CN106624331A - Ultrasonic welding device for wire harness and rapid forming welding system - Google Patents
Ultrasonic welding device for wire harness and rapid forming welding system Download PDFInfo
- Publication number
- CN106624331A CN106624331A CN201611109307.0A CN201611109307A CN106624331A CN 106624331 A CN106624331 A CN 106624331A CN 201611109307 A CN201611109307 A CN 201611109307A CN 106624331 A CN106624331 A CN 106624331A
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- CN
- China
- Prior art keywords
- welding
- component
- wire harness
- ultrasonic
- ultrasonic wave
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention provides an ultrasonic welding device for a wire harness and a rapid forming welding system. The ultrasonic welding device for the wire harness comprises a base, a machine body fixed to the base, an ultrasonic transduction assembly, a welding die connected with the ultrasonic transduction assembly, a longitudinal adjusting assembly and a transverse adjusting assembly, wherein the longitudinal adjusting assembly and the transverse adjusting assembly are connected to the machine body and used for adjusting and fixing the position of a wire to be welded; a fine adjusting assembly which is in match with the longitudinal adjusting assembly is arranged on the base. The welding system comprises the ultrasonic welding device for the wire harness, wherein the ultrasonic welding device for the wire harness has the abovementioned structure and is connected with a welding control device; the welding control device comprises an ultrasonic generator which is connected with the ultrasonic transduction assembly, and a PLC control system which is in control connection with the longitudinal adjusting assembly, the transverse adjusting assembly and the fine adjusting assembly. According to the ultrasonic welding device for the wire harness and the rapid forming welding system, the welding control and the welding control mechanism are integrated, so that the rapid assembling, the fine adjusting and the accurate aligning can be achieved; the structure is compact, and the automation of welding is improved, so that the welding efficiency can be improved.
Description
Technical field
The present invention relates to solder technology, more particularly to a kind of ultrasonic wave wire harness welder and rapid shaping welding system
System.
Background technology
Device for ultrasonic welding is the body surface that two need welding are delivered to using dither ripple, in the situation of pressurization
Under, make the mutual friction of two body surface phases and formed and fused between molecular layer, so that the equipment that object firm welded is integrated,
Because ultrasonic bonding has the characteristics of being substantially better than traditional heat energy welding equipment so as to obtain good popularization and application.
However, current ultrasonic brazing unit is mostly using traditional heat energy welding structure, it is general using complicated control
With drive mechanism, it is required to manually carry out Set and Positioning, and the efficiency of actual welding is told somebody what one's real intentions are, and quality and security are also difficult to protect
Barrier.In order to improve the automatization level of device for ultrasonic welding, those skilled in the art have carried out various innovations and trial, as in
A kind of ultrasonic welding machine disclosed in state's patent ZL201510695644.1 and Chinese patent ZL201511016510.9 are disclosed
Ultrasonic welding machine, although this kind of welding equipment has certain automatization level, but control parameter is more, operation difficulty compared with
Greatly, carrying out continuous position operation control simply by each controlling organization not only needs very high professional level, equipment
Operational efficiency and precision be also difficult to well balance, have impact on the prospect of its actual popularization and application.
Therefore, how to ensure on the basis of ultrasonic brazing unit function, simplify its structure, reduce the difficulty of its operational control
Degree, improves the efficiency and quality of its welding, remains those skilled in the art and constantly brings forth new ideas the Important Problems of solution.
The content of the invention
It is an object of the invention to provide a kind of ultrasonic wave wire harness welder and rapid shaping welding system, it has knot
Structure is compact stable, the reliable efficient advantage of simple to operate and welding.
The present invention is achieved like this, a kind of ultrasonic wave wire harness welder, and it includes base, is fixed on base
Body, ultrasonic wave transducer component and the weld mold being connected with ultrasonic wave transducer component, it is characterised in that it also includes connection
Longitudinally adjust component and lateral adjustments component for adjusting and fixing position of connecting wires to be welded on body, on the base
It is additionally provided with the trimming assembly coordinated with longitudinally adjust component.
The ultrasonic wave transducer component includes ultrasonic transducer, mounting flange and is connected to mounting flange and ultrasonic wave
Amplifier between transducer, the mounting flange is fixedly connected with weld mold.
The longitudinally adjust component includes the cylinder and end slipway being fixed on body, the company of being slidably matched in end slipway
Longitudinal sliding block is connected to, the upper end of longitudinal sliding block is connected with cylinder-driven, the lower end of longitudinal sliding block is fixedly connected welding bed die.
The lateral adjustments component includes drive component and the transverse slipway being fixed on body, slides in transverse slipway
Transverse slider is connected with, one end connection drive component of transverse slider, the other end is connected with the weldering coordinated with welding bed die
Line location-plate.
The trimming assembly includes the lower shoe being fixed on base and the longitudinal direction fine setting slideway being arranged on lower shoe,
Fine setting slide block in longitudinal direction is slidably connected with longitudinal direction fine setting slideway, the longitudinal direction fine setting slideway is additionally provided with for driving longitudinal fine setting
The drive module of slide block operation；The fine setting locating piece coordinated with welding bed die is connected with the top of the longitudinal direction fine setting slide block.
Preferably：Flange fixed seat for connecting mounting flange is additionally provided with the base and for supporting welding mould
The support component of tool.
The present invention has also stated that a kind of rapid shaping welding system, it is characterised in that it includes the ultrasonic wave of said structure
Wire harness welder, the ultrasonic wave wire harness welder is connected with welding controller；The welding controller includes and surpasses
Supersonic generator and connect with the control of longitudinally adjust component, lateral adjustments component and trimming assembly that sound wave transduction assembly is connected
The PLC control system for connecing.
Preferably：The pressure of the welding system work is 0.1～0.8MPa；A length of 0.02～10S during welding；Spot welding work(
Rate is 800～20000W；Ultrasonic frequency is 15～40KHz.
Beneficial effects of the present invention are：This invention simplifies control complicated in conventional welding devices and drive mechanism, more
Loaded down with trivial details human weld's clamping process is avoided, it integrates welding control with welding controlling organization, realized quick
Clamping, so fine setting precisely contraposition, not only compact conformation, takes up room little, also improves the automation of welding, substantially increases
The efficiency of welding, has also been effectively ensured the quality of welding.
Description of the drawings
Fig. 1 is the structural representation of ultrasonic wave wire harness welder one embodiment of the present invention.
Fig. 2 is embodiment illustrated in fig. 1 internal structure schematic diagram.
Fig. 3 is the structural representation of ultrasonic wave transducer component of the present invention.
Fig. 4 is the structural representation of longitudinally adjust component of the present invention and lateral adjustments component.
Fig. 5 is the structural representation of trimming assembly of the present invention.
Fig. 6 is the structural side view of rapid shaping welding system one embodiment of the present invention.
Fig. 7 is the front view of structure shown in Fig. 6.
In figure, 1, body 2, base 3, longitudinally adjust component 4, trimming assembly 5, lateral adjustments component 6, ultrasound
Ripple transduction assembly 7, weld mold 8, flange fixed seat 9, support component.
Specific embodiment
The specific embodiment of the present invention is described further below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, the present invention is achieved in that a kind of ultrasonic wave wire harness welder, it include base 2,
The body 1 that is fixed on base 2, ultrasonic wave transducer component 6 and the weld mold 7 being connected with ultrasonic wave transducer component 6, its knot
Structure feature is that it also includes the He of longitudinally adjust component 3 for adjusting and fixing position of connecting wires to be welded being connected on body 1
Lateral adjustments component 5, is additionally provided with the trimming assembly 4 coordinated with longitudinally adjust component 3 on the base 2；The present invention is in work
When, ultrasonic energy is changed by ultrasonic wave transducer component 6 and is delivered on bonding wire by weld mold 7, before welding, lead to
The longitudinally adjust component 3 and lateral adjustments component 5 crossed on body 1 carries out position and fixes to bonding wire to be welded, and by fine setting
Component 4 adjusts position of the bonding wire relative to weld mold 7 so that welding ultrasonic energy can be uniformly transferred to bonding wire, improved
The quality of welding；Can realize treating welding equipment by longitudinally adjust component 3 and lateral adjustments component 5 and trimming assembly 4
Quick fixation, not only avoid the installation for driving location structure and fixture of complexity, also reduce welding operation control
Difficulty；So that whole welder structure is compacter, simpler reliability is operated.
Structure that each key feature of the invention is embodied as ultrasonic wave transducer component 6 as follows, as shown in Figure 3,
It includes ultrasonic transducer 603, mounting flange 601 and is connected between mounting flange 601 and ultrasonic transducer 603
Amplifier 602, the mounting flange 601 is fixedly connected with weld mold 7；By ultrasonic transducer 603 and amplifier 602
The ultrasound source that the external world passes over is converted to and is adapted to the energy of welding, and welding wire is passed to by weld mold 7.
The structure of longitudinally adjust component 3 and lateral adjustments component 5 is as shown in figure 4, the longitudinally adjust component 3 includes fixing
Cylinder 301 and end slipway 302 on body 1, is slidably connected with longitudinal sliding block 303 in end slipway 302, longitudinal direction is sliding
The upper end of block 303 is connected with cylinder 301, and the lower end of longitudinal sliding block 303 is fixedly connected welding bed die 304；The horizontal tune
Section component 5 includes drive component 501 and the transverse slipway 502 being fixed on body 1, the company of being slidably matched in transverse slipway 502
Transverse slider 503 is connected to, one end of transverse slider 503 connects drive component 501, and the other end is connected with matches somebody with somebody with welding bed die 304
The bonding wire location-plate 504 of conjunction；Its operation principle is such, and two welding wires to be welded are passed through lateral adjustments group by user first
Part 5 is realized pre-fixing, and drive component 501 drives transverse slider 503 to run along transverse slipway 502, until bonding wire location-plate 504
Coordinate with welding bed die 304 and push down welding wire, then control longitudinally adjust component 3, the edge of longitudinal sliding block 303 is driven by cylinder 301
End slipway 302 to run, until welding bed die 304 compresses welding wire and contacts with weld mold 7, and move to suitable position
Put.
Meanwhile, in order to further improve the precision of control, the present invention has also carried out more practical to longitudinally controlled regulation
Innovation, as shown in figure 5, the trimming assembly 4 includes the lower shoe 401 that is fixed on base 2 and is arranged on lower shoe 401
On longitudinal direction fine setting slideway 402, fine setting slide block 403 in longitudinal direction is slidably connected with longitudinal direction fine setting slideway 402, this is longitudinally finely tuned
Slideway 402 is additionally provided with the drive module 404 for driving the longitudinal direction fine setting operation of slide block 403；The top of the longitudinal direction fine setting slide block 403
Portion is connected with the fine setting locating piece 405 coordinated with welding bed die 304；So in the presence of drive module 404, longitudinal direction fine setting is slided
Block 403 will run along fine setting slideway 402, micro- so as to drive the fine setting locating piece 405 on longitudinal direction fine setting slide block 403 to run
Adjust locating piece 405 to coordinate jointly with welding bed die 304 and bonding wire location-plate 504 and welding wire is adjusted to into suitable welding post；
So positioned by longitudinally adjust component 3 and the quick-clamping of lateral adjustments component 5, and the side precisely aligned by trimming assembly 4
Formula, can also ensure that the quality of welding while welding efficiency is improved；Certainly, in the specific implementation, either fine setting is positioned
The operation of block 405, welding bed die 304 and bonding wire location-plate 504 can design corresponding displacement scale value or photoelectric displacement ginseng
Number, realizes the visual control and regulation of precision, is no lack of such accurate control technique in prior art.
In order to improve the reliability of structural strength and plant running, it is additionally provided with the base 2 for connecting mounting flange
601 flange fixed seat 8 and the support component 9 for supporting welding mould 7；To can be surpassed well by flange fixed seat 8
Sound wave transduction assembly 6 is fixed on base 2, and and can well be connected cooperation with weld mold 7, positioned at the bottom of weld mold 7
Support component 9 then can well keep the stability of the position of weld mold 7, place its because of external pressure play.
As shown in Figure 6 and Figure 7, the invention also discloses a kind of rapid shaping welding system, it includes the super of said structure
Sound wave wire harness welder, the ultrasonic wave wire harness welder is connected with welding controller 10；The welding controller 10
Including the supersonic generator being connected with ultrasonic wave transducer component and with longitudinally adjust component, lateral adjustments component and fine setting group
The PLC control system of part control connection.The present invention can be adjusted under the control of welding controller 10 by supersonic generator
The energy parameter of ultrasound source, the ultrasonic energy value required for so as to obtain welding, while by PLC control system, it is controllable
The action of longitudinally adjust component processed, lateral adjustments component and trimming assembly, so as to realize the overall process from clamping to welding track
Control, in practical operation, the pressure of the welding system work is 0.1～0.8MPa；A length of 0.02～10S during welding；Spot welding
Power is 800～20000W；Ultrasonic frequency is 15～40KHz；The welding system structure practicality is compact, operating automation degree
Height, while welding quality is ensured, substantially increases the efficiency of welding.
Claims (8)
1. a kind of ultrasonic wave wire harness welder, it includes base (2), body (1), the ultrasonic waves being fixed on base (2)
Energy component (6) and the weld mold (7) being connected with ultrasonic wave transducer component (6), it is characterised in that it also includes being connected to machine
Longitudinally adjust component (3) and lateral adjustments component (5) for adjusting and fixing position of connecting wires to be welded on body (1), it is described
The trimming assembly (4) coordinated with longitudinally adjust component (3) is additionally provided with base (2).
2. ultrasonic wave wire harness welder as claimed in claim 1, it is characterised in that ultrasonic wave transducer component (6) bag
Include ultrasonic transducer (603), mounting flange (601) and be connected to mounting flange (601) and ultrasonic transducer (603) it
Between amplifier (602), the mounting flange (601) is fixedly connected with weld mold (7).
3. ultrasonic wave wire harness welder as claimed in claim 2, it is characterised in that the longitudinally adjust component (3) includes
The cylinder (301) and end slipway (302) being fixed on body (1), end slipway is slidably connected with longitudinal cunning in (302)
Block (303), upper end and the cylinder (301) of longitudinal sliding block (303) are connected, and the lower end of longitudinal sliding block (303) is fixedly connected weldering
Connect bed die (304).
4. ultrasonic wave wire harness welder as claimed in claim 3, it is characterised in that the lateral adjustments component (5) includes
Drive component (501) and the transverse slipway (502) being fixed on body (1), transverse slipway is slidably connected with (502)
Transverse slider (503), one end connection drive component (501) of transverse slider (503), the other end is connected with and welding bed die
(304) the bonding wire location-plate (504) for coordinating.
5. ultrasonic wave wire harness welder as claimed in claim 4, it is characterised in that the trimming assembly (4) is including fixation
Lower shoe (401) on base (2) and longitudinal direction fine setting slideway (402) being arranged on lower shoe (401), longitudinal direction fine setting is slided
Longitudinal direction fine setting slide block (403) is slidably connected with road (402), longitudinal direction fine setting slideway (402) is additionally provided with vertical for driving
To the drive module (404) of fine setting slide block (403) operation；
The fine setting locating piece (405) coordinated with welding bed die (304) is connected with the top of longitudinal direction fine setting slide block (403).
6. ultrasonic wave wire harness welder as claimed in claim 5, it is characterised in that be additionally provided with the base (2) for
The flange fixed seat (8) and the support component (9) for supporting welding mould (7) of connection mounting flange (601).
7. a kind of rapid shaping welding system, it is characterised in that it includes the ultrasonic wave wire harness welding dress described in claim 6
Put, the ultrasonic wave wire harness welder is connected with welding controller (10)；
The welding controller (10) includes supersonic generator and and the longitudinally adjust being connected with ultrasonic wave transducer component
The PLC control system of component, lateral adjustments component and trimming assembly control connection.
8. rapid shaping welding system as claimed in claim 7, it is characterised in that the pressure of welding system work is 0.1
～0.8MPa；A length of 0.02～10S during welding；Spot welding power is 800～20000W；Ultrasonic frequency is 15～40KHz.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611109307.0A CN106624331A (en) | 2016-12-06 | 2016-12-06 | Ultrasonic welding device for wire harness and rapid forming welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611109307.0A CN106624331A (en) | 2016-12-06 | 2016-12-06 | Ultrasonic welding device for wire harness and rapid forming welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106624331A true CN106624331A (en) | 2017-05-10 |
Family
ID=58818351
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611109307.0A Pending CN106624331A (en) | 2016-12-06 | 2016-12-06 | Ultrasonic welding device for wire harness and rapid forming welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106624331A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111344100A (en) * | 2017-08-29 | 2020-06-26 | 申克索诺系统有限责任公司 | Method for welding electrical conductors by means of ultrasound and ultrasound metal welding device |
| CN112570937A (en) * | 2020-12-08 | 2021-03-30 | 深圳市亚启科技有限公司 | Control system and method for synchronous welding of wire forming machine |
| CN113923915A (en) * | 2021-10-28 | 2022-01-11 | 贵州航天南海科技有限责任公司 | Electric element fine adjustment mechanism and use method thereof |
| CN114192966A (en) * | 2021-12-30 | 2022-03-18 | 广州市新栋力超声电子设备有限公司 | Hand-held type ultrasonic welding machine |
| CN114226946A (en) * | 2021-12-30 | 2022-03-25 | 上海骄成超声波技术股份有限公司 | Ultrasonic welding device and welding method |
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| CN111344100A (en) * | 2017-08-29 | 2020-06-26 | 申克索诺系统有限责任公司 | Method for welding electrical conductors by means of ultrasound and ultrasound metal welding device |
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| CN114226946B (en) * | 2021-12-30 | 2023-09-08 | 上海骄成超声波技术股份有限公司 | Ultrasonic welding device and welding method |
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Application publication date: 20170510 |