting Shop paint-spraying production line Download PDF

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Publication number
CN206304967U
CN206304967U CN201621386226.0U CN201621386226U CN206304967U CN 206304967 U CN206304967 U CN 206304967U CN 201621386226 U CN201621386226 U CN 201621386226U CN 206304967 U CN206304967 U CN 206304967U
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China
Prior art keywords
supply air
paint
painting shop
air system
room
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CN201621386226.0U
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Inventor
戴立新
徐火才
钱于荣
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SHANGHAI ZHENHUA HEAVY INDUSTRY GROUP (NANTONG) TRANSMISSION MACHINERY CO LTD
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SHANGHAI ZHENHUA HEAVY INDUSTRY GROUP (NANTONG) TRANSMISSION MACHINERY CO LTD
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Priority to CN201621386226.0U priority Critical patent/CN206304967U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a kind of Painting Shop paint-spraying production line, the two ends of the Painting Shop are respectively set to smallclothes area and ready for delivery area, it is characterised in that:Metalworking wheel abrator cabinet, middle maintenance department, removing surface protection room, paint spray booth, levelling room, drying chamber are disposed between the ready for delivery area and smallclothes area; shot blasting equipment is provided with the metalworking wheel abrator cabinet; bead is carried out to metalworking face; pellet recovery system is sucked back including independent bag-type dust removal system and negative pressure, and with supply air system;The removing surface protection room is sanded to workpiece surface, dust removal, non-painting position is protected, with supply air system;The paint spray booth includes supply air system and dust pelletizing system, and the operation simultaneously of 3 stations each sprays a part;The levelling room makes the big portion of the solvent solvent or diluent in coating volatilize, with supply air system.The utility model has the advantage of:A kind of high-temperature carburizing large gear erects quenching frock, simple structure, light weight, loading gear are reliable, with strong points, circularity and plane precision uncontrollable problem when keep flat quenching after large gear high-temperature carburizing are overcome, the loss to the energy and hardening media is reduced.

Description

A kind of Painting Shop paint-spraying production line
Technical field
The utility model is related to machinery manufacturing technology field, more particularly to a kind of Painting Shop paint-spraying production line.
Background technology
In the treatment in metalworking face, present technique metalworking face cannot obtain enough adhesive force just cannot application contain Yellow zinc chromate primer paint and the enough thickness of acquisition.Metalworking is especially big in face of the dependence of surface cleanliness, because surface cleanliness is to employee Sense of responsibility requirement it is very high, the application adhesive force in metalworking face is easy for ging wrong.
Present paint spray booth workpiece landing is put and causes the secondary application in bottom, had not only been influenceed output progress but also had been influenceed construction matter Amount.Present workpiece cannot accomplish 100% operation under controllable environment, and band send the paint spray booth of hot blast can only to meet part workpiece, Or cannot be gone into operation in the case where weather condition is severe.
In order to solve the above problems, the present inventor designs a kind of Painting Shop paint-spraying production line.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of Painting Shop spray painting stream that ensure that painting quality Waterline.
In order to solve the above technical problems, the technical solution of the utility model is:A kind of Painting Shop paint-spraying production line, its wound Newly point is:The two ends of the Painting Shop are respectively set to smallclothes area and ready for delivery area, the ready for delivery area and smallclothes area it Between be disposed with metalworking wheel abrator cabinet, middle maintenance department, removing surface protection room, paint spray booth, levelling room, drying chamber, it is described Shot blasting equipment is provided with metalworking wheel abrator cabinet, bead is carried out to metalworking face, including independent bag-type dust removal system and negative Pressure sucks back pellet recovery system, and with supply air system;The removing surface protection room is sanded to workpiece surface, dust removal, Non-painting position is protected, with supply air system;The paint spray booth includes supply air system and dust pelletizing system, and 3 stations are simultaneously Operation, each spraying is a part of;The levelling room makes the big portion of the solvent solvent or diluent in coating volatilize, and with supply air system, applies stream Flat process needs 30 minutes;The temperature control of the drying chamber is 50 ~ 70 DEG C, is heated using circulating air, quantitative air draft, double Body room, can be used alone or while use;
Upper undercarriage automatically is provided with beside the middle maintenance department, the vicinity of the drying chamber is provided with cooling inspection Place, swelling device and drive device, are attached between the smallclothes area and ready for delivery area by accumulating chain apparatus, described to accumulate The speed of chain apparatus is adjustable, is provided with 100 suspension centres, 1 ton of single suspension centre load-bearing, each station install it is controllable stop walking open automatically Close.
Further, the Painting Shop using boiler heat source come heat supply.
Further, the Painting Shop is provided with supply air system, and the supply air system is stainless steel airduct, wind adjustable Mouthful.
Further, imported and exported in each room and automatic opening and closing door is installed, personnel's turnover uses the side of manual switch form Door.
Further, the exceeded automatic alarm system of combustable gas concentration is installed additional in each interior.
The utility model has the advantage of:
(1)Install additional in a pipeline after shot blasting equipment, the problem in metalworking face has just obtained thoroughly solving therewith, subtracts Fast case coating quality will be increased dramatically.
(2)The design of whole streamline is entirely that all of workpiece of reaching the standard grade can obtain best applying by environmental Kuznets Curves Work environment, coating quality and product progress to workpiece are also greatly improved.
(3)Automatically upper undercarriage can upper and lower pieces automatically, greatly reduce upper and lower pieces potential safety hazard, reduction manual work amount.
(4)It is the commonplace logistics device of in the market to accumulate catenary system, and usage history is not short, is widely used in large-scale system In the production of rowization, with reliability higher.
(5)While the quality of production is improved, moreover it is possible to improve speed of production, shorten the duration, so that cost-effective.
(6)Can be carried out production strictly in line with rules and regulations, pipelining equipment is relatively fixed with respect to producing region and post, is more preferably carried out FIXED MANAGEMENT, stationization management.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is a kind of topology layout schematic diagram of Painting Shop paint-spraying production line of the utility model.
Specific embodiment
The following examples can make professional and technical personnel that the utility model is more fully understood, but therefore will not The utility model is limited among described scope of embodiments.
As shown in figure 1, a kind of Painting Shop paint-spraying production line, the two ends of Painting Shop are respectively set to smallclothes area 1 and treat Shipping area 2, is disposed with metalworking wheel abrator cabinet 3, middle maintenance department 4, removing surface and protects between ready for delivery area 2 and smallclothes area 1 Shield room 5, paint spray booth 6, levelling room 7, drying chamber 8, shot blasting equipment is provided with metalworking wheel abrator cabinet 3, and metalworking face is sprayed Ball treatment, including independent bag-type dust removal system and negative pressure suck back pellet recovery system, and with supply air system;Removing surface is protected Room 5 is sanded to workpiece surface, dust removal, non-painting position is protected, with supply air system;Paint spray booth 6 includes air-supply System and dust pelletizing system, the operation simultaneously of 3 stations, each spraying is a part of;Levelling room 7 waves the big portion of solvent solvent or diluent in coating Hair, with supply air system, the process of coating levelling needs 30 minutes;The temperature control of drying chamber 8 is 50 ~ 70 DEG C, using circulation Hot-blast Heating, quantitative air draft, binary room can be used alone or while use.
The side of middle maintenance department 4 is provided with upper undercarriage 9 automatically, and the vicinity of drying chamber 8 is provided with 10 at cooling inspection, rises Tight device 11 and drive device 12, are attached between smallclothes area 1 and ready for delivery area 2 by accumulating chain apparatus 13, gathering chain dress The speed for putting 13 is adjustable, is provided with 100 suspension centres, 1 ton of single suspension centre load-bearing, and each station is installed and controllable stops walking automatic switch.
Painting Shop, come heat supply, is provided with supply air system using boiler heat source, and supply air system is stainless steel airduct, adjustable Air port.Imported and exported in each room and automatic opening and closing door is installed, personnel's turnover uses the side door of manual switch form.It is indoor at each Install the exceeded automatic alarm system of combustable gas concentration additional.
Painting Shop paint-spraying production line work flow is as follows:1. surface clean(Batch is started shooting after concentrating cleaning)→ 2. shot-peenings Preceding protection(2 minutes)→ 3. automatic piece supplyings(30 seconds)→ 4. metalworking position shot-peenings(1 minute)Protection before → 5. cleanings and spray painting (2 minutes)→ 6. enter paint spray booth's primer spray(1.5 minutes)→ 7. enter levelling room(30 minutes)→ 8. enter drying chamber(0.5~ 1 hour)→ 9. coolings and inspection(5 ~ 15 minutes)→ 10. enter removing surface protects chamber clean(2 minutes)→ 11. enter spray painting Spray intermediate layer paint in room(1.5 minutes)→ 12. enter levelling room(30 minutes)→ 13. enter drying chamber(0.5 ~ 2 hour)→ 14. is cold But and inspection(5 ~ 15 minutes)→ 15. enter removing surface protects chamber clean(2 minutes)→ 16. enter paint spray booth's topcoating (1.5 minutes)→ 17. enter levelling room(30 minutes)→ 18. enter drying chamber(0.5 ~ 1 hour)→ 19. coolings and inspection (10 ~ 30 minutes)→ 20. automatic piece unloadings(30 seconds).
General principle of the present utility model and principal character and advantage of the present utility model has been shown and described above.This The technical staff of industry is retouched in above-described embodiment and specification it should be appreciated that the utility model is not restricted to the described embodiments That states simply illustrates principle of the present utility model, on the premise of the utility model spirit and scope are not departed from, the utility model Various changes and modifications are also had, these changes and improvements are both fallen within the range of claimed the utility model.This practicality is new The claimed scope of type is by appending claims and its equivalent thereof.

Claims (5)

1. a kind of Painting Shop paint-spraying production line, the two ends of the Painting Shop are respectively set to smallclothes area and ready for delivery area, its It is characterised by:Metalworking wheel abrator cabinet, middle maintenance department, removing surface guarantor are disposed between the ready for delivery area and smallclothes area Shield room, paint spray booth, levelling room, drying chamber, shot blasting equipment is provided with the metalworking wheel abrator cabinet, and shot-peening is carried out to metalworking face Treatment, including independent bag-type dust removal system and negative pressure suck back pellet recovery system, and with supply air system;The removing surface is protected Shield room is sanded to workpiece surface, dust removal, non-painting position is protected, with supply air system;The paint spray booth includes Supply air system and dust pelletizing system, the operation simultaneously of 3 stations, each spraying is a part of;The levelling room makes the solvent solvent or diluent in coating Big portion's volatilization, with supply air system, the process of coating levelling needs 30 minutes;The temperature control of the drying chamber is 50 ~ 70 DEG C, Heated using circulating air, quantitative air draft, binary room can be used alone or while use;
Upper undercarriage automatically is provided with beside the middle maintenance department, the vicinity of the drying chamber is provided with cooling inspection, rises Tight device and drive device, are attached between the smallclothes area and ready for delivery area by accumulating chain apparatus, the gathering chain dress The speed put is adjustable, is provided with 100 suspension centres, 1 ton of single suspension centre load-bearing, and each station is installed and controllable stops walking automatic switch.
2. a kind of Painting Shop paint-spraying production line according to claim 1, it is characterised in that:The Painting Shop uses pot Stove thermal source carrys out heat supply.
3. a kind of Painting Shop paint-spraying production line according to claim 1, it is characterised in that:The Painting Shop is provided with Supply air system, the supply air system is stainless steel airduct, Adjustable air port.
4. a kind of Painting Shop paint-spraying production line according to claim 1, it is characterised in that:Imported and exported in each room and installed There is automatic opening and closing door, personnel's turnover uses the side door of manual switch form.
5. a kind of Painting Shop paint-spraying production line according to claim 1, it is characterised in that:Install flammable additional in each interior The exceeded automatic alarm system of gas concentration.
CN201621386226.0U 2016-12-16 2016-12-16 A kind of Painting Shop paint-spraying production line Active CN206304967U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621386226.0U CN206304967U (en) 2016-12-16 2016-12-16 A kind of Painting Shop paint-spraying production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621386226.0U CN206304967U (en) 2016-12-16 2016-12-16 A kind of Painting Shop paint-spraying production line

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CN206304967U true CN206304967U (en) 2017-07-07

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109046893A (en) * 2018-08-02 2018-12-21 无锡金科涂装有限公司 A kind of spraying process of fuel injector and common rail
CN110342204A (en) * 2019-08-05 2019-10-18 中冶天工(天津)装备制造有限公司 A method of it circulates and transports applied to Painting Shop steel rod elements
CN112934546A (en) * 2021-03-25 2021-06-11 广西建工集团建筑机械制造有限责任公司 Coating production line and coating process for standard knot of construction elevator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109046893A (en) * 2018-08-02 2018-12-21 无锡金科涂装有限公司 A kind of spraying process of fuel injector and common rail
CN110342204A (en) * 2019-08-05 2019-10-18 中冶天工(天津)装备制造有限公司 A method of it circulates and transports applied to Painting Shop steel rod elements
CN112934546A (en) * 2021-03-25 2021-06-11 广西建工集团建筑机械制造有限责任公司 Coating production line and coating process for standard knot of construction elevator

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