CN206277030U - A kind of ultrasonic wave wire harness welder and rapid shaping welding system - Google Patents
A kind of ultrasonic wave wire harness welder and rapid shaping welding system Download PDFInfo
- Publication number
- CN206277030U CN206277030U CN201621328446.8U CN201621328446U CN206277030U CN 206277030 U CN206277030 U CN 206277030U CN 201621328446 U CN201621328446 U CN 201621328446U CN 206277030 U CN206277030 U CN 206277030U
- Authority
- CN
- China
- Prior art keywords
- component
- welding
- ultrasonic wave
- welder
- wire harness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
A kind of ultrasonic wave wire harness welder and rapid shaping welding system, the ultrasonic wave wire harness welder includes base, the body being fixed on base, ultrasonic wave transducer component and the weld mold being connected with ultrasonic wave transducer component, it also includes the longitudinally adjust component and lateral adjustments component for the adjusting and fixing position of connecting wires to be welded that are connected on body, and the trimming assembly coordinated with longitudinally adjust component is additionally provided with the base；The welding system includes the ultrasonic wave wire harness welder of said structure, and the ultrasonic wave wire harness welder is connected with welding controller；The welding controller includes the supersonic generator being connected with ultrasonic wave transducer component and the PLC control system being connected with the control of longitudinally adjust component, lateral adjustments component and trimming assembly.The utility model will weld control and be integrated with welding controlling organization, realize quick-clamping, finely tune precisely contraposition, and not only compact conformation, also improves the automation of welding and the efficiency of welding.
Description
Technical field
The utility model is related to solder technology, more particularly to a kind of ultrasonic wave wire harness welder and rapid shaping welding
System.
Background technology
Device for ultrasonic welding is to be delivered to the body surface that two need are welded using dither ripple, in the situation of pressurization
Under, make the mutual friction of two body surface phases and form fusion between molecular layer, so that the equipment that object firm welded is integrated,
Because ultrasonic bonding has the characteristics of being substantially better than traditional heat energy welding equipment, it is set to obtain good popularization and application.
However, current ultrasonic brazing unit is mostly using traditional heat energy welding structure, it is general using complicated control
With drive mechanism, it is required to manually carry out Set and Positioning, and the efficiency of actual welding is told somebody what one's real intentions are, and quality and security are also difficult to protect
Barrier.In order to improve the automatization level of device for ultrasonic welding, those skilled in the art have carried out various innovations and trial, as in
A kind of ultrasonic welding machine and Chinese patent ZL201511016510.9 are disclosed disclosed in state patent ZL201510695644.1
Ultrasonic welding machine, although this kind of welding equipment has certain automatization level, but control parameter is more, operation difficulty compared with
Greatly, carrying out continuous position operational control simply by each controlling organization not only needs professional level very high, equipment
Operational efficiency and precision be also difficult to well balance, have impact on the prospect of its actual popularization and application.
Therefore, how to ensure on the basis of ultrasonic brazing unit function, simplify its structure, reduce the difficulty of its operational control
Degree, improves the efficiency and quality of its welding, is still that those skilled in the art constantly bring forth new ideas the Important Problems of solution.
Utility model content
The purpose of this utility model is to provide a kind of ultrasonic wave wire harness welder and rapid shaping welding system, and it has
There are compact conformation stabilization, the reliable efficient advantage of simple to operate and welding.
The utility model is achieved like this, a kind of ultrasonic wave wire harness welder, it includes base, is fixed on base
On body, ultrasonic wave transducer component and the weld mold that is connected with ultrasonic wave transducer component, it is characterised in that it also includes
It is connected to longitudinally adjust component and lateral adjustments component for adjusting and fixing position of connecting wires to be welded on body, the bottom
The trimming assembly coordinated with longitudinally adjust component is additionally provided with seat.
The ultrasonic wave transducer component includes ultrasonic transducer, mounting flange and is connected to mounting flange and ultrasonic wave
Amplifier between transducer, the mounting flange is fixedly connected with weld mold.
The longitudinally adjust component includes the cylinder and end slipway that are fixed on body, the company of being slidably matched in end slipway
Longitudinal sliding block is connected to, the upper end of longitudinal sliding block is connected with cylinder-driven, the lower end of longitudinal sliding block is fixedly connected welding bed die.
The lateral adjustments component includes drive component and the transverse slipway being fixed on body, is slided in transverse slipway
Transverse slider is connected with, one end connection drive component of transverse slider, the other end is connected with the weldering coordinated with welding bed die
Line location-plate.
The trimming assembly includes the lower shoe being fixed on base and the longitudinal direction fine setting slideway being arranged on lower shoe,
Fine setting sliding block in longitudinal direction is slidably connected with longitudinal direction fine setting slideway, longitudinal direction fine setting slideway is additionally provided with for driving longitudinal fine setting
The drive module of sliding block operation；The fine setting locating piece coordinated with welding bed die is connected with the top of the longitudinal direction fine setting sliding block.
Preferably：Flange fixed seat for connecting mounting flange is additionally provided with the base and for supporting welding mould
The support component of tool.
The utility model also describes a kind of rapid shaping welding system, it is characterised in that it includes the super of said structure
Sound wave wire harness welder, the ultrasonic wave wire harness welder is connected with welding controller；The welding controller includes
The supersonic generator that is connected with ultrasonic wave transducer component and with longitudinally adjust component, lateral adjustments component and trimming assembly control
Make the PLC control system of connection.
Preferably：The pressure of welding system work is 0.1~0.8MPa；A length of 0.02~10S during welding；Spot welding work(
Rate is 800~20000W；Ultrasonic frequency is 15~40KHz.
The beneficial effects of the utility model are：The utility model simplifies the control of complexity in conventional welding devices and drives
Mechanism, more avoids cumbersome human weld's clamping process, and it integrates welding control with welding controlling organization, realizes
Quick-clamping, so fine setting precisely contraposition, not only compact conformation, occupies little space, and also improves the automation of welding, significantly
The efficiency of welding is improve, the quality of welding has also been effectively ensured.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model ultrasonic wave wire harness welder one embodiment.
Fig. 2 is embodiment illustrated in fig. 1 internal structure schematic diagram.
Fig. 3 is the structural representation of the utility model ultrasonic wave transducer component.
Fig. 4 is the structural representation of the utility model longitudinally adjust component and lateral adjustments component.
Fig. 5 is the structural representation of the utility model trimming assembly.
Fig. 6 is the structural side view of the utility model rapid shaping welding system one embodiment.
Fig. 7 is the front view of structure shown in Fig. 6.
In figure, 1, body 2, base 3, longitudinally adjust component 4, trimming assembly 5, lateral adjustments component 6, ultrasound
Ripple transduction assembly 7, weld mold 8, flange fixed seat 9, support component.
Specific embodiment
Specific embodiment of the present utility model is described further below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, the utility model is achieved in that a kind of ultrasonic wave wire harness welder, and it includes bottom
Seat 2, the body 1 being fixed on base 2, ultrasonic wave transducer component 6 and the weld mold 7 being connected with ultrasonic wave transducer component 6,
It is structurally characterized in that it also includes the longitudinally adjust group for adjusting and fixing position of connecting wires to be welded being connected on body 1
Part 3 and lateral adjustments component 5, are additionally provided with the trimming assembly 4 coordinated with longitudinally adjust component 3 on the base 2；This practicality is new
Ultrasonic energy operationally, is changed and is delivered on bonding wire by weld mold 7 by type by ultrasonic wave transducer component 6,
Before welding, position is carried out to bonding wire to be welded by the longitudinally adjust component 3 and lateral adjustments component 5 on body 1 and is fixed, and
Position of the bonding wire relative to weld mold 7 is adjusted by trimming assembly 4 so that welding ultrasonic energy can be uniformly transferred to weldering
Line, improves the quality of welding；Can be realized to be welded by longitudinally adjust component 3 and lateral adjustments component 5 and trimming assembly 4
The quick fixation of equipment is connect, the installation for driving location structure and fixture of complexity is not only avoid, welding operation is also reduced
The difficulty of control；So that whole welder structure is compacter, simpler reliability is operated.
The structure of the utility model each key feature specific implementation ultrasonic wave transducer group as follows, as shown in Figure 3
Part 6, it include ultrasonic transducer 603, mounting flange 601 and be connected to mounting flange 601 and ultrasonic transducer 603 it
Between amplifier 602, the mounting flange 601 is fixedly connected with weld mold 7；By ultrasonic transducer 603 and amplification
The ultrasound source that the external world passes over is converted to device 602 energy for being adapted to welding, and passes to welding wire by weld mold 7.
The structure of longitudinally adjust component 3 and lateral adjustments component 5 is as shown in figure 4, the longitudinally adjust component 3 includes fixing
Cylinder 301 and end slipway 302 on body 1, are slidably connected with longitudinal sliding block 303 in end slipway 302, longitudinal direction is sliding
The upper end of block 303 is connected with cylinder 301, and the lower end of longitudinal sliding block 303 is fixedly connected welding bed die 304；It is described laterally to adjust
Section component 5 includes drive component 501 and the transverse slipway 502 being fixed on body 1, the company of being slidably matched in transverse slipway 502
Transverse slider 503 is connected to, one end of transverse slider 503 connects drive component 501, and the other end is connected with matches somebody with somebody with welding bed die 304
The bonding wire location-plate 504 of conjunction；Its operation principle is such, and two welding wires to be welded are passed through lateral adjustments group by user first
Part 5 is realized pre-fixing, and drive component 501 drives transverse slider 503 to be run along transverse slipway 502, until bonding wire location-plate 504
Coordinate with welding bed die 304 and push down welding wire, then control longitudinally adjust component 3, the edge of longitudinal sliding block 303 is driven by cylinder 301
End slipway 302 to run, until welding bed die 304 compresses welding wire and contacted with weld mold 7, and move to suitable position
Put.
Meanwhile, in order to further improve the precision of control, the utility model has also been carried out more to longitudinally controlled regulation
Practical innovation, as shown in figure 5, the trimming assembly 4 includes the lower shoe 401 being fixed on base 2 and is arranged on bottom
Longitudinal direction fine setting slideway 402 on plate 401, is slidably connected with longitudinal direction fine setting sliding block 403 in longitudinal direction fine setting slideway 402, this is indulged
The drive module 404 for driving longitudinal direction fine setting sliding block 403 to run is additionally provided with to fine setting slideway 402；The longitudinal direction fine setting sliding block
403 top is connected with the fine setting locating piece 405 coordinated with welding bed die 304；So in the presence of drive module 404, indulge
Will be run along fine setting slideway 402 to fine setting sliding block 403, so as to drive the fine setting locating piece 405 on longitudinal direction fine setting sliding block 403
Run, welding wire is adjusted to suitable weldering to fine setting locating piece 405 by cooperation jointly with welding bed die 304 and bonding wire location-plate 504
Connect station；So positioned by longitudinally adjust component 3 and the quick-clamping of lateral adjustments component 5, and it is precisely right by trimming assembly 4
The mode of position, can also ensure that the quality of welding while welding efficiency is improved；Certainly, in the specific implementation, it is either micro-
Adjusting the operation of locating piece 405, welding bed die 304 and bonding wire location-plate 504 can design corresponding displacement scale value or photoelectricity
Displacement parameter, realizes the visual control and regulation of precision, is no lack of such accurate control technique in the prior art.
In order to improve the reliability of structural strength and plant running, it is additionally provided with for connecting mounting flange on the base 2
601 flange fixed seat 8 and the support component 9 for supporting welding mould 7；To can be surpassed well by flange fixed seat 8
Sound wave transduction assembly 6 is fixed on base 2, and can well be connected cooperation with weld mold 7 again, positioned at the bottom of weld mold 7
Support component 9 then can well keep the stability of the position of weld mold 7, place its because of external pressure play.
As shown in Figure 6 and Figure 7, the invention also discloses a kind of rapid shaping welding system, it includes said structure
Ultrasonic wave wire harness welder, the ultrasonic wave wire harness welder is connected with welding controller 10；The welding control dress
Put 10 include the supersonic generator that is connected with ultrasonic wave transducer component and with longitudinally adjust component, lateral adjustments component and micro-
Adjust the PLC control system of component control connection.The utility model can be sent out under the control of welding controller 10 by ultrasonic wave
Raw device adjusts the energy parameter of ultrasound source, so that the ultrasonic energy value required for being welded, while controlling system by PLC
System, can control the action of longitudinally adjust component, lateral adjustments component and trimming assembly, so as to realize from clamping to welding track
Whole Process Control, in practical operation, the pressure of welding system work is 0.1~0.8MPa；A length of 0.02 during welding~
10S；Spot welding power is 800~20000W；Ultrasonic frequency is 15~40KHz；The welding system structure practicality is compact, and operation is certainly
Dynamicization degree is high, while welding quality is ensured, substantially increases the efficiency of welding.
Claims (8)
1. a kind of ultrasonic wave wire harness welder, it includes base (2), body (1), the ultrasonic waves being fixed on base (2)
Energy component (6) and the weld mold (7) being connected with ultrasonic wave transducer component (6), it is characterised in that it also includes being connected to machine
Longitudinally adjust component (3) and lateral adjustments component (5) for adjusting and fixing position of connecting wires to be welded on body (1), it is described
The trimming assembly (4) coordinated with longitudinally adjust component (3) is additionally provided with base (2).
2. ultrasonic wave wire harness welder as claimed in claim 1, it is characterised in that ultrasonic wave transducer component (6) bag
Include ultrasonic transducer (603), mounting flange (601) and be connected to mounting flange (601) and ultrasonic transducer (603) it
Between amplifier (602), the mounting flange (601) is fixedly connected with weld mold (7).
3. ultrasonic wave wire harness welder as claimed in claim 2, it is characterised in that the longitudinally adjust component (3) includes
Cylinder (301) and end slipway (302) on body (1) are fixed on, end slipway is slidably connected with longitudinal cunning in (302)
Block (303), upper end and the cylinder (301) of longitudinal sliding block (303) are connected, and the lower end of longitudinal sliding block (303) is fixedly connected weldering
Connect bed die (304).
4. ultrasonic wave wire harness welder as claimed in claim 3, it is characterised in that the lateral adjustments component (5) includes
Drive component (501) and the transverse slipway (502) being fixed on body (1), transverse slipway are slidably connected with (502)
Transverse slider (503), one end of transverse slider (503) connects drive component (501), and the other end is connected with and welding bed die
(304) the bonding wire location-plate (504) for coordinating.
5. ultrasonic wave wire harness welder as claimed in claim 4, it is characterised in that the trimming assembly (4) is including fixation
Lower shoe (401) on base (2) and longitudinal direction fine setting slideway (402) being arranged on lower shoe (401), longitudinal direction fine setting are slided
Longitudinal direction fine setting sliding block (403) is slidably connected with road (402), longitudinal direction fine setting slideway (402) is additionally provided with vertical for driving
To the drive module (404) that fine setting sliding block (403) runs；
The fine setting locating piece (405) coordinated with welding bed die (304) is connected with the top of longitudinal direction fine setting sliding block (403).
6. ultrasonic wave wire harness welder as claimed in claim 5, it is characterised in that be additionally provided with the base (2) for
The flange fixed seat (8) and the support component (9) for supporting welding mould (7) of connection mounting flange (601).
7. a kind of rapid shaping welding system, it is characterised in that it includes the ultrasonic wave wire harness welding dress described in claim 6
Put, the ultrasonic wave wire harness welder is connected with welding controller (10)；
The welding controller (10) includes the supersonic generator being connected with ultrasonic wave transducer component and and longitudinally adjust
The PLC control system of component, lateral adjustments component and trimming assembly control connection.
8. rapid shaping welding system as claimed in claim 7, it is characterised in that the pressure of welding system work is 0.1
~0.8MPa；A length of 0.02~10S during welding；Spot welding power is 800~20000W；Ultrasonic frequency is 15~40KHz.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621328446.8U CN206277030U (en) | 2016-12-06 | 2016-12-06 | A kind of ultrasonic wave wire harness welder and rapid shaping welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621328446.8U CN206277030U (en) | 2016-12-06 | 2016-12-06 | A kind of ultrasonic wave wire harness welder and rapid shaping welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206277030U true CN206277030U (en) | 2017-06-27 |
Family
ID=59075432
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621328446.8U Active CN206277030U (en) | 2016-12-06 | 2016-12-06 | A kind of ultrasonic wave wire harness welder and rapid shaping welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206277030U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106624331A (en) * | 2016-12-06 | 2017-05-10 | 广州市科普超声电子技术有限公司 | Ultrasonic welding device for wire harness and rapid forming welding system |
| CN114799470A (en) * | 2021-01-28 | 2022-07-29 | 无锡鼎加弘思饮品科技有限公司 | Ultrasonic welding bottom die device and rotary ultrasonic welding test equipment |
-
2016
- 2016-12-06 CN CN201621328446.8U patent/CN206277030U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106624331A (en) * | 2016-12-06 | 2017-05-10 | 广州市科普超声电子技术有限公司 | Ultrasonic welding device for wire harness and rapid forming welding system |
| CN114799470A (en) * | 2021-01-28 | 2022-07-29 | 无锡鼎加弘思饮品科技有限公司 | Ultrasonic welding bottom die device and rotary ultrasonic welding test equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106624331A (en) | Ultrasonic welding device for wire harness and rapid forming welding system | |
| CN201559028U (en) | Gantry-travelling type plane coordinate numerical control ultrasonic welding machine tool | |
| CN105215502B (en) | A kind of solar assembly junction box welding equipment and its welding method | |
| CN207414617U (en) | A kind of automatic handle of a knife welding equipment | |
| CN206277030U (en) | A kind of ultrasonic wave wire harness welder and rapid shaping welding system | |
| CN204183075U (en) | A kind of automatic straight seam welding machine | |
| CN104959709A (en) | Automatic laminated plate reinforced net forming machine | |
| CN107552693A (en) | Full-automatic butt welding all-in-one of looping | |
| CN110508935B (en) | Laser cutting equipment for processing cup body and cutting method thereof | |
| CN205008737U (en) | Car door frame accessory spot welder | |
| CN101837500B (en) | Method for realizing profiling welding of curve welding seam with small curvature radius | |
| CN104400441A (en) | Automatic brazing material paving and spot welding system and control method thereof | |
| CN108788580A (en) | A kind of quarter circular arc automatic welding carriage | |
| CN109332987A (en) | A kind of combustion gas pipe fitting automatic soldering device | |
| CN210679758U (en) | Quick-change ultrasonic welding equipment | |
| CN208529763U (en) | Ultrasonic wave automatic welding device for plastic product production | |
| CN112192849A (en) | Ultrasonic welding tool and welding method for cambered surface flexible product | |
| CN215699169U (en) | Welding arm positioning machine head for U-rib internal welding equipment | |
| CN204248410U (en) | Spot welding system laid by a kind of automatic brazing material | |
| CN207326246U (en) | A kind of Full-automatic welding equipment for furniture welding | |
| CN209830552U (en) | Full-automatic electric welding mechanical equipment for metal products | |
| CN106112355A (en) | A kind of welder of gas-cooker | |
| CN208977122U (en) | Automobile spoiler and aileron welding tooling | |
| CN213798156U (en) | Ultrasonic welding tool for cambered surface flexible product | |
| CN206105120U (en) | Full -automatic argon arc welding device of compressor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |