CN201559028U - Gantry-travelling type plane coordinate numerical control ultrasonic welding machine tool - Google Patents
Gantry-travelling type plane coordinate numerical control ultrasonic welding machine tool Download PDFInfo
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- CN201559028U CN201559028U CN2009202740927U CN200920274092U CN201559028U CN 201559028 U CN201559028 U CN 201559028U CN 2009202740927 U CN2009202740927 U CN 2009202740927U CN 200920274092 U CN200920274092 U CN 200920274092U CN 201559028 U CN201559028 U CN 201559028U
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Abstract
The utility model provides a gantry-travelling type plane coordinate numerical control ultrasonic welding machine tool. The utility model is characterized in that the gantry-moving type plane coordinate numerical control ultrasonic welding machine tool belongs to a special welding and processing device for combining an ultrasonic welding machine with a numerical control machine tool. The utility model adopts the machine tool structure with a box type fixed working table and a traveller gantry, and an air cylinder driven by being controlled, a high-power ultrasonic resonator and a welding head are respectively arranged on a transverse carriage arranged on a cross beam of the gantry; and a high-power ultrasonic generator is used for providing a vibration source, a numerical control system is used for controlling a servo motor, a screw system driving gantry, the transverse carriage and the plane coordinate for addressing through programming, the air cylinder stretches from top to bottom to drive the high-power ultrasonic resonator, and the welding head performs welding and resetting. By adopting the technical scheme, the machine tool overcomes the problems and defects existing in the prior art of high cost, low efficiency, large materials for petty use and waste of resources for processing equipment, realizes the automatic numerical control ultrasonic welding for the more complex large workpieces through the numerical control addressing and the automatic point-by-point, hop-by-hop and variable-time welding and achieves the purposes of low cost, high efficiency and high quality.
Description
Technical field
The utility model relates to a kind of Digit Control Machine Tool, specifically is meant ultrasonic welding machine is combined with numerical control machine tool technique, is used for workpiece is carried out a kind of portal frame movable type horizontal coordinate numerical control ultrasonic welding machine that high efficiency is accurately located welding processing.
Background technology
Ultrasonic bonding is the surface of the work that the mechanical wave of dither is delivered to two needs welding, under the situation of pressurization, make the mutual friction of two surface of the work phases and form a kind of solder technology that fuses between molecular layer, now be widely used in the welding of metallic surface welding, thermoplastic.
The supersonic welder of prior art adopts and manually by model soldering tip and clamping tool workpiece is carried out disposable welding fabrication for the less workpiece welding of solder side; For the big comparatively complicated large-scale workpiece different of solder side with each pad material or thickness parameter, the large-scale radiating seat of automobile for example, heat-exchanging fin, the honeycomb core components, be subjected to the restriction of transducer power and large-scale model soldering tip, need carry out pointwise to workpiece, piecemeal, (changing weld interval according to solder joint thickness) during change welds, prior art lacks this type of special processing equipment, some enterprises take the soldering tip with supersonic welder to be retrofitted on the Z axle as universal numerical control cutting apparatus such as " machining centers ", clamping workpiece is carried out the welding processing operation on movable table, thereby have the cost height, efficient is low, equipment is wasted one's talent on a petty job, the problems and shortcomings of the process equipment wasting of resources.
Summary of the invention
At the problems and shortcomings that above-mentioned prior art exists, the utility model adopts the machine tool structure of box stationary work-table, mobile gantry frame, and controlled air cylinder driven high-power ultrasonics oscillator, soldering tip are set on the cross slide of portal frame crossbeam setting; Provide vibration source by high-power ultrasound generator, by digital control system according to the programming Control servomotor, screw rod system drives portal frame, the cross slide plane coordinates is target-seeking, cylinder is telescopic drive high-power ultrasonics oscillator up and down, the technical scheme that soldering tip is carried out welding and resetted, a kind of special welding processing equipment of the portal frame movable type horizontal coordinate numerical control ultrasonic welding machine that ultrasonic welding machine is combined with Digit Control Machine Tool is provided, be intended to by numerical control target-seeking, automatically pointwise, piecemeal, weld during change, make the ultrasonic bonding numerical controlization of comparatively complicated large-scale workpiece, automation is to reach low-cost, high efficiency, high-quality purpose.
The purpose of this utility model is achieved in that portal frame movable type horizontal coordinate numerical control ultrasonic welding machine, it is a kind of special welding processing equipment that ultrasonic welding machine is combined with Digit Control Machine Tool, comprise stationary work-table, mobile gantry frame, cross slide, cylinder, oscillator, soldering tip, Y-axis servomotor, X-axis servomotor, ball screw assembly,, digital control system, supersonic generator, wherein: described stationary work-table is for making of conventional bed piece material, hollow, rectangular is box, the hold concurrently support unit of lathe bed of workbench; The top of stationary work-table is the plane, and the plane is provided with the installing hole that anchor clamps are set, and stationary work-table vertical two sides are provided with and are parallel to each other, and supporting guiding described mobile gantry frame is done longitudinal sliding motion, the channled rail of evagination; Along the axis in the channled rail groove leading screw part of ball screw assembly, is housed, an end of stationary work-table is equipped with the Y-axis servomotor and links to each other with leading screw; Described mobile gantry frame is for welded steel plate, the doorframe shape that constitutes by one crossbeam of two upright supports, laterally straddle the moving-member on the vertical two side channel shape guide rails of described stationary work-table, be vertical X-axis movable part of lathe; The bottom of two columns of mobile gantry frame, be respectively equipped with the channled rail sliding connection of spill cast iron chute and described stationary work-table, the ball nut part that ball screw assembly, is housed in the chute partly is connected with a joggle with leading screw in the channled rail groove of described stationary work-table, the crossbeam of mobile gantry frame is respectively equipped with the cast iron channled rail of level longitudinally on two sides, along the axis in the channled rail groove leading screw part of ball screw assembly, is housed, an end of crossbeam is equipped with two X-axis servomotors and links to each other with the leading screw of crossbeam two sides respectively; Described cross slide is provided with cast iron spill chute for one side, and another side is the rectangle support plate on plane, and the chute of two cross slides is slidingly fitted in respectively on the channled rail of described mobile gantry frame crossbeam two sides, is the moving part of horizontal y-axis shift of lathe; The ball nut part that ball screw assembly, is housed in the chute partly is connected with a joggle with leading screw in the channled rail groove of described mobile gantry frame crossbeam, the support plate of cross slide vertically, the ultrasonic wave soldering set of being made up of cylinder, oscillator, soldering tip is housed, the piston rod of cylinder down, coaxial line connects described oscillator, connect described soldering tip under the oscillator, the tip of the soldering tip frustum of a cone is adorned two cover ultrasonic wave soldering sets down side by side on each cross slide, and independent separately controlled; Described cylinder is the pneumatic flexible executive component of standard, and cylinder is switched by the keying of the compressed air source magnetic valve of digital control system control by flexible pipe, carry out pneumatic flexible; Described oscillator is columniform, the electric oscillation of described supersonic generator output is converted to the ultrasonic wave transducer device of mechanical oscillation; Described soldering tip is elongated truncated cone titanium alloy member; Described Y-axis servomotor, X-axis servomotor, ball screw assembly,, digital control system; Standard configuration for conventional CNC milling machine; Described supersonic generator is that ultrasonic electric oscillation takes place and the cabinet type electric device of exporting, and links to each other power output 900W, frequency 40kHz with described oscillator by output cable.
Operation principle
During work, welded piece is clamped by the special fixture that is fixed on the stationary work-table, digital control system is according to the program of input, control Y-axis servomotor, the X-axis servomotor, ball screw assembly, drives the mobile gantry frame respectively, cross slide is vertical, laterally move, it is target-seeking that the soldering tip of boot appointment is made plane coordinates, specify according to program, the appointment soldering tip can be in four, also can be a plurality of combinations wherein, when specifying soldering tip to be moved to the top of welded piece bond pad locations, the keying of digital control system control compressed air source magnetic valve is switched, and the piston rod that drives cylinder is flexible, drives oscillator, soldering tip welds downwards, retraction resets, welding pressure can be by the compressed air pressure adjustment, to the thicker solder joint of thickness, the weldering section changes weld interval automatically by digital control system control.
Above-mentioned, the utility model adopts the machine tool structure of box stationary work-table, mobile gantry frame, cylinder, high-power ultrasonics oscillator, the soldering tip of the controlled driving of device on the cross slide that the portal frame crossbeam is provided with; Provide vibration source by high-power ultrasound generator, by digital control system according to the programming Control servomotor, screw rod system drives portal frame, cross slide, plane coordinates is target-seeking, cylinder is telescopic drive high-power ultrasonics oscillator up and down, the technical scheme that soldering tip is carried out welding and resetted, a kind of special welding processing equipment of the portal frame movable type horizontal coordinate numerical control ultrasonic welding machine that ultrasonic welding machine is combined with Digit Control Machine Tool that is provided, overcome the cost height that prior art exists, efficient is low, equipment is wasted one's talent on a petty job, the problems and shortcomings of the process equipment wasting of resources, target-seeking by numerical control, automatically pointwise, piecemeal, weld during change, make the ultrasonic bonding numerical controlization of comparatively complicated large-scale workpiece, automation has reached low cost, high efficiency, high-quality purpose.
Description of drawings
Fig. 1 is the main TV structure of portal frame movable type horizontal coordinate numerical control ultrasonic welding machine of the present utility model and supporting digital control system, the schematic diagram of supersonic generator regulator cubicle;
Fig. 2 is the schematic diagram of the side-looking structure of portal frame movable type horizontal coordinate numerical control ultrasonic welding machine of the present utility model.
Below in conjunction with the embodiment in the accompanying drawing the utility model is described in further detail, but should not be construed as any restriction of the present utility model.
Among the figure: stationary work-table 1, mobile gantry frame 2, column 21, crossbeam 22, cross slide 3, cylinder 4, oscillator 5, soldering tip 6, Y-axis servomotor 01, X-axis servomotor 02, ball screw assembly, 03, digital control system 04, supersonic generator 05, channled rail 06.
The specific embodiment
Consult Fig. 1～Fig. 2, a kind of portal frame movable type horizontal coordinate numerical control ultrasonic welding machine of the present utility model, it is a kind of special welding processing equipment that ultrasonic welding machine is combined with Digit Control Machine Tool, comprise stationary work-table 1, mobile gantry frame 2, cross slide 3, cylinder 4, oscillator 5, soldering tip 6, Y-axis servomotor 01, X-axis servomotor 02, ball screw assembly, 03, digital control system 04, supersonic generator 05, wherein: described stationary work-table 1 is for making of conventional bed piece material, hollow, rectangular is box, the hold concurrently support unit of lathe bed of workbench; The top of stationary work-table is the plane, and the plane is provided with the installing hole that anchor clamps are set, and stationary work-table vertical two sides are provided with and are parallel to each other, and supporting guiding described mobile gantry frame 2 is done longitudinal sliding motion, the channled rail 06 of evagination; Along the axis in channled rail 06 groove leading screw part of ball screw assembly, 03 is housed, an end of stationary work-table is equipped with Y-axis servomotor 01 and links to each other with leading screw; Described mobile gantry frame 2 is for welded steel plate, the doorframe shape that constitutes by one crossbeam of two upright supports, laterally straddle the moving-member on described stationary work-table 1 vertical two side channel shape guide rails 06, be vertical X-axis movable part of lathe; The bottom of two columns of mobile gantry frame, be respectively equipped with channled rail 06 sliding connection of spill cast iron chute and described stationary work-table 1, the ball nut part that ball screw assembly, 03 is housed in the chute partly is connected with a joggle with leading screw in channled rail 06 groove of described stationary work-table 1, the crossbeam of mobile gantry frame is respectively equipped with the cast iron channled rail 06 of level longitudinally on two sides, along the axis in channled rail 06 groove leading screw part of ball screw assembly, 03 is housed, an end of crossbeam is equipped with two X-axis servomotors 02 and links to each other with the leading screw of crossbeam two sides respectively; Described cross slide 3 is provided with cast iron spill chute for one side, and another side is the rectangle support plate on plane, and the chute of two cross slides is slidingly fitted in respectively on the channled rail 06 of described mobile gantry frame 2 crossbeams two sides, is the moving part of horizontal y-axis shift of lathe; The ball nut part that ball screw assembly, 03 is housed in the chute partly is connected with a joggle with leading screw in channled rail 06 groove of described mobile gantry frame 2 crossbeams, the support plate of cross slide vertically, the ultrasonic wave soldering set of being made up of cylinder 4, oscillator 5, soldering tip 6 is housed, the piston rod of cylinder 4 down, coaxial line connects described oscillator 5, connect described soldering tip 6 under the oscillator 5, the tip of soldering tip 6 frustums of a cone is adorned two cover ultrasonic wave soldering sets down side by side on each cross slide, and independent separately controlled; Described cylinder 4 is the pneumatic flexible executive component of standard, and cylinder is switched by the keying of the compressed air source magnetic valve of digital control system 04 control by flexible pipe, carry out pneumatic flexible; Described oscillator 5 is columniform, the electric oscillation of described supersonic generator 05 output is converted to the ultrasonic wave transducer device of mechanical oscillation; Described soldering tip 6 is elongated truncated cone titanium alloy member; Described Y-axis servomotor 01, X-axis servomotor 02, ball screw assembly, 03, digital control system 04; Standard configuration for conventional CNC milling machine; Described supersonic generator 05 is that ultrasonic electric oscillation takes place and the cabinet type electric device of exporting, and links to each other power output 900W, frequency 40kHz by output cable with described oscillator 5.
Operation principle
During work, welded piece is clamped by the special fixture that is fixed on the stationary work-table 1, digital control system 04 is according to the program of input, control Y-axis servomotor 01, X-axis servomotor 02, ball screw assembly, 03 drives mobile gantry frame 2 respectively, cross slide 3 is vertical, laterally move, it is target-seeking that the soldering tip 6 of boot appointment is made plane coordinates, specify according to program, appointment soldering tip 6 can be in four, also can be a plurality of combinations wherein, when specifying soldering tip 6 to be moved to the top of welded piece bond pad locations, the keying of digital control system 04 control compressed air source magnetic valve is switched, and the piston rod that drives cylinder 4 is flexible, drives oscillator 5, soldering tip 6 welds downwards, retraction resets, welding pressure can be by the compressed air pressure adjustment, to the thicker solder joint of thickness, the weldering section changes weld interval automatically by digital control system 04 control.
Claims (1)
1. portal frame movable type horizontal coordinate numerical control ultrasonic welding machine, it is characterized in that:, comprise stationary work-table (1), mobile gantry frame (2), cross slide (3), cylinder (4), oscillator (5), soldering tip (6), Y-axis servomotor (01), X-axis servomotor (02), ball screw assembly, (03), digital control system (04), supersonic generator (05) a kind of special welding processing equipment that ultrasonic welding machine combines with Digit Control Machine Tool; Wherein, described stationary work-table (1) is for the making of conventional bed piece material, and hollow, rectangular is box, the hold concurrently support unit of lathe bed of workbench; The top of stationary work-table is the plane, and the plane is provided with the installing hole that anchor clamps are set, stationary work-table vertical two sides are provided with and are parallel to each other, and the supporting described mobile gantry frame of guiding (2) is done longitudinal sliding motion, the channled rail of evagination (06); Along the axis in channled rail (06) groove leading screw part of ball screw assembly, (03) is housed, an end of stationary work-table is equipped with Y-axis servomotor (01) and links to each other with leading screw;
Described mobile gantry frame (2) is for welded steel plate, the doorframe shape that constitutes by one crossbeam of two upright supports, laterally straddle the moving-member on the vertical two side channel shape guide rails (06) of described stationary work-table (1), be vertical X-axis movable part of lathe; The bottom of two columns of mobile gantry frame, be respectively equipped with channled rail (06) sliding connection of spill cast iron chute and described stationary work-table (1), the ball nut part that ball screw assembly, (03) is housed in the chute partly is connected with a joggle with leading screw in channled rail (06) groove of described stationary work-table (1), the crossbeam of mobile gantry frame is respectively equipped with the cast iron channled rail (06) of level longitudinally on two sides, along the axis in channled rail (06) groove leading screw part of ball screw assembly, (03) is housed, an end of crossbeam is equipped with two X-axis servomotors (02) and links to each other with the leading screw of crossbeam two sides respectively;
Described cross slide (3) is provided with cast iron spill chute for one side, another side is the rectangle support plate on plane, the chute of two cross slides is slidingly fitted in respectively on the channled rail (06) of described mobile gantry frame (2) crossbeam two sides, is the moving part of horizontal y-axis shift of lathe; The ball nut part that ball screw assembly, (03) is housed in the chute partly is connected with a joggle with leading screw in channled rail (06) groove of described mobile gantry frame (2) crossbeam, the support plate of cross slide vertically, the ultrasonic wave soldering set of being made up of cylinder (4), oscillator (5), soldering tip (6) is housed, the piston rod of cylinder (4) down, coaxial line, connect described oscillator (5), connect described soldering tip (6) under the oscillator (5), the tip of soldering tip (6) frustum of a cone down, adorn two cover ultrasonic wave soldering sets on each cross slide side by side, and independent separately controlled;
Described cylinder (4) is the pneumatic flexible executive component of standard, and cylinder is switched by the keying of the compressed air source magnetic valve of digital control system (04) control by flexible pipe, carry out pneumatic flexible;
Described oscillator (5) is columniform, the electric oscillation of described supersonic generator (05) output is converted to the ultrasonic wave transducer device of mechanical oscillation;
Described soldering tip (6) is elongated truncated cone titanium alloy member;
Described Y-axis servomotor (01), X-axis servomotor (02), ball screw assembly, (03), digital control system (04) are the standard configuration of conventional CNC milling machine;
Described supersonic generator (05) is that ultrasonic electric oscillation takes place and the cabinet type electric device of exporting, and links to each other power output 900W, frequency 40kHz by output cable with described oscillator (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202740927U CN201559028U (en) | 2009-11-24 | 2009-11-24 | Gantry-travelling type plane coordinate numerical control ultrasonic welding machine tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009202740927U CN201559028U (en) | 2009-11-24 | 2009-11-24 | Gantry-travelling type plane coordinate numerical control ultrasonic welding machine tool |
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| CN201559028U true CN201559028U (en) | 2010-08-25 |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101700602B (en) * | 2009-11-24 | 2011-12-28 | 宁波市凯博数控机械有限公司 | Portal frame movable type horizontal coordinate numerical control ultrasonic welding machine |
| CN102528364A (en) * | 2012-02-17 | 2012-07-04 | 常熟市友邦散热器有限责任公司 | Radiating fin positioning device of radiating fin edge welding machine |
| CN102897610A (en) * | 2012-11-09 | 2013-01-30 | 吴发轴 | Non-woven fabric covering machine for water discharging plate or water discharging belt |
| CN103029295A (en) * | 2012-12-29 | 2013-04-10 | 苏州凯尔博精密机械有限公司 | Ultrasonic welding machine |
| CN103143832A (en) * | 2013-02-26 | 2013-06-12 | 芜湖新宝超声波设备有限公司 | Ultrasonic welding machine |
| CN103930259A (en) * | 2011-11-15 | 2014-07-16 | 艾利丹尼森公司 | Manual sonic welding machine |
| CN106994574A (en) * | 2017-05-13 | 2017-08-01 | 上乘精密科技（苏州）有限公司 | A kind of automatic electric rivet welding device |
| CN107175437A (en) * | 2017-05-13 | 2017-09-19 | 上乘精密科技（苏州）有限公司 | A kind of automatic arc spot welding control system |
| CN110328858A (en) * | 2019-05-29 | 2019-10-15 | 佛山市迪安通讯设备有限公司 | A kind of hot pressure equipment for hanging antenna oscillator piece for room bulkhead |
| CN111452118A (en) * | 2020-04-07 | 2020-07-28 | 广州龙越自动化工程有限公司 | Ultrasonic cutting mechanism of ear-hang and nose line for full-servo mask |
| US11097387B2 (en) * | 2017-06-12 | 2021-08-24 | Xiangyi Dong | Machining center |
| CN113752566A (en) * | 2021-09-13 | 2021-12-07 | 上海迪扬过滤系统有限公司 | Welding device for protective belt of dust removal filter cylinder and welding process thereof |
| EP4295995A1 (en) * | 2022-06-21 | 2023-12-27 | Isochronic AG | Machining system and method of operating the machining system |
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2009
- 2009-11-24 CN CN2009202740927U patent/CN201559028U/en not_active Expired - Lifetime
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101700602B (en) * | 2009-11-24 | 2011-12-28 | 宁波市凯博数控机械有限公司 | Portal frame movable type horizontal coordinate numerical control ultrasonic welding machine |
| CN103930259A (en) * | 2011-11-15 | 2014-07-16 | 艾利丹尼森公司 | Manual sonic welding machine |
| CN102528364A (en) * | 2012-02-17 | 2012-07-04 | 常熟市友邦散热器有限责任公司 | Radiating fin positioning device of radiating fin edge welding machine |
| CN102528364B (en) * | 2012-02-17 | 2014-06-18 | 常熟市友邦散热器有限责任公司 | Radiating fin positioning device of radiating fin edge welding machine |
| CN102897610A (en) * | 2012-11-09 | 2013-01-30 | 吴发轴 | Non-woven fabric covering machine for water discharging plate or water discharging belt |
| CN102897610B (en) * | 2012-11-09 | 2015-12-23 | 吴发轴 | A kind of nonwoven fabrics taping machine for drain board or drainage belt |
| CN103029295A (en) * | 2012-12-29 | 2013-04-10 | 苏州凯尔博精密机械有限公司 | Ultrasonic welding machine |
| CN103143832A (en) * | 2013-02-26 | 2013-06-12 | 芜湖新宝超声波设备有限公司 | Ultrasonic welding machine |
| CN106994574A (en) * | 2017-05-13 | 2017-08-01 | 上乘精密科技（苏州）有限公司 | A kind of automatic electric rivet welding device |
| CN107175437A (en) * | 2017-05-13 | 2017-09-19 | 上乘精密科技（苏州）有限公司 | A kind of automatic arc spot welding control system |
| US11097387B2 (en) * | 2017-06-12 | 2021-08-24 | Xiangyi Dong | Machining center |
| CN110328858A (en) * | 2019-05-29 | 2019-10-15 | 佛山市迪安通讯设备有限公司 | A kind of hot pressure equipment for hanging antenna oscillator piece for room bulkhead |
| CN111452118A (en) * | 2020-04-07 | 2020-07-28 | 广州龙越自动化工程有限公司 | Ultrasonic cutting mechanism of ear-hang and nose line for full-servo mask |
| CN111452118B (en) * | 2020-04-07 | 2021-10-08 | 广州龙越自动化设备有限公司 | Ultrasonic cutting mechanism of ear-hang and nose line for full-servo mask |
| CN113752566A (en) * | 2021-09-13 | 2021-12-07 | 上海迪扬过滤系统有限公司 | Welding device for protective belt of dust removal filter cylinder and welding process thereof |
| EP4295995A1 (en) * | 2022-06-21 | 2023-12-27 | Isochronic AG | Machining system and method of operating the machining system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100825 Effective date of abandoning: 20091124 |