CN206277533U - A kind of workbench rocking equipment for sapphire wafer multi-line cutting machine - Google Patents
A kind of workbench rocking equipment for sapphire wafer multi-line cutting machine Download PDFInfo
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- CN206277533U CN206277533U CN201621327011.1U CN201621327011U CN206277533U CN 206277533 U CN206277533 U CN 206277533U CN 201621327011 U CN201621327011 U CN 201621327011U CN 206277533 U CN206277533 U CN 206277533U
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Abstract
The utility model is related to sapphire multi-wire saw equipment, it is desirable to provide a kind of workbench rocking equipment for sapphire wafer multi-line cutting machine.The workbench rocking equipment that this kind is used for sapphire wafer multi-line cutting machine includes mounting seat, motor mounting rack, motor, reductor, gear, arc-shaped rack, tooth bar installing plate, sliding block, arc-shaped guide rail, workpiece assembling seat, connect base, workpiece erecting bed, workpiece mounting plate, resin bonding plate, waves sensor stand, proximity switch, waves testing stand, connect base edge strip, realizes waving cutting to workpiece for sapphire wafer multi-line cutting machine.The utility model simple structure, can effective reduces cost, improve chipping qualities, and substantially increase cutting speed and efficiency.
Description
Technical field
The utility model is that, on sapphire multi-wire saw apparatus field, more particularly to one kind is multi-thread for sapphire wafer
The workbench rocking equipment of cutting machine.
Background technology
Multi-wire cutting technology is sapphire wafer process technology more advanced in the world, and its principle is by a high speed
The steel wire of motion drives the cutting blade material being attached on steel wire to rub the hard brittle materials such as sapphire, so as to reach cutting effect
Really.In whole process, the guiding that steel wire passes through several guide rollers forms a bracing cable net on main shaft roller, and work to be processed
Part realizes the feeding of workpiece by the rise and fall of workbench, sapphire hard brittle material once can be cut into hundreds of simultaneously,
Multi-wire cutting technology is efficient high compared with other technologies, and production capacity is high, the advantages of high precision.Therewith, multi-wire cutting technology by
The cutting of traditional knife saw piece, grinding wheel and inner circle is gradually instead of, as being cut using hard brittle materials such as widest sapphires at present
Cut technology.
During jewel cutting processing, for jewel moulding demand, often require that and arcwall face is cut out on jewel.Prior art
In, when arcwall face is cut a gem, usually using the cutting mechanism with swing function；I.e. using adding with swing function
Work roller (roller refer to serve in machinery be fed for, drawing-off, the cylindrical rotary part of output etc., be English word " roller "
Transliteration, have the implication of roller and axle), when roller rotating disk swings to the left, unwrapping wire side tension force can diminish, and take-up side tension force can become
Greatly.When roller rotating disk swings to the left, otherwise.There is following defect in the cutting machine of this structure type：1st, waved using roller
Cutting, for cut-sytle pollination, difficulty is very big, and limits the speed (cutting speed is only 6 meter per seconds) of its cutting, it is impossible to
Give full play to the best efficiency of diamond wire；And its wire wheel diameter is smaller, easily cause that diamond wire produces distortion, causes
The risk of broken string.If the 2, the cutting machine does not have rocking equipment, the sapphire roughness for cutting out is very big, to the depth of parallelism, total thickness
Degree tolerance core index is unfavorable, can bring invalid loss to lower road grinding step, increases processing cost.
Utility model content
Main purpose of the present utility model is to overcome deficiency of the prior art, there is provided a kind of for multi-line cutting machine
Cutting efficiency, the workbench rocking equipment for improving chipping qualities, reducing production cost can be lifted.In order to solve the above technical problems,
Solution of the present utility model is：
A kind of workbench rocking equipment for sapphire wafer multi-line cutting machine is provided, for sapphire wafer multi-wire cutting
Cutting mill realizes the cutting of waving to workpiece, and the workbench rocking equipment for sapphire wafer multi-line cutting machine includes installing
Base, motor mounting rack, motor, reductor, gear, arc-shaped rack, tooth bar installing plate, sliding block, arc-shaped guide rail, workpiece are installed
Seat, connect base, workpiece erecting bed, workpiece mounting plate, resin bonding plate, wave sensor stand, proximity switch, wave detection
Frame, connect base edge strip；
The motor mounting rack is connected in the lower end of mounting seat, and motor, reductor are separately mounted to motor and install branch
On frame, and reductor input and motor connection, the output end of reductor is connected with gear；
The arc-shaped guide rail is provided with two, is separately mounted to the front and rear both sides of mounting seat；The tooth bar installing plate is provided with
Two, it is separately mounted to the front and rear both sides of workpiece assembling seat；Arc-shaped rack, arc-shaped rack are installed on the tooth bar installing plate of front side
Engaged with the gear；Sliding block is fitted with the tooth bar installing plate of both sides, sliding block can be sliding on corresponding arc-shaped guide rail respectively
It is dynamic, and then drive workpiece assembling seat to slide, and arc-shaped rack is arranged concentrically with corresponding arc-shaped guide rail, enables arc-shaped rack in tooth
Under the driving of wheel, taken exercises on the circular arc concentric with arc-shaped guide rail；
The lower end of the workpiece assembling seat is provided with connect base, and the both sides of connect base are fixed with connect base edge strip,
Workpiece erecting bed is embedded in the area of space that connect base and connect base edge strip are formed；The workpiece mounting plate is connected in
The lower end of workpiece erecting bed, the lower end of workpiece mounting plate is fixed with resin bonding plate, and the lower end of resin bonding plate is used to utilize glue
Water paste workpiece so that workpiece can under the drive of arc-shaped rack reciprocally swinging；
Three are fixed with rear side of the mounting seat and wave sensor stand, three are waved and be respectively equipped with sensor stand
One proximity switch, the proximity switch of left and right two is used for spacing, middle proximity switch to be used to calculate the workpiece swing frequency and sentences
Disconnected workbench swing function whether normal work；Also it is fixed with tooth bar installing plate on rear side of workpiece assembling seat and waves inspection
Test aircraft, proximity switch obtains the swing angle of workbench and waves the frequency, for work by the testing stand that waves in inducing and swinging
Control is waved as platform.
As a further improvement, the workpiece erecting bed is embedded in the sky that connect base and connect base edge strip are formed
Between in region, and clamped using the retaining mechanism inside connect base；
The retaining mechanism includes retaining mechanism pull bar, retaining mechanism bearing, retaining mechanism threaded block, retaining mechanism pad
Circle, retaining mechanism clamp nut；The retaining mechanism bearing is connected through a screw thread and is fixed in connect base, retaining mechanism
The internal thread of bearing coordinates with the external screw thread of retaining mechanism threaded block；The retaining mechanism pull bar passes through retaining mechanism threaded block
Centre bore, is additionally provided with external screw thread and can be with the screw-internal thread fit of retaining mechanism clamp nut above retaining mechanism pull bar；It is described
Retaining mechanism packing ring is arranged on below retaining mechanism clamp nut, and pull bar passes beneath hole and the workpiece erecting bed of connect base
Gap, by rotational lock mechanism clamp nut, on retaining mechanism pull bar move, using the raised disk below retaining mechanism pull bar
Workpiece pressing erecting bed is moved on shape part, realizes clamping.
As a further improvement, one group of sliding block is respectively installed on the tooth bar installing plate of connect base both sides, every group includes
Two sliding blocks.
As a further improvement, the motor uses servomotor.
Operation principle of the present utility model：The multi-wire saw working bench rocking equipment is driven using servomotor, servo
Motor direct-connected reductor, drive gear is rotated, and gear drives arc racks turn to be swung back and forth along the direction of arc-shaped guide rail, arc
Shape tooth bar is connected by a series of parts with workpiece, and then drives workpiece to swing；Workpiece is calculated using proximity switch and waves the frequency
With, judge workbench swing function whether normal work and the maximum pendulum angle of control.
Compared with prior art, the beneficial effects of the utility model are：
The utility model simple structure, can effective reduces cost, improve chipping qualities, and substantially increase cutting speed
And efficiency.
Brief description of the drawings
Fig. 1 is agent structure schematic perspective view of the present utility model.
Fig. 2 is agent structure front schematic view of the present utility model.
Fig. 3 is agent structure schematic rear view of the present utility model.
Fig. 4 is agent structure side schematic view of the present utility model.
Fig. 5 is the schematic diagram of retaining mechanism in the utility model.
Reference in figure is：1 mounting seat；2 motors；3 reductors；4 gears；5 arc-shaped racks；6 tooth bar installing plates；
7 sliding blocks；8 arc-shaped guide rails；9 workpiece assembling seats；10 connect bases；11 workpiece erecting beds；12 workpiece mounting plates；13 resin sizings
Plate；14 workpiece；15 motor mounting racks；16 wave sensor stand；17 proximity switches；18 wave testing stand；19 connect bases
Edge strip；20 retaining mechanism pull bars；21 retaining mechanism bearings；22 retaining mechanism threaded blocks；23 retaining mechanism packing rings；24 retaining mechanisms
Clamp nut.
Specific embodiment
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings：
A kind of workbench rocking equipment for sapphire wafer multi-line cutting machine as shown in Figures 1 to 4, including install
Base 1, motor mounting rack 15, motor 2, reductor 3, gear 4, arc-shaped rack 5, tooth bar installing plate 6, sliding block 7, arc-shaped guide rail
8th, workpiece assembling seat 9, connect base 10, workpiece erecting bed 11, workpiece mounting plate 12, resin bonding plate 13, wave sensor branch
Frame 16, proximity switch 17, testing stand 18, connect base edge strip 19 are waved, realized to work for sapphire wafer multi-line cutting machine
Part 14 waves cutting.
The motor mounting rack 15 is connected in the lower end of mounting seat 1, and motor 2, reductor 3 are separately mounted to motor peace
On dress support 15, and the input of reductor 3 is connected with motor 2, and the output end of reductor 3 is connected with gear 4.Motor 2 is used
Servomotor, servomotor 2 drives output end of reducer gear 4 to rotate by reductor 3, and reductor 3 exports servomotor 2
Moment of torsion becomes big rotating speed reduction, so as to meet frictional resistance and gauze tension force that workpiece 14 is born in cutting process is waved.
The arc-shaped guide rail 8 is provided with two, is separately mounted to the front and rear both sides of mounting seat 1.The tooth bar installing plate 6 sets
There are two, be separately mounted to the front and rear both sides of workpiece assembling seat 9.Arc-shaped rack 5, arc are installed on the tooth bar installing plate 6 of front side
Shape tooth bar 5 is engaged with the gear 4.One group of sliding block 7 is respectively installed, every group includes two sliding blocks on the tooth bar installing plate 6 of both sides
7, every group of sliding block 7 can be slided on corresponding arc-shaped guide rail 8 respectively, and then drive workpiece assembling seat 9 to slide, i.e. arc-shaped guide rail 8
Serve the effect of guiding；And arc-shaped rack 5 is arranged concentrically with corresponding arc-shaped guide rail 8, enable arc-shaped rack 5 in gear 4
Under driving, taken exercises on the circular arc concentric with arc-shaped guide rail 8.Be located at the front side of mounting seat 1 one group of tooth bar installing plate 6,
, used as active part, for transmitting power, another group of rear side plays subsidiary branch as secondary part for arc-shaped guide rail 8, sliding block 7
The effect held, can so ensure that the strength and stiffness in cutting process of workpiece 14 are more preferable, and evenly, uniformity is more preferable for stress.
The lower end of the workpiece assembling seat 9 is provided with connect base 10, and the both sides of connect base 10 are fixed with connect base
Edge strip 19, workpiece erecting bed 11 is embedded in the area of space that connect base 10 and connect base edge strip 19 are formed, and is utilized
Retaining mechanism inside connect base 10 is clamped.
As shown in figure 5, retaining mechanism is specifically referred to by retaining mechanism pull bar 20, retaining mechanism bearing 21, retaining mechanism spiral shell
Workpiece erecting bed 11 is locked at connection bottom by of line block 22, retaining mechanism packing ring 23 and retaining mechanism clamp nut 24 composition
Mechanism on seat 10；Wherein retaining mechanism bearing 21 is connected through a screw thread and is fixed in connect base 10, retaining mechanism branch
The internal thread of seat 21 coordinates with the external screw thread of retaining mechanism threaded block 22, and retaining mechanism pull bar 20 passes through retaining mechanism threaded block 22
Centre bore, while there is the screw-internal thread fit of external screw thread and retaining mechanism clamp nut 24 top of retaining mechanism pull bar 20, lock
Tight mechanism packing ring 23 is arranged on below retaining mechanism clamp nut 24, while retaining mechanism pull bar 20 passes beneath connect base 10
Hole and workpiece erecting bed 11 gap, rotational lock mechanism clamp nut 24, on retaining mechanism pull bar 20 move, while lock machine
Workpiece pressing erecting bed 11 is moved on raised disk portions below structure pull bar 20, locking is realized.
The workpiece mounting plate 12 is connected in the lower end of workpiece erecting bed 11, and the lower end of workpiece mounting plate 12 is fixed with resin
Bonding plate 13, workpiece 14 is pasted onto on resin bonding plate 13 by glue, so that workpiece 14 is past under the drive of arc-shaped rack 5
Physical pendulum is moved.
The rear side of the mounting seat 1 is fixed with three and waves sensor stand 16, and three are waved on sensor stand 16
One proximity switch 17 is respectively housed, the proximity switch 17 of left and right two is used for spacing, middle proximity switch 17 to be used to calculate workpiece
14 swing the frequencys and judge workbench swing function whether normal work.Installed in the tooth bar installing plate 6 of the rear side of workpiece assembling seat 9
On be also fixed with and wave testing stand 18, proximity transducer waves testing stand 18 by inducing and swinging, obtains shaking for workbench
Swinging and the frequency is waved, when waving testing stand 18 and moving to the diverse location of three proximity switches 17, control system control
Servomotor 2 rotating in place, it is achieved thereby that workpiece 14 waves cutting function.
For convenience of description, part-structure is eliminated in the figure of part, including shield, front side tooth bar installing plate 6 and part are marked
Tooth bar installing plate 6 on front side of being eliminated in quasi- part, such as Fig. 1.
Finally it should be noted that listed above is only specific embodiment of the utility model.Obviously, this practicality is new
Type is not limited to above example, can also there is many variations.One of ordinary skill in the art can be from disclosed in the utility model
The all deformations directly derived in content or associated, are considered as protection domain of the present utility model.
Claims (4)
1. a kind of workbench rocking equipment for sapphire wafer multi-line cutting machine, for sapphire wafer multi-line cutting machine reality
Cutting now is waved to workpiece, it is characterised in that the workbench rocking equipment bag for sapphire wafer multi-line cutting machine
Include mounting seat, motor mounting rack, motor, reductor, gear, arc-shaped rack, tooth bar installing plate, sliding block, arc-shaped guide rail, work
Part mounting seat, connect base, workpiece erecting bed, workpiece mounting plate, resin bonding plate, wave sensor stand, proximity switch, shake
Pendulum testing stand, connect base edge strip；
The motor mounting rack is connected in the lower end of mounting seat, and motor, reductor are separately mounted on motor mounting rack,
And the input and motor connection of reductor, the output end of reductor is connected with gear；
The arc-shaped guide rail is provided with two, is separately mounted to the front and rear both sides of mounting seat；The tooth bar installing plate is provided with two,
It is separately mounted to the front and rear both sides of workpiece assembling seat；Arc-shaped rack, arc-shaped rack and institute are installed on the tooth bar installing plate of front side
State gear engagement；Sliding block is fitted with the tooth bar installing plate of both sides, sliding block can be slided on corresponding arc-shaped guide rail, entered respectively
And drive workpiece assembling seat to slide, and arc-shaped rack is arranged concentrically with corresponding arc-shaped guide rail, enables arc-shaped rack in gear
Under driving, taken exercises on the circular arc concentric with arc-shaped guide rail；
The lower end of the workpiece assembling seat is provided with connect base, and the both sides of connect base are fixed with connect base edge strip, workpiece
Erecting bed is embedded in the area of space that connect base and connect base edge strip are formed；The workpiece mounting plate is connected in workpiece
The lower end of erecting bed, the lower end of workpiece mounting plate is fixed with resin bonding plate, and the lower end of resin bonding plate is used to be glued using glue
Patch workpiece so that workpiece can under the drive of arc-shaped rack reciprocally swinging；
Three are fixed with rear side of the mounting seat and wave sensor stand, three are waved on sensor stand respectively equipped with one
Proximity switch, the proximity switch of left and right two is used for spacing, middle proximity switch to be used to calculate the workpiece swing frequency and judges work
Make platform swing function whether normal work；Also it is fixed with tooth bar installing plate on rear side of workpiece assembling seat and waves detection
Frame, proximity switch obtains the swing angle of workbench and waves the frequency, for work by the testing stand that waves in inducing and swinging
Platform waves control.
2. a kind of workbench rocking equipment for sapphire wafer multi-line cutting machine according to claim 1, its feature
It is that the workpiece erecting bed is embedded in the area of space that connect base and connect base edge strip are formed, and using connection
The retaining mechanism of chassis interior is clamped；
The retaining mechanism includes retaining mechanism pull bar, retaining mechanism bearing, retaining mechanism threaded block, retaining mechanism packing ring, lock
Tight mechanism clamp nut；The retaining mechanism bearing is connected through a screw thread and is fixed in connect base, retaining mechanism bearing
The external screw thread of internal thread and retaining mechanism threaded block coordinate；The retaining mechanism pull bar passes through the center of retaining mechanism threaded block
Hole, is additionally provided with external screw thread and can be with the screw-internal thread fit of retaining mechanism clamp nut above retaining mechanism pull bar；The locking
Mechanism's packing ring is arranged on below retaining mechanism clamp nut, and pull bar passes beneath the hole of connect base and the seam of workpiece erecting bed
Gap, by rotational lock mechanism clamp nut, moves, using the raised disc portion below retaining mechanism pull bar on retaining mechanism pull bar
Divide upper shifting workpiece pressing erecting bed, realize clamping.
3. a kind of workbench rocking equipment for sapphire wafer multi-line cutting machine according to claim 1, its feature
It is that one group of sliding block is respectively installed on the tooth bar installing plate of connect base both sides, every group includes two sliding blocks.
4. a kind of workbench rocking equipment for sapphire wafer multi-line cutting machine according to claim 1, its feature
It is that the motor uses servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621327011.1U CN206277533U (en) | 2016-12-06 | 2016-12-06 | A kind of workbench rocking equipment for sapphire wafer multi-line cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621327011.1U CN206277533U (en) | 2016-12-06 | 2016-12-06 | A kind of workbench rocking equipment for sapphire wafer multi-line cutting machine |
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| CN206277533U true CN206277533U (en) | 2017-06-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621327011.1U Active CN206277533U (en) | 2016-12-06 | 2016-12-06 | A kind of workbench rocking equipment for sapphire wafer multi-line cutting machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108247877A (en) * | 2018-01-25 | 2018-07-06 | 湖南宇晶机器股份有限公司 | Multi-line cutting machine waves contact workbench |
| CN110103346A (en) * | 2019-06-04 | 2019-08-09 | 泰州市晨虹数控设备制造有限公司 | A kind of large size silicon-carbide chip diamond wire saw lathe |
| CN110497539A (en) * | 2019-08-12 | 2019-11-26 | 莱玛特·沃尔特斯（沈阳）精密机械有限公司 | A kind of multi-line cutting machine |
| CN110733140A (en) * | 2019-10-25 | 2020-01-31 | 江苏晶杰光电科技有限公司 | sapphire wafer cutting equipment and process |
| CN114474443A (en) * | 2022-02-22 | 2022-05-13 | 河北同光半导体股份有限公司 | Offset cutting method of crystal |
| CN114674357A (en) * | 2022-05-30 | 2022-06-28 | 南京泰普森自动化设备有限公司 | Deflection measuring table |
| CN116252399A (en) * | 2023-01-20 | 2023-06-13 | 大连连城数控机器股份有限公司 | Diamond wire slicing machine for superhard material processing |
| CN117260506A (en) * | 2023-09-06 | 2023-12-22 | 玉田县昌通电子有限公司 | Swinging device for machine tool |
| WO2024067755A1 (en) * | 2022-09-30 | 2024-04-04 | 青岛高测科技股份有限公司 | Wire cutting machine and control method therefor |
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2016
- 2016-12-06 CN CN201621327011.1U patent/CN206277533U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108247877A (en) * | 2018-01-25 | 2018-07-06 | 湖南宇晶机器股份有限公司 | Multi-line cutting machine waves contact workbench |
| CN108247877B (en) * | 2018-01-25 | 2019-03-12 | 湖南宇晶机器股份有限公司 | Multi-line cutting machine waves contact workbench |
| CN110103346A (en) * | 2019-06-04 | 2019-08-09 | 泰州市晨虹数控设备制造有限公司 | A kind of large size silicon-carbide chip diamond wire saw lathe |
| CN110497539A (en) * | 2019-08-12 | 2019-11-26 | 莱玛特·沃尔特斯（沈阳）精密机械有限公司 | A kind of multi-line cutting machine |
| CN110733140A (en) * | 2019-10-25 | 2020-01-31 | 江苏晶杰光电科技有限公司 | sapphire wafer cutting equipment and process |
| CN114474443A (en) * | 2022-02-22 | 2022-05-13 | 河北同光半导体股份有限公司 | Offset cutting method of crystal |
| CN114674357A (en) * | 2022-05-30 | 2022-06-28 | 南京泰普森自动化设备有限公司 | Deflection measuring table |
| WO2024067755A1 (en) * | 2022-09-30 | 2024-04-04 | 青岛高测科技股份有限公司 | Wire cutting machine and control method therefor |
| CN116252399A (en) * | 2023-01-20 | 2023-06-13 | 大连连城数控机器股份有限公司 | Diamond wire slicing machine for superhard material processing |
| CN117260506A (en) * | 2023-09-06 | 2023-12-22 | 玉田县昌通电子有限公司 | Swinging device for machine tool |
| CN117260506B (en) * | 2023-09-06 | 2024-06-11 | 玉田县昌通电子有限公司 | Swinging device for machine tool |
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