CN205630830U - High frequency longitudinal -torsional composite vibration sponge workstation that punches - Google Patents
High frequency longitudinal -torsional composite vibration sponge workstation that punches Download PDFInfo
- Publication number
- CN205630830U CN205630830U CN201620314086.XU CN201620314086U CN205630830U CN 205630830 U CN205630830 U CN 205630830U CN 201620314086 U CN201620314086 U CN 201620314086U CN 205630830 U CN205630830 U CN 205630830U
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- China
- Prior art keywords
- high frequency
- hybrid transducer
- transducer vibration
- vibration
- frequency hybrid
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Abstract
The utility model particularly relates to a high frequency longitudinal -torsional composite vibration sponge workstation that punches. It includes base, horizontal migration mechanism, mount, vertical moving mechanism, support frame and high frequency longitudinal -torsional composite vibration perforating device, high frequency longitudinal -torsional composite vibration perforating device includes supersonic generator, ultrasonic transducer, an at least step change width of cloth pole and a rotating tubular blade, rotating tubular blade include with become connector, the body that includes the cavity and blade that width of cloth pole meets, threaded connection is passed through with the connector to body one end, and the other end is equipped with the blade, be provided with the longitudinal -torsional composite vibration convert structure on the body. The utility model provides a technical scheme is through mode light punching on the sponge of high frequency longitudinal -torsional composite vibration, wait to process the work piece and pass through horizontal migration mechanism and realize horizontal migration, the perforating device pass through vertical moving mechanism can realize about accurate motion, can wait to process work piece specific position as requested through the mount and carry out accurate automatic control and punch.
Description
Technical field
This utility model belongs to transfer roll process equipment, is specifically related to a kind of high frequency Hybrid transducer vibration sponge punching work
Platform.
Background technology
The transfer roll of printer or photocopier generally comprises metal core axle and is set in the elastomer layer outside metal core axle,
Described elastomer layer is typically above-mentioned elastomeric material, in order to arrange internal mandrel, needs to open hole on elastomeric material.Transfer roll
Belonging to the core component of printer or photocopier, the flatness requirement for dimensional accuracy and profile is the highest.
On sponge, punching can be to consider the following two kinds mode at present: one uses cutter Drilling operation, such as China specially
Profit CN201856270U discloses technique scheme, but under rotary cutter effect, can be axially by level and torsion
Power, causes multi-direction deformation, in order to ensure that the hole circularity of processing, size and axial levelness then must by manual operation at any time
Adjusting stress to realize, even if so there is also higher defect rate, so processing cost is high, efficiency is low.Its two utilizations foaming
The characteristic that the heat of sponge own is easily melted, uses heating wire or laser boring, but rapidoprint surface can be caused by thermal cutting
Damage, controls difficulty big, and working (machining) efficiency is low, and the course of processing also can produce a large amount of harmful gas, pollutes environment.
And above-mentioned cannot realize automation mechanized operation, human cost is too high, and production efficiency is relatively low.
Summary of the invention
This utility model provides a kind of high frequency Hybrid transducer vibration sponge punching workbench, in order to solve current transfer roll
Elastomer layer working (machining) efficiency low, the problems such as automaticity is low, and Product Precision is low.
In order to solve above-mentioned technical problem, the technical solution of the utility model is: described high frequency Hybrid transducer vibration sponge
Punching workbench, the horizontal mobile mechanism including base, being arranged on described base, be arranged on horizontal mobile mechanism fixing
Frame, the vertical travel mechanism being arranged on described base, the bracing frame being arranged in described vertical travel mechanism and be arranged on institute
Stating on bracing frame and be positioned at the high frequency Hybrid transducer vibration perforating device above described fixed mount, described high frequency Hybrid transducer vibrates
The ultrasonic transducer that perforating device includes supersonic generator, be connected by wire with described supersonic generator is with described
At least one-level horn that ultrasonic transducer is connected and the Tubular tool that is connected with described horn.
Described Tubular tool is threaded connection with the horn being connected, and described Tubular tool includes and described horn phase
The union joint connect, the body including cavity and cutting edge, described body one end is threaded connection with union joint, and the other end is provided with institute
Stating cutting edge, described body and union joint junction are provided with arc transition structure.
Being provided with Hybrid transducer vibration transformational structure on described body, described Hybrid transducer vibration transformational structure is that spiral is oblique
Groove structure, spiral inclined hole structure, along spiral path array hole structure or helical structure, Hybrid transducer vibration transformational structure is spiral shell
During rotation flume structure, the lead angle of spiral chute centrage is between 3-87 degree；Hybrid transducer vibration transformational structure is spiral
During inclined hole structure, the lead angle of spiral inclined hole centrage is between 3-87 degree；Hybrid transducer vibration transformational structure is along spiral
During thread path array hole structure, the lead angle of spiral path is between 3-87 degree；Hybrid transducer vibration transformational structure is spiral shell
During rotation structure, the helical angle of helical structure is between 3-87 degree；
Workpiece to be processed is placed on described fixed mount, can do with horizontal mobile mechanism as required and move in the horizontal direction
Dynamic, described high frequency Hybrid transducer vibration perforating device moves down under vertical travel mechanism drives, with Tubular tool pass described in treat
Processing workpiece, completes drilling operation.
Further, described fixed mount includes carrying the base plate of described workpiece to be processed, around described base plate and with to be added
The housing that work workpiece configurations matches and be arranged under base plate and be fixed on the footing on described horizontal mobile mechanism, described base plate
It is provided with the neutral gear allowing that described Tubular tool passes.
Further, described ultrasonic transducer produces axial vibration, and frequency of vibration is 10-120kHz.
Further, described arc transition structure is formed by spot welding, and arc radius is 1mm-20mm.
Further, described cutting edge is arranged on body by welding.
Further, the material of described body is TC4 titanium alloy or 316L rustless steel, and the material of described cutting edge is TC4 titanium
Alloy or 316L rustless steel or high-speed steel or hard alloy.
Further, the pipe thickness of described body is 0.5-3mm.
Further, described cutting edge generally rounding bench-type, gradient is 1:5-1:100.
Further, the end of described cutting edge has the crescent breach of even circumferential distribution, and every month, thread form breach was equal
There is sharp edge edge, in the middle of two adjacent crescent breach, there is a sharp wedge angle.
Further, described housing is provided with card and sets the in-flanges of workpiece to be processed.
Further, described base plate is away from described horizontal mobile mechanism 1-5cm.
Further, described fixed mount is bolted on shown horizontal mobile mechanism.
Further, being provided with passage in described union joint, described passage end communicates with external air compressor, the other end
Communicate with the cavity of described body.
Further, described horizontal mobile mechanism includes the lengthwise movement platform being arranged on described base and is arranged on vertical
Transverse movement platform on motion platform；Described vertical travel mechanism includes the column being arranged on shown base, is arranged on
The screw mandrel that driving motor on column is connected with by shaft coupling and driving motor, support frame as described above is arranged on silk by pair of nut
On bar.
Further, described vertical travel mechanism also includes that vertical micro-adjusting mechanism, described vertical micro-adjusting mechanism pass through nut
Pair is arranged on screw mandrel, and support frame as described above is connected with vertical micro-adjusting mechanism.
The technical scheme that this utility model provides easily is punched by the way of high frequency Hybrid transducer vibrates on sponge, beats
Hole process stabilization, aperture size precision is high, and the smooth not damaged of hole wall surface, workpiece to be processed realizes two by horizontal mobile mechanism
Arbitrary trajectory in dimensional plane moves, and perforating device can realize upper and lower precise motion by vertical travel mechanism, passes through fixed mount
Punching can be automatically controlled accurately as requested at workpiece to be processed ad-hoc location, the transfer roll higher to required precision
Automatization's process meaning is great.
Accompanying drawing explanation
Fig. 1 is the structure of high frequency Hybrid transducer described in the utility model vibration sponge punching workbench one detailed description of the invention
Schematic diagram；
Fig. 2 is the sectional view of fixed mount one detailed description of the invention described in the utility model；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is the punching sectional view of workpiece to be processed shown in Fig. 1；
Fig. 5 is the top view of Fig. 4；
Fig. 6 is the structural representation of Tubular tool one detailed description of the invention described in the utility model；
Fig. 7 is described Tubular tool enlarged partial sectional view；
Fig. 8 is the spiral chute structure partial view of Hybrid transducer vibration transformational structure in described body；
Fig. 9 is the spiral inclined hole architecture partial view of Hybrid transducer vibration transformational structure in described body；
Figure 10 be in described body Hybrid transducer vibration transformational structure along spiral path array hole structure partial view；
Figure 11 is the helical structure partial view of Hybrid transducer vibration transformational structure in described body；
Shown in figure:
10-workpiece to be processed, 20-through hole；
1-base, 3-fixed mount, 5-bracing frame；
11-supersonic generator, 12-wire, 13-ultrasonic transducer, 14-horn, 15-Tubular tool
21-lengthwise movement platform, 22-transverse movement platform；
31-base plate, 32-housing, 33-footing, 34-in-flanges；
41-column, 42-drives motor, 43-shaft coupling, 44-screw mandrel, 45-pair of nut, the vertical micro-adjusting mechanism of 46-；
151-union joint, 152-body, 153-cutting edge, 154-Hybrid transducer vibration transformational structure, 155-arc transition knot
Structure, 156-cavity, 157-passage, 158-crescent breach, the sharp wedge angle of 159-；
1541-spiral chute structure, 1542-spiral inclined hole structure, 1543-are along spiral path array hole structure, 1544-
Helical structure.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments high frequency Hybrid transducer vibration sponge punching work to the utility model proposes
Station and application are described in further detail.Will according to following explanation and claims, advantage of the present utility model and feature
Become apparent from.It should be noted that, accompanying drawing all uses the form simplified very much and all uses non-ratio accurately, only in order to convenient, bright
Aid in illustrating the purpose of this utility model embodiment clearly.
High frequency Hybrid transducer described in the utility model vibration sponge punching workbench, including base 1, is arranged on described base
Horizontal mobile mechanism on 1, the fixed mount 3 being arranged on horizontal mobile mechanism, the vertical moving machine that is arranged on described base 1
Structure, the bracing frame 5 being arranged in described vertical travel mechanism and be arranged on support frame as described above 5 and be positioned on described fixed mount 3
The high frequency Hybrid transducer vibration perforating device of side.Workpiece to be processed 10 namely sponge block is fastened in fixed mount 3.
As it is shown in figure 1, described horizontal mobile mechanism includes lengthwise movement platform 21 and transverse movement platform 22, ball-screw
The lengthwise movement platform 21 of drive form is arranged on base 1 by bolt-connection, the transverse movement of ball-screw drive form
Platform 22 is arranged on lengthwise movement platform 21 by bolt-connection, and fixed mount 3 is arranged on transverse movement by bolt-connection and puts down
On platform 22, being driven by the cooperation of lengthwise movement platform 21, transverse movement platform 22, fixed mount 3 drives workpiece to be processed 10 real
Arbitrary trajectory in existing horizontal and vertical compound two dimensional surface moves.
With continued reference to Fig. 1, described vertical travel mechanism includes the column 41 being arranged on shown base 1, is arranged on column
Driving motor 42, the screw mandrel 44 being connected with driving motor 42 by shaft coupling 43 and being arranged on screw mandrel by pair of nut 45 on 41
Vertical micro-adjusting mechanism 45 on 44, support frame as described above 5 is arranged on the screw mandrel 44 of described vertical micro-adjusting mechanism 46.
With continued reference to Fig. 1, described high frequency Hybrid transducer vibration perforating device includes that supersonic generator 11 is ultrasonic with described
The horn that the ultrasonic transducer 13 that wave producer 11 is connected by wire 12 is threadeded with described ultrasonic transducer 13
14 Tubular tools 15 being threaded connection with described horn 14.
As in figure 2 it is shown, described fixed mount 3 includes carrying the base plate 31 of described workpiece to be processed 10, around described base plate 31
Housing 32 and the footing 33 that is arranged under base plate 10, described base plate 31 exceeds 3cm, described footing away from described horizontal mobile mechanism
33 are bolted on transverse movement platform 22, and described housing 31 top is provided with in-flanges 34, workpiece to be processed 10 cocker
If wherein.
As shown in figs. 1 and 3, workpiece to be processed 10 a size of thickness 340mm, length 1000mm, the sponge base of width 600mm
Body, will process multiple through holes 20 of matrix arrangement, aperture 5mm, a length of 340mm the most successively.As shown in Figure 4, described
Base plate 31 is in grid-like, and described Tubular tool 45 is through part, and namely through hole 20 present position is available, described housing 32
Profile and described workpiece to be processed 10 form fit, described workpiece to be processed 10 card sets wherein, is positioned and fixed.
As shown in Figure 6, described Tubular tool 15 includes the cylindrical union joint 151 connected with described horn 14, includes
The body 152 of cavity 156, cutting edge 153.
As it is shown in fig. 7, the Hybrid transducer vibration transformational structure 154 arranged on described body 152 is spiral inclined hole structure, spiral shell
The lead angle of rotation inclined hole centrage is 45 degree；This Hybrid transducer vibrates that ultrasonic transducer is produced by transformational structure 154
Divide extensional vibration to be converted to the twisting vibration of circumferencial direction, drive the cutting edge 153 of body 152 front end to carry out Hybrid transducer high frequency vibrating
Dynamic, extensional vibration amplitude is 76 microns, and twisting vibration amplitude is 20 microns；
With continued reference to Fig. 6, in described union joint 151, it is provided with passage 157, the external air compressor in described passage 157 one end
(not shown), the other end communicates with described cavity 156.
With continued reference to Fig. 6, described body 152 one end is threaded connection with union joint 151, and the other end welds described cutting edge
153, the tube wall of described body 152 is 1mm, and the material of described body 152 is TC4 titanium alloy, and the material of described cutting edge 153 is high
Speed steel.
With continued reference to Fig. 6, described body 152 forms arc transition structure 155 with union joint 151 junction by spot welding,
Arc radius is 1mm-20mm, and described cutting edge 153 is generally rounding bench-type, and gradient is 1:10.
As it is shown in fig. 7, cutting edge 153 end have even circumferential distribution 8 crescent breach 158, every month thread form
Breach 158 is respectively provided with sharp edge edge, and the arc radius of crescent breach 158 is 2mm, at two adjacent crescent breach 158
Centre has a sharp wedge angle 159.
The molding process of the elastomer layer of summary transfer roll: described elastomer layer length 340mm, internal diameter 5mm, external diameter
12mm。
1) being fastened in fixed mount 3 by workpiece to be processed 10, workpiece to be processed 10 is cuboid sponge base substrate, its size
For thickness 340mm, length 1000mm, width 600mm；Automatic control level travel mechanism, makes pre-punch position and described tubulose
Cutter 15 is directed at, and selects a length of 350mm of body 152, and external diameter is 15mm, and internal diameter 13mm controls vertical travel mechanism and makes tubulose
Cutter 15 is displaced downwardly to close to workpiece to be processed 10, makes sharp wedge angle 159 penetrate in workpiece to be processed 10, then proceed to move down through
Workpiece to be processed 10, completes punching, then controls to move in vertical travel mechanism, and Tubular tool 15 is taken out in workpiece to be processed 10
Go out, be passed through compressed air and the waste material in cavity 156 is got rid of, then horizontal mobile mechanism motion, by workpiece to be processed about 10
One pre-punch position moves to specify position, repeats above procedure, completes on workpiece to be processed 10 so the processing of through hole 20.
2) fixed cylinder parison body, processes through hole the most thereon, selects a length of 350mm of body 152, and external diameter is
8mm, internal diameter 6mm；
3) special equipment is finally used to carry out the fine polishing of outline, it is thus achieved that final products.
Claims (9)
1. a high frequency Hybrid transducer vibration sponge punching workbench, it is characterised in that include base, be arranged on described base
Horizontal mobile mechanism, the fixed mount being arranged on horizontal mobile mechanism, the vertical travel mechanism being arranged on described base, set
Put the bracing frame in described vertical travel mechanism and be arranged on support frame as described above and be positioned at the high frequency above described fixed mount
Hybrid transducer vibration perforating device, described high frequency Hybrid transducer vibration perforating device includes that supersonic generator is ultrasonic with described
Wave producer by wire be connected ultrasonic transducer, at least one-level horn being connected with described ultrasonic transducer and with
The Tubular tool that described horn is connected；Described ultrasonic transducer produces axial vibration, and frequency of vibration is 10-120kHz.
A kind of high frequency Hybrid transducer vibration sponge punching workbench, it is characterised in that described fixing
Frame includes carrying the base plate of workpiece to be processed, around described base plate and the housing that matches with workpiece to be processed profile be arranged on
Under base plate and be fixed on the footing on described horizontal mobile mechanism, described base plate is provided with the sky allowing that described Tubular tool passes
Shelves.
A kind of high frequency Hybrid transducer vibration sponge punching workbench, it is characterised in that described tubulose
Cutter includes the union joint connected with described horn, the body including cavity and cutting edge, described body bottom and union joint phase
Even, the other end is provided with described cutting edge.
A kind of high frequency Hybrid transducer vibration sponge punching workbench, it is characterised in that described cutting edge
End have even circumferential distribution crescent breach, every month, thread form breach was respectively provided with sharp edge edge, at adjacent two
There is in the middle of crescent breach a sharp wedge angle.
A kind of high frequency Hybrid transducer vibration sponge punching workbench, it is characterised in that described body
On be provided with Hybrid transducer vibration transformational structure.
A kind of high frequency Hybrid transducer vibration sponge punching workbench, it is characterised in that described body
The Hybrid transducer vibration transformational structure of upper setting is spiral chute structure, spiral inclined hole structure, ties along spiral path array hole
Structure or helical structure.
A kind of high frequency Hybrid transducer vibration sponge punching workbench, it is characterised in that described connection
Being provided with passage in Tou, described passage end communicates with external air compressor, and the other end communicates with the cavity of described body.
A kind of high frequency Hybrid transducer vibration sponge punching workbench, it is characterised in that described level
Travel mechanism includes that the lengthwise movement platform being arranged on described base and the transverse movement being arranged on lengthwise movement platform are put down
Platform；Described vertical travel mechanism includes the column being arranged on shown base, be arranged on column driving motor and by connection
Axial organ and the screw mandrel driving motor to be connected, support frame as described above is arranged on screw mandrel by pair of nut.
A kind of high frequency Hybrid transducer vibration sponge punching workbench, it is characterised in that described vertically
Travel mechanism also includes that vertical micro-adjusting mechanism, described vertical micro-adjusting mechanism are arranged on screw mandrel by pair of nut, support frame as described above
It is connected with vertical micro-adjusting mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620314086.XU CN205630830U (en) | 2016-04-15 | 2016-04-15 | High frequency longitudinal -torsional composite vibration sponge workstation that punches |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620314086.XU CN205630830U (en) | 2016-04-15 | 2016-04-15 | High frequency longitudinal -torsional composite vibration sponge workstation that punches |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205630830U true CN205630830U (en) | 2016-10-12 |
Family
ID=57064125
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620314086.XU Expired - Fee Related CN205630830U (en) | 2016-04-15 | 2016-04-15 | High frequency longitudinal -torsional composite vibration sponge workstation that punches |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205630830U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108858436A (en) * | 2018-06-27 | 2018-11-23 | 敖慧 | A kind of lamps and lanterns perforating device that production line fixture automatically adjusts |
-
2016
- 2016-04-15 CN CN201620314086.XU patent/CN205630830U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108858436A (en) * | 2018-06-27 | 2018-11-23 | 敖慧 | A kind of lamps and lanterns perforating device that production line fixture automatically adjusts |
| CN108858436B (en) * | 2018-06-27 | 2020-11-27 | 敖慧 | Lamps and lanterns perforating device of anchor clamps automatically regulated for production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161012 Termination date: 20180415 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |