CN105729521B - A kind of dither sponge takes bar workbench and application - Google Patents

A kind of dither sponge takes bar workbench and application Download PDF

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Publication number
CN105729521B
CN105729521B CN201610232974.1A CN201610232974A CN105729521B CN 105729521 B CN105729521 B CN 105729521B CN 201610232974 A CN201610232974 A CN 201610232974A CN 105729521 B CN105729521 B CN 105729521B
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CN
China
Prior art keywords
dither
bar
workpiece
processed
horizontal mobile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610232974.1A
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Chinese (zh)
Other versions
CN105729521A (en
Inventor
殷振
钱蜜
汪帮富
齐芳娟
伯洁
杨鑫铭
张磊
刘嵚昀
黄开明
吴雷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou University of Science and Technology
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Suzhou University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou University of Science and Technology filed Critical Suzhou University of Science and Technology
Priority to CN201610232974.1A priority Critical patent/CN105729521B/en
Publication of CN105729521A publication Critical patent/CN105729521A/en
Application granted granted Critical
Publication of CN105729521B publication Critical patent/CN105729521B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • B26D7/086Means for treating work or cutting member to facilitate cutting by vibrating, e.g. ultrasonically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1854Means for removing cut-out material or waste by non mechanical means by air under pressure

Abstract

Bar workbench and application are taken present invention relates particularly to a kind of dither sponge, the workbench includes base, it is arranged on the horizontal mobile mechanism on the base, it is arranged on the fixed mount on horizontal mobile mechanism, it is arranged on the vertical shift mechanism on the base, the support frame being arranged in the vertical shift mechanism and the dither being arranged on support frame as described above and above the fixed mount take strip device, the dither takes strip device to include supersonic generator, the ultrasonic transducer being connected with the supersonic generator by wire, the at least one-level ultrasonic transformer being connected with the ultrasonic transducer and the Tubular tool being connected with the ultrasonic transformer.The technical scheme that the present invention is provided easily takes bar by way of dither on sponge, workpiece to be processed is realized by horizontal mobile mechanism and moved horizontally, take strip device by vertical shift mechanism can realize above and below precise motion, accurate automatically control can be carried out in workpiece to be processed ad-hoc location as requested by fixed mount and take bar.

Description

A kind of dither sponge takes bar workbench and application
Technical field
The invention belongs to transfer roll process equipment, and in particular to a kind of dither sponge takes bar workbench.
Background technology
The transfer roll of printer or duplicator generally comprises metal core axle and the elastomer layer being set in outside metal core axle, The elastomer layer is typically above-mentioned elastomeric material, in order to internal mandrel is set, it is necessary on elastomeric material opened hole.Transfer roll Belong to the core component of printer or duplicator, it is all very high for the flatness requirement of dimensional accuracy and profile.
Bar is taken it is contemplated that the following two kinds mode on sponge at present:One uses cutter Drilling operation, such as China is special Above-mentioned technical proposal is disclosed in sharp CN201856270U, but under rotary cutter effect, can be axially by level and torsion Power, causes multi-direction deformation, in order to ensure that the hole circularity, size and axial levelness of processing then must be by manually operating at any time Adjust stress to realize, even if so there is also higher defect rate, so high processing costs, efficiency is low.Secondly utilizing foaming The characteristic that sponge heat itself is easily melted, bar is taken using heating wire or laser, but thermal cutting can be caused to rapidoprint surface Damage, control difficulty is big, and processing efficiency is low, and process can also produce a large amount of pernicious gases, pollutes environment.
And above-mentioned to realize automation mechanized operation, human cost is too high, and production efficiency is relatively low.
The content of the invention
Bar workbench is taken the invention provides a kind of dither sponge, the elastomer layer to solve current transfer roll adds Work efficiency rate is low, and automaticity is low, the low problem of Product Precision.
Take bar workbench to be used for the processing of elastomer layer on transfer roll the invention provides above-mentioned dither sponge, be used to Solve current elastomer layer ratio defective product low, low production efficiency, the problems such as cost is high.
In order to solve the above-mentioned technical problem, the technical scheme is that:The dither sponge takes bar workbench, bag Include base, the horizontal mobile mechanism being arranged on the base, the fixed mount being arranged on horizontal mobile mechanism, be arranged on it is described Vertical shift mechanism on base, the support frame being arranged in the vertical shift mechanism and it is arranged on support frame as described above and position Dither above the fixed mount takes strip device, and the dither takes strip device to include supersonic generator and institute State the ultrasonic transducer that supersonic generator is connected by wire, at least one-level luffing being connected with the ultrasonic transducer Bar and the Tubular tool being connected with the ultrasonic transformer.
Workpiece to be processed is placed on the fixed mount, can be done and be moved up in the horizontal direction with horizontal mobile mechanism as needed Dynamic, the dither takes strip device to be moved down under the drive of vertical shift mechanism, and the workpiece to be processed is passed through with Tubular tool, Completion takes bar operation.
Further, the fixed mount include carrying the bottom plate of the workpiece to be processed, around the bottom plate and with it is to be added The housing that work workpiece configurations match and the footing for being arranged under bottom plate and being fixed on the horizontal mobile mechanism, the bottom plate It is provided with and allows the neutral gear that the Tubular tool is passed through.
Further, the housing sets the in-flanges of workpiece to be processed provided with card.
Further, the bottom plate is away from the horizontal mobile mechanism 1-5cm.
Further, the fixed mount is bolted on shown horizontal mobile mechanism.
Further, the Tubular tool includes connecting with the ultrasonic transformer connector, the body and sword of cavity are included Mouthful, the body bottom is connected with connector, and the body top is connected with the cutting edge.
Further, the body is multilayer loop nested structure.
Further, the ultrasonic transducer produces axial vibration, and vibration frequency is 10-120kHz.
Further, the amplitude of the cutting edge is 10-200 μm, preferably 30-150 μm.
Further, the pipe thickness of the body is 0.5-3mm.
Further, the cutting edge is arranged on body by welding.
Further, the material of the body is TC4 titanium alloys or 316L stainless steels, and the material of the cutting edge is TC4 titaniums Alloy or 316L stainless steels or high-speed steel or hard alloy.
Further, passage is provided with the connector, the passage end is communicated with external air compressor, the other end Communicated with the cavity of the body.
Further, the cutting edge edge is additionally provided with least one pilot pin.Because porous elastic material is easy to deformation, in pipe Multiple spot stress when shape cutter rigid connection is touched, is easily caused positioning failure, front end, which is provided with pilot pin, point stress insertion material, to be had Effect ensures the Stability and veracity of positioning.
Further, the horizontal mobile mechanism includes the lengthwise movement platform being arranged on the base and is arranged on vertical To the transverse movement platform on motion platform;The vertical shift mechanism include be arranged on shown base column, be arranged on Motor on column and the screw mandrel being connected by shaft coupling with motor, support frame as described above are arranged on silk by pair of nut On bar.
Further, the vertical shift mechanism also includes vertical micro-adjusting mechanism, and the vertical micro-adjusting mechanism passes through nut Pair is arranged on screw mandrel, and support frame as described above is connected with vertical micro-adjusting mechanism.
Present invention also offers the purposes that above-mentioned dither sponge takes bar workbench, the elastomer for transfer roll The processing and forming of layer, comprises the following steps:1)Extract hollow bar shaped base substrate;2)Hollow bar shaped base substrate outline polishing shaping;Its Middle step 1)Bar workbench is taken to complete by the dither sponge, that is to say, that the dither sponge takes bar workbench Cylinder hollow bar shaped base substrate, the i.e. transfer roll of hollow cylinder can be extracted from workpiece to be processed.
The technical scheme that the present invention is provided easily takes bar by way of dither on sponge, takes bar process stabilization, Aperture size precision is high, and the smooth not damaged of hole wall surface, workpiece to be processed is realized in two dimensional surface by horizontal mobile mechanism Arbitrary trajectory move, take strip device by vertical shift mechanism can realize above and below precise motion, can be as requested by fixed mount Accurate automatically control is carried out in workpiece to be processed ad-hoc location and takes bar, and the automation of the transfer roll higher to required precision is processed It is significant.
Brief description of the drawings
Fig. 1 is the structural representation that dither sponge of the present invention takes the embodiment of bar workbench one;
Fig. 2 is the sectional view of the embodiment of fixed mount one of the present invention;
Fig. 3 is Fig. 2 top view;
Fig. 4 is that workpiece to be processed shown in Fig. 1 takes bar sectional view;
Fig. 5 is Fig. 4 top view;
Fig. 6 is the structural representation of the embodiment of Tubular tool one of the present invention;
Fig. 7 is another structural representation of Tubular tool embodiment of the present invention;
Fig. 8 is the schematic diagram of pilot pin distributed architecture described in embodiment;
Shown in figure:
10- workpieces to be processed, the hollow bar shaped base substrates of 20-;
1- bases, 3- fixed mounts, 5- support frames;
21- lengthwise movement platforms, 22- transverse movement platforms;
31- bottom plates, 32- housings, 33- footing, 34- in-flanges;
41- columns, 42- motors, 43- shaft couplings, 44- screw mandrels, 45- pair of nut, the vertical micro-adjusting mechanisms of 46-;
11- supersonic generators, 12- wires, 13- ultrasonic transducers, 14- ultrasonic transformers, 15- Tubular tools, 151- connects Joint, 156- cavitys, 153- bodys, 154- cutting edges, 155- pilot pins, 156- passages;
151- connectors, 155- arc transitions structure, 156- cavitys, 157- passages;
1531- inner cutter holes, 1532- outer cutting edge, the pilot pins of 1541- first, the pilot pins of 1542- second, 1521- inner tubes Body, 1522- outer layer bodys.
Embodiment
Bar workbench and application is taken to make to dither sponge proposed by the present invention below in conjunction with the drawings and specific embodiments It is further described.According to following explanation and claims, advantages and features of the invention will become apparent from.It should be noted That accompanying drawing is using very simplified form and uses non-accurately ratio, only to it is convenient, lucidly aid in illustrating this hair The purpose of bright embodiment.
Dither sponge of the present invention takes bar workbench, including base 1, the level that is arranged on the base 1 are moved Motivation structure, the fixed mount 3 being arranged on horizontal mobile mechanism, the vertical shift mechanism being arranged on the base 1, it is arranged on institute State the support frame 5 in vertical shift mechanism and be arranged on support frame as described above 5 and positioned at the dither of the top of fixed mount 3 Take strip device.The namely sponge block of workpiece to be processed 10 is fastened in fixed mount 3.
As shown in figure 1, the horizontal mobile mechanism includes lengthwise movement platform 21 and transverse movement platform 22, ball-screw The lengthwise movement platform 21 of drive form, which is connected by bolts, to be arranged on base 1, the transverse movement of ball-screw drive form Platform 22, which is connected by bolts, to be arranged on lengthwise movement platform 21, fixed mount 3 be connected by bolts be arranged on transverse movement put down On platform 22, driven by the cooperation of lengthwise movement platform 21, transverse movement platform 22, fixed mount 3 drives workpiece to be processed 10 real Arbitrary trajectory movement in existing horizontal and vertical compound two dimensional surface.
With continued reference to Fig. 1, the vertical shift mechanism include be arranged on shown base 1 column 41, be arranged on column Motor 42 on 41, the screw mandrel 44 being connected by shaft coupling 43 with motor 42 and screw mandrel is arranged on by pair of nut 45 Vertical micro-adjusting mechanism 45 on 44, support frame as described above 5 is arranged on the screw mandrel 44 of the vertical micro-adjusting mechanism 46.
With continued reference to Fig. 1, the dither takes strip device to include supersonic generator 11 and the supersonic generator 11 ultrasonic transducers 13 being connected by wire 12, the ultrasonic transformers 14 being connected with the ultrasonic transducer 13 and with the change The connected Tubular tool 15 of width bar 14.
As shown in Fig. 2 the fixed mount 3 includes carrying the bottom plate 31 of the workpiece to be processed 10, surround the bottom plate 31 Housing 32 and the footing 33 that is arranged under bottom plate 10, the bottom plate 31 is higher by 3cm, the footing away from the horizontal mobile mechanism 33 are bolted on transverse movement platform 22, and the top of housing 31 is provided with in-flanges 34, the cocker of workpiece to be processed 10 If wherein.
The ultrasonic transducer 11 produces up-down vibration in axial vibration, i.e. figure, and vibration frequency is 18.5kHz, cutting edge Amplitude be 100 μm.
As shown in Figure 6 and Figure 7, the Tubular tool 15 include connect with the ultrasonic transformer 14 cylindrical connector 151, Include the internal layer body 1512 and outer layer body 1522 of cavity 156, inner cutter hole 1531, outer cutting edge 1532, the first pilot pin 1541 With the second pilot pin 1542.
With continued reference to Fig. 6 and Fig. 7, passage 157, the external air pressure in the one end of passage 157 are provided with the connector 151 Contracting machine(Do not show), the other end communicates with the cavity 156.
With continued reference to Fig. 6 and Fig. 7, the internal layer body 1512 for including cavity 156 and the one end of outer layer body 1522 and company Joint 151 is connected through a screw thread, and the other end welds the inner cutter hole 1531 and outer cutting edge 1532,1541 pairs of pilot pin described in a pair Title is distributed in cutting edge on 1531 lower edge circumference, and pilot pin 1542 is symmetrically distributed in 1532 lower edge in cutting edge described in another pair On circumference, the internal diameter of the internal layer body 1512 is 5mm, and the internal diameter of outer layer body 1522 is 12mm, internal layer body 1512 and outer The tube wall of layer body 1522 is 1mm, and the material of internal layer body 1512 and outer layer body 1522 is TC4 titanium alloys, the cutting edge Material be high-speed steel.
Referring to Fig. 8, the edge of the inner cutter hole 1531 is described outer provided with a pair of first pilot pins 1541 conllinear with the center of circle The edge of cutting edge 1532 is provided with a pair of second pilot pins 1542 conllinear with the center of circle, and a pair of first pilot pins 1541 and a pair the Two pilot pins 1542 are distributed in right-angled intersection.
With continued reference to Fig. 6 and Fig. 7, the internal layer body 1512 and outer layer body 1522 pass through with the junction of connector 151 Spot welding forms arc transition structure 155, and arc radius is 1mm-20mm, and the inner cutter hole 1531 and outer cutting edge 1532 are inverted round stage Type, gradient is 1:10.
As shown in figure 1, taking the shaping of the elastomer layer of bar workbench progress transfer roll to add using above-mentioned dither sponge Work, the size of workpiece to be processed 10 is thickness 340mm, and length 1000mm, width 600mm sponge base substrate will successively add thereon Work goes out multiple hollow bar shaped base substrates 20 of matrix arrangement, hollow bar shaped base substrate internal diameter 5mm, and external diameter 12mm, length is 340mm.Such as Shown in Fig. 3, the bottom plate 31 is in grid-like, and the Tubular tool 15 passes through part, that is, position residing for hollow bar shaped base substrate 20 Put and be available, the profile of the housing 32 and the form fit of workpiece to be processed 10, the card of workpiece to be processed 10 set it In, it is positioned and fixed.
1)The process for taking bar workbench to carry out taking bar to process using above-mentioned dither sponge is as follows:
(1)Workpiece to be processed 10 is fastened in fixed mount 3;
(2)Supersonic generator 11 is that ultrasonic transducer 13 is provided after high-frequency electrical energy, the input of supersonic generator 11 Voltage is 220v, and input current is 3A, and the vibration frequency of ultrasonic transducer 13 is 65kHz, and amplitude is 4 μm, and ultrasonic transformer 14 will The vibration amplitude for the dither that ultrasonic transducer 13 is produced is amplified, and the front end amplitude of ultrasonic transformer 14 is 80 μm after amplification, Driving Tubular tool 15 is vibrated with larger amplitude, and amplitude is 90 μm to Tubular tool 15 foremost;
(3)Automatic control level travel mechanism, makes to prefetch bar position and is aligned with the Tubular tool 15, controls vertical shift Mechanism, which makes Tubular tool 15 be displaced downwardly to close to workpiece to be processed 10, makes pilot pin 1541 and 1542 penetrate in workpiece to be processed 10, so Tubular tool 15 is continued to move down through workpiece to be processed base substrate 30 afterwards, successively including speed-raising, at the uniform velocity and falling-rate period, it is described to carry The initial rate in fast stage is 0.5mm/s, and travel distance is 8mm, about by the uniform velocity advancing within 10 seconds, and reduction of speed traveling 5mm terminates speed Rate is 2mm/s, and it is cylinder sponge strip, the outer layer body 1522 that completion, which is taken in bar, the internal layer body 1521 of Tubular tool 15, It is the hollow bar shaped base substrate 20 of target product between internal layer body 1521, then controls vertical shift mechanism to move up, Tubular tool 15 extract out out of workpiece to be processed 10;
(4)Air compressor is passed through 0.2-0.8Mpa pressed gas, cylindrical sponge bar and hollow bar shaped base substrate 20 from The front end of Tubular tool 15 is blown;
(5)Then horizontal mobile mechanism is moved, and workpiece to be processed 10 is moved into next prefetch more than bar position, repetition Process, completes the processing of all hollow bar shaped base substrates 20 on workpiece to be processed 10.
2)Finally obtained using special equipment to taking the hollow bar shaped base substrate 20 that bar is obtained to carry out the fine polishing of outline Final products.

Claims (7)

1. a kind of dither sponge takes bar workbench, it is characterised in that moved including base, the level being arranged on the base Motivation structure, the fixed mount being arranged on horizontal mobile mechanism, the vertical shift mechanism being arranged on the base, be arranged on it is described Support frame in vertical shift mechanism takes bar with the dither being arranged on support frame as described above and above the fixed mount Device, the dither takes strip device to include supersonic generator, pass through surpassing that wire is connected with the supersonic generator Acoustic wave transducer, at least one-level ultrasonic transformer being connected with the ultrasonic transducer and the tubulose knife being connected with the ultrasonic transformer Tool;Connector that the Tubular tool includes connecting with the ultrasonic transformer, include the body and cutting edge of cavity, the body bottom It is connected with connector, the body top is connected with the cutting edge;The body is multilayer loop nested structure;The cutting edge edge is also Provided with least one pilot pin;The ultrasonic transducer produces axial vibration, and vibration frequency is 10-120kHz;The body Pipe thickness be 0.5-3mm.
2. a kind of dither sponge takes bar workbench according to claim 1, it is characterised in that the fixed mount includes holding Carry workpiece to be processed bottom plate, around the bottom plate and the housing that matches with workpiece to be processed profile and be arranged under bottom plate and The footing on the horizontal mobile mechanism is fixed on, the bottom plate, which is provided with, allows the neutral gear that the Tubular tool is passed through.
3. a kind of dither sponge takes bar workbench according to claim 2, it is characterised in that the housing is provided with card If the in-flanges of workpiece to be processed, bottom plate is away from the horizontal mobile mechanism 1-5cm.
4. a kind of dither sponge takes bar workbench according to claim 1, it is characterised in that be provided with the connector Passage, the passage end is communicated with external air compressor, and the other end is communicated with the cavity of the body.
5. a kind of dither sponge takes bar workbench according to claim 1, it is characterised in that the horizontal mobile mechanism Including the lengthwise movement platform being arranged on the base and the transverse movement platform being arranged on lengthwise movement platform;It is described perpendicular Straight travel mechanism is including the column being arranged on shown base, the motor being arranged on column and passes through shaft coupling and driving The connected screw mandrel of motor, support frame as described above is arranged on screw mandrel by pair of nut.
6. a kind of dither sponge takes bar workbench according to claim 5, it is characterised in that the vertical shift mechanism Also include vertical micro-adjusting mechanism, the vertical micro-adjusting mechanism is arranged on screw mandrel by pair of nut, support frame as described above with it is micro- vertically Regulating mechanism is connected.
7. a kind of any dither sponges of claim 1-6 take shaping of the bar workbench for the elastomer layer of transfer roll The method of processing, comprises the following steps:
11)Extract hollow bar shaped base substrate;
12)Hollow bar shaped base substrate outline polishing shaping;
Step 11)Bar workbench is taken to complete by the dither sponge.
CN201610232974.1A 2016-04-15 2016-04-15 A kind of dither sponge takes bar workbench and application Expired - Fee Related CN105729521B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610232974.1A CN105729521B (en) 2016-04-15 2016-04-15 A kind of dither sponge takes bar workbench and application

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610232974.1A CN105729521B (en) 2016-04-15 2016-04-15 A kind of dither sponge takes bar workbench and application

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CN105729521B true CN105729521B (en) 2017-08-15

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CN109808015A (en) * 2019-03-29 2019-05-28 南京林业大学 A kind of toy car wooden wheel producing device and its application

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KR101429013B1 (en) * 2007-07-02 2014-08-11 삼성전자주식회사 Method for producing of conductive transfer roller, transfer roller thereof and image forming apparatus comprising the same
CN103722703B (en) * 2013-12-31 2016-04-20 苏州市职业大学 A kind of Plastic microinjection structure of additional longitrorse ultrasonic vibration
CN103920635B (en) * 2014-04-18 2016-03-02 北京航空航天大学 A kind of longitudinal-torsional composite ultrasonic vibration processing device
CN203957169U (en) * 2014-07-25 2014-11-26 苏州科技学院 Rotary ultrasonic vibrational line cutter sweep

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