CN208033878U - A kind of power supply DC line automatic welding machines - Google Patents

A kind of power supply DC line automatic welding machines Download PDF

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Publication number
CN208033878U
CN208033878U CN201820333853.0U CN201820333853U CN208033878U CN 208033878 U CN208033878 U CN 208033878U CN 201820333853 U CN201820333853 U CN 201820333853U CN 208033878 U CN208033878 U CN 208033878U
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CN
China
Prior art keywords
welding
mentioned
power supply
seat
jig
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Withdrawn - After Issue
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CN201820333853.0U
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Chinese (zh)
Inventor
章胜华
梁德荣
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Shenzhen Sinvo Automatic Co Ltd
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Shenzhen Sinvo Automatic Co Ltd
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Priority to CN201820333853.0U priority Critical patent/CN208033878U/en
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Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model discloses a kind of power supply DC line automatic welding machines, including transmission to draw body, jig, jig detent mechanism, feeding pressure mechanism and welding mechanism, transmission that body is drawn to be set in rack in left-right direction;Jig includes at least two, and jig is placed transmission and drawn on body;At least two sets of power supply pcb boards and power supply DC lines are placed on jig;Transmission draws side portion to be equipped with welding post;Jig detent mechanism is set at welding post;Feeding pressure mechanism is set to the front side of jig detent mechanism;Welding mechanism draws the top of body across transmission is set to, and corresponding jig detent mechanism setting, welding mechanism fix the junction scolding tin between power supply DC lines and power supply pcb board;Jig detent mechanism unclamps jig after the completion of scolding tin.The utility model realizes that pcb board and automatically delivering for DC lines are effectively connected with welding, stablizes and clamps pcb board and DC lines, and the welding mechanism of flexible fine adjustment function realizes that precisely welding and automatic smoke exhausting, welding efficiency are high.

Description

A kind of power supply DC line automatic welding machines
Technical field
The utility model is related to field of machinery automation, refer in particular to a kind of power supply DC line automatic welding machines.
Background technology
The superperformance of lithium ion battery itself so that it is in portable product(Mobile phone, laptop, tablet electricity Brain etc.)Application it is more and more extensive, be used for lithium ion battery power supply(Portable charger)On Design and Features also increasingly It is perfect.Power supply is assembled by parts such as pcb board, DC lines, upper cover, lower covers, realizes circuit turn-on.Wherein, the circuit turn-on of power supply It needing pcb board and DC wire bondings, one end of DC lines is electrically connected in the wiring hole on pcb board, and the other end is power connection, Pcb board and the electric connecting sheet of upper cover connect, and electric connecting sheet is inserted into socket, and power connection is inserted into the portable product for waiting for electricity consumption In, realize electric energy transmission.During the production and assembly of power supply, the welding of DC lines and pcb board be one to precision requirement compared with High action needs to be inserted into two connectors of DC lines in two wiring holes of pcb board before welding, by welding gun by connector and PCB Plate wiring hole scolding tin is fixed.Traditional DC wire bondings are generally completed by manual spot welding, this kind of mode scolding tin is less efficient, with The cost of the promotion of human cost, manual scolding tin is higher and higher, and power supply DC line automatic tin solderings are the trend of future development.Based on electricity Source DC wire terminals are limited with pcb board wiring hole geomery and pcb board rapid wear characteristic, and power supply DC lines realize automatic tin soldering There are following technological difficulties in the process:1, pcb board flowing, positioning and effective it is connected to ensure whole line stream with the automatic of welding mechanism Smooth automatic running;2, pcb board and the effective of DC lines clamp fixation, to provide the welding surroundings of welding mechanism stabilization;3, welding essence Effective control of degree;4, automatic smoke exhausting problem is welded;5, welding efficiency problem.
Utility model content
In view of the above-mentioned deficiencies of the prior art, technical problem to be solved by the utility model is to provide one kind to be drawn by transmitting Body is cooperated with jig detent mechanism realizes that pcb board and automatically delivering for DC lines are effectively connected with welding, is stablized by jig Pcb board and DC lines are effectively clamped, precisely welding and automatic smoke exhausting, weldering are realized by the welding mechanism with flexible fine adjustment function Connect efficient power supply DC line automatic welding machines.
The technical solution that the utility model is taken is as follows:A kind of power supply DC line automatic welding machines, including transmission are drawn body, are controlled Tool, jig detent mechanism, feeding pressure mechanism and welding mechanism, wherein above-mentioned transmission draws body to be set in rack in left-right direction, passes The middle part for drawing body is sent to be equipped with linear transmission space;Above-mentioned jig includes at least two, and jig is positioned in linear transmission space, and The communicated synchronous belt support for drawing body front and rear sides, synchronous belt drive jig to be moved from left to right along linear transmission space;Jig On be placed at least two sets power supply pcb boards to be welded and from bottom to top be inserted into power supply pcb board on power supply DC lines;Above-mentioned transmission Side portion is drawn to be equipped with the first welding post and the second welding post;Jig detent mechanism is set to the first welding post and the second weldering It connects at station, jig positions at the first welding post and the second welding post through jig positioning component or so;Above-mentioned swager Structure is set to the front side of jig detent mechanism, after jig positioning is fixed, power supply pcb board on the downward pressing jig of feeding pressure mechanism and Power supply DC lines;Above-mentioned welding mechanism draws the top of body, and corresponding jig detent mechanism setting, welding mechanism across transmission is set to Junction scolding tin between power supply DC lines and power supply pcb board is fixed;Jig detent mechanism unclamps jig after the completion of scolding tin, so as to Carry out the next step.
Preferably, the jig detent mechanism includes being set to transmission to draw internal left positioning component and right positioning group Part forms jig located space between left positioning component and right positioning component;
In above-mentioned left positioning component fixed setting rack, left positioning component includes left positioning seat and locating piece, wherein Zuo Ding Position seat is fixedly installed in rack, and left positioning seat is internally provided with left mounting groove, and the top surface and right side of the left mounting groove are to open Face;Above-mentioned locating piece is set to rotationally left peace by the left rotary shaft being inserted in along the longitudinal direction on left mounting groove front-rear side walls In tankage, the top surface of locating piece is the cambered surface for tilting upward extension to the right, and the right side of locating piece is perpendicular;Locating piece Lower part and the slot bottom of left mounting groove between be connected with spring;When jig passes through left positioning component, the bottom surface of jig resists positioning Cambered surface at the top of block, and locating piece is pushed, so that locating piece is rotated clockwise around left rotary shaft, spring-compressed;Jig passes through left positioning After component, locating piece is rotated counterclockwise to around left rotary shaft above jig under the upward bounce of spring, makes the right side of locating piece Face resists the left end face of jig, so as to from left side localization tool;
Above-mentioned right positioning component includes right positioning seat, locating wheel and positioning cylinder, wherein above-mentioned positioning cylinder is vertically arranged It is arranged upward in the output end of frame lower, and positioning cylinder;Above-mentioned right positioning seat is fixedly installed on the output end of positioning cylinder On, right positioning seat is equipped with right mounting groove, and the left side and top surface of right mounting groove are open surface;Above-mentioned locating wheel passes through along front and back The right spindle that direction is plugged in right mounting groove front-rear side walls is rotatablely arranged in right mounting groove;Jig passes through left positioning group Part is set after being detected close to switch of left positioning component both sides, and industrial personal computer, industrial personal computer control are sent a signal to close to switch Positioning cylinder processed drives right positioning seat to extend out to upwards above rack, so that right locating wheel is stopped jig from right side, to position;
Preferably, the jig includes support plate and at least two sets of fixation kits for being set on support plate, each fixation kit The interval setting in left-right direction on support plate, and it is placed with power supply unit respectively, once to weld at least two power supplys;Power supply Component includes power supply lower casing, power supply upper casing, power supply pcb board, power supply DC lines, line is pricked and power connection.
Preferably, the fixation kit include pcb board fixed seat, DC lines fixed frame, power supply lower casing fixed seat, on power supply Shell fixed seat and test bench, wherein above-mentioned power supply lower casing fixed seat, pcb board fixed seat and DC lines fixed frame are from left to right gradually It is set on support plate, power supply lower casing fixed seat is embedded to be placed with power supply lower casing, and level is embedded with power supply pcb board in pcb board fixed seat; The right side of power supply pcb board is equipped with two wiring holes;Above-mentioned DC lines fixed frame is equipped with the card slot being arranged in left-right direction, power supply DC lines It is embedded in card slot, and the connector of power supply DC line left ends extends to the lower section of the wiring hole of power supply pcb board across card slot, and Upward bending is inserted into wiring hole, so that power supply DC lines are electrically connected with power supply pcb board.
Preferably, the power supply upper casing fixed seat and test bench are respectively arranged at DC lines fixed frame and power supply lower casing is fixed The rear side of seat;Power supply upper casing fixed seat is embedded to be placed with power supply upper casing;The front side portion of test bench is equipped with slot, is pricked to plug line, The rear lateral portion of test bench is equipped with conductive jack, and the both sides of conductive jack are equipped with test connecting hole, and external test device is after tested Connecting hole is electrically connected with test bench;Above-mentioned power connection is vertically inserted into conductive jack, and passes through conductive jack and test bench Electrical connection, test bench through power connection, line prick and DC lines by power supply pcb board access test device in, so as to power supply pcb board into Row power up test.
Preferably, the feeding pressure mechanism includes bearing, binder cylinder, link block, binder spring, lifter plate and binder Block, wherein above-mentioned bearing is vertically arranged in the mounting hole opened up on rack top plate, and is extend out on the top plate of rack upwards Side;Bearing is located at transmission and draws the front side of body, and is correspondingly arranged between left positioning component and right positioning component;Above-mentioned binder cylinder It is vertically arranged on the front side wall of bearing, and the output end of binder cylinder is arranged upward;Above-mentioned link block is connected to binder cylinder Output end on, binder cylinder be drivingly connected block elevating movement;Lifter plate horizontal connection on link block, and in the horizontal direction to The top of jig is extended to afterwards;Lifter plate is U-shaped plate body structure, and U-shaped opening is arranged towards rear side, the U-shaped opening of lifter plate Left and right sides extend respectively to above jig, and are correspondingly arranged in the vertical direction with two fixation kits on jig.
Preferably, the binder block includes the first binder block and the second binder block, the first binder block and the second binder block It is respectively arranged at the rear end of the left and right sides of lifter plate U-shaped opening;First binder block and the second binder block are under lifter plate Drop, to push the power supply unit placed on fixation kit respectively;It is respectively equipped on above-mentioned first binder block and the second binder block Avoiding hollow groove, the opening of avoiding hollow groove are arranged towards rear side, when binder, the avoiding hollow groove left and right sides portion of the first binder block and the second binder block Divide and compress power supply pcb board and power supply DC lines respectively, and avoiding hollow groove corresponds to wiring hole pressing in the vertical direction, so as to welding mechanism Source of welding current pcb board and power supply DC lines at wiring hole;Above-mentioned binder spring includes two, and two binder springs are vertically arranged respectively In the lower part of link block, the upper and lower ends of binder spring are connected on the bottom of link block and the top plate of rack, so as to Link block provides cushion effect when driving lifter plate binder, avoids damaging power supply pcb board or power supply DC lines by pressure;The lower part of above-mentioned link block It is additionally provided with close to switch, is set on the top plate of rack close to switch, and its induction is head-up arranged, to decline in link block Shi Jinhang incudes, and prevents overvoltage.
Preferably, the welding mechanism includes two sets, and two welding mechanisms are respectively arranged at the first welding post and second At welding post, wherein be set to the welding mechanism at the first welding post and be located at front side on each fixation kit on jig Or welded at the wiring hole of rear side, it is set to the welding mechanism at the second welding post and is located on each fixation kit on jig It is welded at rear side or the wiring hole of front side;
Above-mentioned welding mechanism includes holder, zigzag tread patterns component, longitudinal bearing, laterally driven component, transverse support, lifting Drive component, fine tuning and weld assembly, wherein above-mentioned holder is longitudinally located on the first welding post and the second welding post Side, holder include three, and three holders are spaced setting from left to right, and welding space is formed between adjacent two stands;Above-mentioned longitudinal direction Drive component is set on holder;Above-mentioned longitudinal direction bearing is slidably disposed in along the longitudinal direction on zigzag tread patterns component, and with The output end of zigzag tread patterns component connects, zigzag tread patterns Component driver longitudinal direction bearing linear longitudinal movement;Above-mentioned laterally driven group Part is set on longitudinal bearing, and with longitudinal support movement;Above-mentioned transverse support is slidably disposed on laterally driven component, And it is connect with the output end of laterally driven component, laterally driven Component driver transverse support linear slide in transverse direction;It is above-mentioned Lifting drive component is set in transverse support, and is moved with transverse support;Above-mentioned fine tuning and weld assembly are connected to lifting and drive It on the output end of dynamic component, and is driven and elevating movement in the vertical direction through lifting drive component, to drop to wiring hole Place;After trimmed and weld assembly trimming part carries out angle or fine position, by fine tuning and the welding assembly of weld assembly Power supply pcb board and power supply DC wire bonding tin are fixed at wiring hole;
Above-mentioned zigzag tread patterns component includes longitudinal motor and longitudinal straight line module, wherein above-mentioned longitudinal motor is set to branch The rear side of frame, and setting on front side of output end;Above-mentioned longitudinal direction straight line module is set to the front side of longitudinal motor, and with longitudinal motor Output end connects;Above-mentioned longitudinal direction bearing is set in left-right direction between adjacent two stands, the both ends of longitudinal bearing respectively with branch Longitudinal straight line module on frame and another holder is slidably connected;It is vertical equipped with what is be arranged along the longitudinal direction in longitudinal straight line module To lead screw, the output end of the longitudinal screw mandrel and longitudinal motor connects;Longitudinal screw mandrel seat is arranged in longitudinal screw mandrel;Above-mentioned longitudinal branch One end of seat is connected on longitudinal screw mandrel seat, and when longitudinal motor drives longitudinal screw mandrel rotary motion, longitudinal screw mandrel seat drives longitudinal Bearing moves along a straight line along the longitudinal direction;
Above-mentioned laterally driven component includes cross motor, cross lead screw and transverse wire pole socket, wherein above-mentioned cross motor is set It is placed in the lower part of longitudinal bearing, and the output shaft of cross motor is arranged towards right side;Above-mentioned cross lead screw is set in left-right direction The front side of cross motor, and the left end of cross lead screw is fixed on the lower part of longitudinal bearing by bearing, the right end of cross lead screw is logical Cross the output axis connection of driving wheel and transmission belt and cross motor;Cross motor drives cross lead screw rotary motion;Above-mentioned transverse direction Screw rodb base is set on cross lead screw, and is threadedly coupled with cross lead screw, and the upper end of transverse wire pole socket passes through longitudinal bearing to connect In transverse support;Above-mentioned transverse support is slidably disposed on by the sliding rail being set on longitudinal bearing on longitudinal bearing, When cross lead screw rotates, transverse support linear slide in left-right direction is driven by transverse wire pole socket;
Above-mentioned lifting drive component includes lifting motor, elevating screw and elevating screw seat, wherein above-mentioned lifting motor is set It is placed in transverse support, and output shaft is arranged upward;Above-mentioned elevating screw is vertically arranged at the front side of lifting motor, elevating screw Lower end be connected on the rear wall of transverse support by bearing, the upper end of elevating screw is connected to by driving wheel and transmission belt On the output shaft of lifting motor, lifting motor drives elevating screw rotary motion;Above-mentioned elevating screw cover for seat is located at elevating screw On, and be threadedly coupled with elevating screw;Elevating screw seat passes through transverse support to extend to the front side of transverse support, and with fine tuning and Weld assembly connects;When elevating screw rotary motion, elevating screw seat drives fine tuning and weld assembly elevating movement.
Preferably, the fine tuning and weld assembly are by being vertically arranged at the sliding rail on transverse support front side wall slidably Ground is connected on the front side wall of transverse support;Fine tuning and weld assembly include trimming part and welding assembly, wherein trimming part It is connect with transverse support, to support and adjust position or the angle of welding assembly;Welding assembly is connected on trimming part, with Just it is welded;
Above-mentioned trimming part includes lifting seat and fine tuning seat, wherein above-mentioned lifting seat can be by being vertically arranged at lateral branch Sliding rail on seat front side wall is slidably connected on the front side wall of transverse support, the rear side of lifting seat and above-mentioned elevating screw seat Connection, elevating screw seat drive lifting seat elevating movement;Lifting seat is equipped with the first arc groove, and the first arc groove is in left-right direction Setting, and middle part upwardly extends;The rear end of above-mentioned fine tuning seat is slidably attached in the first arc groove, and fine tuning seat is in the first arc Sliding in shape slot, so that left and right and the position of upper and lower directions are adjusted the angle or adjusted in perpendicular;It is set on above-mentioned fine tuning seat There is the second arc groove, the second arc groove is arranged along the longitudinal direction, and middle part extends to the right;Above-mentioned welding assembly is slidably connected In in the second arc groove, so that the top surface in fine tuning seat planar adjusts the angle, or front and back and left and right directions position is adjusted It sets.
Preferably, the welding assembly includes connecting seat, welding actuator, welding bearing, welding support, welding gun, tin Wire clamp gripping member and Smoking pipe, wherein above-mentioned connecting seat is slidably connected in the first arc groove;Above-mentioned welding actuator setting In on connecting seat, and the output end for welding actuator is arranged downward;Above-mentioned welding bearing is connected to the lower part of welding actuator, weldering Connect actuator driving welding bearing elevating movement;Above-mentioned welding support is fixed on welding bearing;Above-mentioned welding gun is fixed on welding On holder, welding support drives welding gun to decline with welding support movement, to make welding gun close to wiring hole;Above-mentioned solder folder Gripping member is set to the side of welding support, and the lower end of solder clamping piece has gripped solder, and the lower end aligned of solder is made to weld The lower end of rifle, to be welded;Above-mentioned Smoking pipe is set to the side of welding support, and the lower end of Smoking pipe extends to welding gun Lower end, the upper end of Smoking pipe is connected with fume extracting device, to siphon away the cigarette generated in welding process;
Above-mentioned welding actuator includes welding cylinder, welding sliding rail and welding push rod, wherein above-mentioned welding cylinder fixation is set It is placed on the front side wall of connecting seat, the output end for welding cylinder is arranged downward;The above-mentioned welding sliding rail vertically company of being set to On the front side wall of joint chair, welding bearing can be slidably embedded on welding sliding rail;The upper end of above-mentioned welding push rod is connected to welding On the output end of cylinder, lower end is connected on welding bearing, and is welded and be arranged with buffer spring on push rod;Welding cylinder passes through weldering It connects push rod and pushes welding bearing elevating movement, and by buffer spring into row buffering;
Above-mentioned solder clamping piece includes grip slipper, rotation seat, connecting rod, solder connecting seat, connecting plate and solder casing, wherein Above-mentioned grip slipper is fixedly installed on the side of welding support, and installation space is equipped in the middle part of grip slipper;Above-mentioned rotation seat passes through shaft It is rotatablely arranged in the installation space of grip slipper, spring is connected between the right side and rotation seat madial wall of rotation seat, even The screw rod being connected on grip slipper right side wall adjusts setting angle of the rotation seat in grip slipper by being screwed into or back-outing rotation seat; The upper end of above-mentioned connecting rod is fixedly connected on the lower section of rotation seat, and the lower end of connecting rod is connected with solder connecting seat;Above-mentioned connecting plate it is upper End is rotatably connected on solder connecting seat, to adjust setting angle, and after angle is adjusted, is passed through screw and is connected with solder Joint chair is fixed;The lower end of connecting plate is evenly spaced apart to be equipped at least two connecting holes;Above-mentioned solder casing is rotatably connected to company It connects in hole, to adjust setting angle, and by connecting different connecting holes, to adjust mounting height;Solder casing, which is fixed, to be inserted Equipped with solder, the lower end of solder is extended obliquely downward to the lower end of welding gun, to be welded.
The beneficial effects of the utility model are:
The utility model is in view of the shortcomings of the prior art or defect is improved innovation, devises one kind and passing through transmission It draws body to be cooperated with jig detent mechanism and realizes that pcb board and automatically delivering for DC lines are effectively connected with welding, have by jig Effect clamps pcb board and DC lines, and precisely welding and automatic smoke exhausting, welding effect are realized by the welding mechanism with flexible fine adjustment function The high power supply DC line automatic welding machines of rate;The utility model belong to independent research the automatic assembly line of power supply one of those Station, the entire automatic assembly line of power supply include DC wire bondings, solder joint cleaning, fill pcb board automatically, dispensing lid lower cover, power on The processes such as test, ultrasonic bonding, integration test and packaging;The utility model mainly realizes the automatic welding work to power supply DC lines Sequence;The utility model is designed by double units of jig and welding mechanism, 2 power supply DC lines can be once welded, compared to tradition Artificial spot welding, 5 people/time, production capacity ability 200PCS/h, yields just 70% or so;The utility model power supply DC lines automatic welding is only 1 people of need/time, welding production capacity can reach 1200PCS/h, and yields is up to 90% or more.Specifically, the utility model has such as Lower feature:
1, the utility model design power supply jig is equipped with two as pcb board and power supply DC line load bearing components, single jig Fixation kit is covered, two sets of power supply units are fixed to clamp(Power supply lower casing, power supply upper casing, power supply pcb board, power supply DC lines, line are pricked And power connection), power supply lower casing fixed seat and power supply upper casing fixed seat on jig respectively open power supply upper casing and power supply lower casing Mouth is upwardly and downwardly fixed, and when so as to later stage lid lower cover, lid lower cover device is direct by upper cover under the premise of without overturning upper cover Lid is bonded on lid;The side of power supply lower casing fixed seat power supply lower casing fixed seat on jig is equipped with pcb board fixed seat, so that Pcb board fixed seat level is fixed, and DC line fixed frames are arranged in the side of pcb board wiring hole, and DC line fixed frames use buckle-type Structure design which is provided with the card slot being arranged in left-right direction, and power supply DC lines are embedded in card slot, and power supply DC line left ends Connector pass through card slot extend to power supply pcb board wiring hole lower section, and upwards bending be inserted into wiring hole in, so as to power supply DC Line is electrically connected with power supply pcb board.
2, the utility model design transmission draws body as jig transport agent, and jig is positioned over the synchronous belt that body is drawn in transmission On, synchronized band drives and moves, and transmission draws body to be equipped with multiple welding posts, and left positioning is respectively equipped at each welding post Component and right positioning component only stop space between the positioning component of left and right for jig, wherein the left locating piece that left positioning component uses Be rotatably connected on left positioning seat, by the spring that connects between the two, it can be achieved that it is automatic put jig by and meanwhile controlling Tool completes the function of left side localization tool by rear bullet upper in time;Right positioning then by way of cylinder driving, passes through in jig After left positioning component, positioning cylinder drives right positioning seat that locating wheel is driven to rise to jig right upper portion, by right locating wheel from Right positioner only stops jig;In addition, the utility model is additionally provided with binder component on the outside of welding post, passed simultaneously for jig The feature of defeated two sets of power supply units, the utility model are originally designed with the lifter plate of U-shaped platy structure, and lifter plate is horizontally disposed In the top of welding post, left and right ends extend respectively to the top of two pcb boards and DC lines on jig, and the end of lifter plate connects Two binder blocks are connected to, binder block is equipped with avoiding hollow groove, when lifter plate is in pressurised cylinder driving lower band dynamic pressure flitch pushing, holding pad Pcb board and DC lines are compressed separately down, and its avoiding hollow groove corresponds at pcb board wiring hole, compression pcb board and DC lines is same at the same time When, welding space is reserved by avoiding hollow groove design.
3, the utility model is equipped with two welding mechanisms, is located at transmission respectively and draws on body welding post, two welding mechanisms are equal Including two independent welding units, realize that single simultaneously acts the scolding tin on jig at two pcb board wiring holes;Two bonding machines A welding is located at the DC lines at the wiring hole on front side of pcb board in structure, another welding is located at the wiring hole on rear side of pcb board DC lines;The welding mechanism autonomous Design of the utility model has longitudinally, laterally and lifts drive component, to realize to finely tuning and welding The driving of component in the horizontal plane and driving in the vertical direction are moved to convenient for fine tuning and weld assembly at welding post; Particularly, the utility model is to improve welding accuracy to be equipped with trimming part between welding assembly and lifting drive component, micro- The decoration structure features simple design of component is adjusted, only includes lifting seat and fine tuning seat, lifting seat can be by being vertically arranged on front side of transverse support Sliding rail on wall is slidably connected on the front side wall of transverse support, and the rear side of lifting seat is connect with above-mentioned elevating screw seat, Elevating screw seat drives lifting seat elevating movement;It is particular in that, lifting seat is equipped with the first arc extended in left-right direction The middle part of shape slot, the first arc groove is protruding upward, and fine tuning seat is then slidably connected in first arc groove, by along first Arc groove slides, you can while realizing the adjustment of position in left and right directions and on vertical direction;Meanwhile the adjustment of the utility model Seat is equipped with the second arc groove, and the second arc groove extends along the longitudinal direction, and middle part is protruded to the right, is connected in the second arc groove Welding assembly when being slided along the second arc groove, you can adjustment in the position of front-rear direction and left and right directions, meanwhile, the first arc It, can angle of the integrated regulation welding assembly in solid space when slot and the second arc groove synchronous collaboration;It is extremely simple by this kind Single design, while realizing position or angle adjustment of the welding assembly in plane and space;It is effectively guaranteed welding essence Degree.
4, the utility model is designed with welding assembly, and the effect of welding assembly is to realize the clamping of welding gun and solder simultaneously It is fixed, but with conventional welding devices the difference is that, based on wiring hole and the small feature of DC lines junction area, this practicality It is novel that welding actuator is individually integrated in welding assembly, independently drive welding gun and solder close by welding actuator DC lines and wiring hole junction, ensure welding precision, weld in actuator and are also integrated with buffer spring, are provided by buffer spring Weld cushion effect, it is excessive to pcb board pressure when being effectively prevented welding and the case where damage pcb board;Welding assembly passes through plectane The welding support of shape structure fixes load bearing component as welding gun and bonding wire, and welding support is connect with the output end of welding actuator, Welding gun is fixed on the lower part of welding support;Particularly, solder is then fixed on the side of welding support by solder clamping piece, passes through Rotary motion of the rotation seat of scolding tin clamping piece in grip slipper, solder can be independently adjustable the setting angle between welding gun, So that solder lower end is effectively directed at welding gun lower part;Meanwhile the solder casing of fixed solder passes through connecting plate, solder connecting seat and company Bar is connected on rotation seat, is rotatably coupled between connecting plate upper end and solder connecting seat and solder casing and connecting plate lower end Between be rotatably coupled, can also be neatly realized solder angular adjustment, multiple connecting holes, tin is arranged in vertical spacing on connecting plate Thread casing can adjust the mounting height of solder by being installed in different connecting holes.
5, the utility model is also associated with Smoking pipe in the side of welding support, and the upper end of Smoking pipe is connected by connecting plate In on welding support, the lower end of Smoking pipe then extends to the side of welding gun and solder lower end, and when scolding tin, Smoking pipe is by the cigarette of generation Mist is drawn up, and completes automatic smoking action.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the utility model.
Fig. 2 is one of the dimensional structure diagram of the utility model component.
Fig. 3 is the two of the dimensional structure diagram of the utility model component.
Fig. 4 is enlarged structure schematic diagram at A in Fig. 3.
Fig. 5 is the dimensional structure diagram of jig in Fig. 1.
Fig. 6 is the dimensional structure diagram of feeding pressure mechanism in Fig. 1.
Fig. 7 is one of the dimensional structure diagram of welding mechanism in Fig. 1.
Fig. 8 is two of the dimensional structure diagram of welding mechanism in Fig. 1.
Fig. 9 is enlarged structure schematic diagram at B in Fig. 8.
Figure 10 is the dimensional structure diagram of fine tuning and weld assembly in Fig. 7.
Figure 11 is the dimensional structure diagram of welding assembly in Figure 10.
Specific implementation mode
The utility model is further described below in conjunction with attached drawing:
As shown in Figure 1 to 11, the technical solution that the utility model is taken is as follows:A kind of power supply DC line automatic welding machines, Body 2, jig 3, jig detent mechanism, feeding pressure mechanism 4 and welding mechanism 5 are drawn including transmission, wherein above-mentioned transmission draws body 2 along a left side Right direction is set in rack 1, and transmission draws the middle part of body 2 to be equipped with linear transmission space;Above-mentioned jig 3 includes at least two, is controlled Tool 3 is positioned in linear transmission space, and the communicated synchronous belt support for drawing 2 front and rear sides of body, synchronous belt drive jig 3 along straight Line transmission space moves from left to right;It is placed at least two sets power supply pcb boards 03 to be welded on jig 3 and is from bottom to top inserted into Power supply DC lines 05 on power supply pcb board 03;Above-mentioned transmission draws 2 side of body to be equipped with the first welding post and the second welding post;It controls Tool detent mechanism is set at the first welding post and the second welding post, and jig 3 is in the first welding post and the second Welder It is positioned through jig positioning component or so at position;Above-mentioned feeding pressure mechanism 4 is set to the front side of jig detent mechanism, and the positioning of jig 3 is solid After fixed, the power supply pcb board 03 on 4 downward pressing jig 3 of feeding pressure mechanism and power supply DC lines 05;Above-mentioned welding mechanism 5 is across setting Draw the top of body 2, and corresponding jig detent mechanism setting in transmission, welding mechanism 5 by power supply DC lines 05 and power supply pcb board 03 it Between junction scolding tin fix;Jig detent mechanism unclamps jig 3 after the completion of scolding tin, to carry out the next step.
Jig detent mechanism includes the left positioning component 6 being set in transmission drawing body 2 and right positioning component 7, left positioning group Jig located space is formed between part 6 and right positioning component 7;
Above-mentioned left positioning component 6 is fixedly installed in rack 1, and left positioning component includes left positioning seat and locating piece, wherein left Positioning seat is fixedly installed in rack 1, and left positioning seat is internally provided with left mounting groove, and the top surface and right side of the left mounting groove are to open Put face;Above-mentioned locating piece is set to rotationally left by the left rotary shaft being inserted in along the longitudinal direction on left mounting groove front-rear side walls In mounting groove, the top surface of locating piece is the cambered surface for tilting upward extension to the right, and the right side of locating piece is perpendicular;Positioning It is connected with spring between the lower part of block and the slot bottom of left mounting groove;When jig 3 is by left positioning component 6, the bottom surface of jig 3 resists Cambered surface at the top of locating piece, and locating piece is pushed, so that locating piece is rotated clockwise around left rotary shaft, spring-compressed;Jig 3 passes through a left side After positioning component 6, locating piece is rotated counterclockwise to around left rotary shaft above jig 3 under the upward bounce of spring, makes locating piece Right side resist the left end face of jig 3, so as to from left side localization tool 3;
Above-mentioned right positioning component 7 includes right positioning seat, locating wheel and positioning cylinder, wherein above-mentioned positioning cylinder is set vertically It is placed in 1 lower part of rack, and the output end of positioning cylinder is arranged upward;Above-mentioned right positioning seat is fixedly installed on the output of positioning cylinder On end, right positioning seat is equipped with right mounting groove, and the left side and top surface of right mounting groove are open surface;Above-mentioned locating wheel passes through along preceding The right spindle that rear direction is plugged in right mounting groove front-rear side walls is rotatablely arranged in right mounting groove;Jig 3 passes through left positioning Component 6 is set after being detected close to switch of 6 both sides of left positioning component, and industrial personal computer, industry control are sent a signal to close to switch Machine control positioning cylinder drives right positioning seat to extend out to 1 top of rack upwards, and right locating wheel is made to stop jig 3 from right side, so as to Positioning.
Jig 3 includes support plate 31 and at least two sets of fixation kits being set on support plate 31, and each fixation kit is in support plate 31 On interval setting in left-right direction, and power supply unit is placed with respectively, once to weld at least two power supplys;Power supply unit packet It includes power supply lower casing 01, power supply upper casing 02, power supply pcb board 03, power supply DC lines 05, line and pricks 06 and power connection 07.
Fixation kit includes that pcb board fixed seat 32, DC lines fixed frame 33, power supply lower casing fixed seat 34, power supply upper casing are fixed Seat 35 and test bench 37, wherein above-mentioned power supply lower casing fixed seat 34, pcb board fixed seat 32 and DC lines fixed frame 33 are from left to right It is gradually set on support plate 31, power supply lower casing fixed seat 34 is embedded to be placed with power supply lower casing 01, and level is embedded in pcb board fixed seat 32 There is power supply pcb board 03;The right side of power supply pcb board 03 is equipped with two wiring holes 04;Above-mentioned DC lines fixed frame 33 is equipped with along right and left To the card slot of setting, power supply DC lines 05 are embedded in card slot, and the connector of 05 left end of power supply DC lines is extended to across card slot The lower section of the wiring hole 04 of power supply pcb board 03, and bending is inserted into wiring hole 04 upwards, so as to power supply DC lines 05 and power supply PCB Plate 03 is electrically connected.
Power supply upper casing fixed seat 35 and test bench 37 are respectively arranged at DC lines fixed frame 33 and power supply lower casing fixed seat 34 Rear side;Power supply upper casing fixed seat 35 is embedded to be placed with power supply upper casing 02;The front side portion of test bench 37 is equipped with slot, is pricked to plug line 06, the rear lateral portion of test bench 37 is equipped with conductive jack, and the both sides of conductive jack are equipped with test connecting hole, external test device warp Test connecting hole is electrically connected with test bench 37;Above-mentioned power connection 07 is vertically inserted into conductive jack, and passes through conductive jack It is electrically connected with test bench 37, test bench 37 pricks 06 and DC lines 05 through power connection 07, line and power supply pcb board 03 is accessed test device In, to carry out power up test to power supply pcb board 03.
Feeding pressure mechanism 4 includes bearing 41, binder cylinder 42, link block 43, binder spring 44, lifter plate 45 and binder block, Wherein, above-mentioned bearing 41 is vertically arranged in the mounting hole opened up on 1 top plate of rack, and is extend out on the top plate of rack 1 upwards Side;Bearing 41 is located at transmission and draws the front side of body 2, and is correspondingly arranged between left positioning component 6 and right positioning component 7;Above-mentioned pressure Material cylinder 42 is vertically arranged on the front side wall of bearing 41, and the output end of binder cylinder 42 is arranged upward;Above-mentioned link block 43 It is connected on the output end of binder cylinder 42, binder cylinder 42 is drivingly connected 43 elevating movement of block;45 horizontal connection of lifter plate in On link block 43, and the top of jig 3 is extanded rearward in the horizontal direction;Lifter plate 45 is U-shaped plate body structure, U-shaped opening Be arranged towards rear side, the left and right sides of the U-shaped opening of lifter plate 45 extend respectively to 3 top of jig, and in the vertical direction with Two fixation kits on jig 3 are correspondingly arranged.
Binder block includes the first binder block 46 and the second binder block 47, and the first binder block 46 and the second binder block 47 are set respectively It is placed in the rear end of the left and right sides of lifter plate 45U types opening;First binder block 46 and the second binder block 47 are with lifter plate 45 Decline, to push the power supply unit placed on fixation kit respectively;Divide on 46 and second binder block 47 of above-mentioned first binder block Not She You avoiding hollow groove, the opening of avoiding hollow groove is arranged towards rear side, when binder, the avoiding hollow groove of the first binder block 46 and the second binder block 47 Left and right sides part compresses power supply pcb board 03 and power supply DC lines 05 respectively, and avoiding hollow groove corresponds to wiring hole 04 in the vertical direction Pressing, so as to welding mechanism 5 at wiring hole 04 source of welding current pcb board 03 and power supply DC lines 05;Above-mentioned binder spring 44 includes Two, two binder springs 44 are vertically arranged at the lower part of link block 43 respectively, and the upper and lower ends of binder spring 44 are connected to On the bottom of link block 43 and the top plate of rack 1, to provide cushion effect when link block 43 drives 45 binder of lifter plate, avoid Damage power supply pcb board 03 or power supply DC lines 05 by pressure;The lower part of above-mentioned link block 43 is additionally provided with close to switch 48, is arranged close to switch 48 In on the top plate of rack 1, and its induction is head-up arranged, and to be incuded when link block 43 declines, prevents overvoltage.
Welding mechanism 5 includes two sets, and two welding mechanisms 5 are respectively arranged at the first welding post and the second welding post, Wherein, it is set to the welding mechanism 5 at the first welding post and is located at connecing for front side or rear side on each fixation kit on jig 3 At string holes 04 weld, be set to the welding mechanism 5 at the second welding post on each fixation kit on jig 3 be located at rear side or It is welded at the wiring hole 04 of front side;
Above-mentioned welding mechanism 5 includes holder 51, zigzag tread patterns component, longitudinal bearing, laterally driven component 54, transverse support 55, drive component 56, fine tuning and weld assembly 58 are lifted, wherein above-mentioned holder 51 is longitudinal to be located at the first welding post and the Above two welding posts, holder 51 includes three, and three holders 51 are spaced setting from left to right, are formed between adjacent two stands 51 Weld space;Above-mentioned zigzag tread patterns component is set on holder 51;Above-mentioned longitudinal direction bearing is slidably disposed in along the longitudinal direction It on zigzag tread patterns component, and is connect with the output end of zigzag tread patterns component, zigzag tread patterns Component driver longitudinal direction bearing longitudinal direction straight line Movement;Above-mentioned laterally driven component 54 is set on longitudinal bearing, and with longitudinal support movement;Above-mentioned transverse support 55 is slidably Ground is set on laterally driven component 54, and is connect with the output end of laterally driven component 54, and laterally driven component 54 drives cross To the linear slide in transverse direction of bearing 55;Above-mentioned lifting drive component 56 is set in transverse support 55, and with transverse support 55 movements;Above-mentioned fine tuning and weld assembly 58 are connected on the output end of lifting drive component 56, and through lifting drive component 56 It drives and elevating movement in the vertical direction, to drop at wiring hole 04;Trimmed and weld assembly 58 trimming part After carrying out angle or fine position, by the welding assembly of fine tuning and weld assembly 58 wiring hole 04 by power supply pcb board 03 and 05 scolding tin of power supply DC lines is fixed;
Above-mentioned zigzag tread patterns component includes longitudinal motor 52 and longitudinal straight line module 53, wherein above-mentioned longitudinal motor 52 is set It is placed in the rear side of holder 51, and setting on front side of output end;Above-mentioned longitudinal direction straight line module 53 is set to the front side of longitudinal motor 52, and It is connect with the output end of longitudinal motor 52;Above-mentioned longitudinal direction bearing is set in left-right direction between adjacent two stands 51, Zong Xiangzhi The both ends of seat are slidably connected with longitudinal straight line module 53 on holder 51 and another holder 51 respectively;Longitudinal straight line module 53 It is interior equipped with the longitudinal screw mandrel being arranged along the longitudinal direction, which connect with the output end of longitudinal motor 52;In longitudinal screw mandrel It is arranged with longitudinal screw mandrel seat;One end of above-mentioned longitudinal direction bearing is connected on longitudinal screw mandrel seat, and longitudinal motor 52 drives longitudinal screw mandrel When rotary motion, longitudinal screw mandrel seat drives longitudinal bearing to move along a straight line along the longitudinal direction;
Above-mentioned laterally driven component 54 includes cross motor 541, cross lead screw 542 and transverse wire pole socket 543, wherein on The lower part that cross motor 541 is set to longitudinal bearing is stated, and the output shaft of cross motor 541 is arranged towards right side;Above-mentioned transverse wire Bar 542 is set to the front side of cross motor 541 in left-right direction, and the left end of cross lead screw 542 is fixed on longitudinal direction by bearing The lower part of bearing, the output axis connection that the right end of cross lead screw 542 passes through driving wheel and transmission belt and cross motor 541;Laterally Motor 541 drives 542 rotary motion of cross lead screw;Above-mentioned transverse wire pole socket 543 is set on cross lead screw 542, and with transverse direction Lead screw 542 is threadedly coupled, and the upper end of transverse wire pole socket 543 passes through longitudinal bearing to be connected in transverse support 55;Above-mentioned laterally branch Seat 55 is slidably disposed on by the sliding rail being set on longitudinal bearing on longitudinal bearing, when cross lead screw 542 rotates, is passed through Transverse wire pole socket 543 drives the linear slide in left-right direction of transverse support 55;
Above-mentioned lifting drive component 56 includes lifting motor 561, elevating screw 562 and elevating screw seat, wherein above-mentioned liter Drop motor 561 is set in transverse support 55, and output shaft is arranged upward;Above-mentioned elevating screw 562 is vertically arranged at lifting electricity The lower end of the front side of machine 561, elevating screw 562 is connected to by bearing on the rear wall of transverse support 55, elevating screw 562 Upper end is connected to by driving wheel and transmission belt on the output shaft of lifting motor 561, and lifting motor 561 drives elevating screw 562 Rotary motion;Above-mentioned elevating screw cover for seat is located on elevating screw 562, and is threadedly coupled with elevating screw 562;Elevating screw seat The front side of transverse support 55 is extended to across transverse support 55, and is connect with fine tuning and weld assembly 58;Elevating screw 562 rotates When movement, elevating screw seat drives fine tuning and 58 elevating movement of weld assembly.
Fine tuning and weld assembly 58 are slidably connected to by the sliding rail being vertically arranged on 55 front side wall of transverse support On the front side wall of transverse support 55;Fine tuning and weld assembly 58 include trimming part and welding assembly, wherein trimming part and cross It is connected to bearing 55, to support and adjust position or the angle of welding assembly;Welding assembly is connected on trimming part, so as to It is welded;
Above-mentioned trimming part includes lifting seat 581 and fine tuning seat 583, wherein above-mentioned lifting seat 581 can be by being vertically arranged It is slidably connected on the front side wall of transverse support 55 in the sliding rail on 55 front side wall of transverse support, the rear side of lifting seat 581 It is connect with above-mentioned elevating screw seat, elevating screw seat drives 581 elevating movement of lifting seat;Lifting seat 581 is equipped with the first arc Slot 582, the first arc groove 582 is arranged in left-right direction, and middle part upwardly extends;The rear end of above-mentioned fine tuning seat 583 is slideably It is connected in the first arc groove 582, the sliding in the first arc groove 582 of fine tuning seat 583, to be adjusted the angle in perpendicular Or the position of adjustment or so and upper and lower directions;Above-mentioned fine tuning seat 583 is equipped with the second arc groove 584, and the second arc groove 584 is along preceding Rear direction is arranged, and middle part extends to the right;Above-mentioned welding assembly is slidably connected in the second arc groove 584, so as to micro- The top surface of seat 583 is adjusted planar to adjust the angle, or before and after the adjustment and position of left and right directions.
Welding assembly includes connecting seat 585, welding actuator, welding bearing 589, welding support 5810, welding gun 5811, tin Wire clamp gripping member and Smoking pipe 5818, wherein above-mentioned connecting seat 585 is slidably connected in the second arc groove 584;Above-mentioned welding Actuator is set on connecting seat 585, and the output end for welding actuator is arranged downward;Above-mentioned welding bearing 589 is connected to weldering Connect the lower part of actuator, welding actuator driving welding 589 elevating movement of bearing;Above-mentioned welding support 5810 is fixed on welding branch On seat 589;Above-mentioned welding gun 5811 is fixed on welding support 5810, and welding support 5810 is moved with welding bearing 589, and is driven Welding gun 5811 declines, to make welding gun 5811 close to wiring hole 04;Above-mentioned solder clamping piece is set to the side of welding support 5810 The lower end in portion, solder clamping piece has gripped solder, and makes the lower end of the lower end aligned welding gun 5811 of solder, to be welded It connects;Above-mentioned Smoking pipe 5818 is set to the side of welding support 5810, and the lower end of Smoking pipe 5818 extends to welding gun 5811 The upper end of lower end, Smoking pipe 5818 is connected with fume extracting device, to siphon away the cigarette generated in welding process;
Above-mentioned welding actuator includes welding cylinder 586, welding sliding rail 587 and welding push rod 588, wherein above-mentioned welding Cylinder 586 is fixedly installed on the front side wall of connecting seat 585, and the output end of welding cylinder 586 is arranged downward;Above-mentioned welding sliding rail 587 are vertically set on the front side wall of connecting seat 585, and welding bearing 589 can be slidably embedded in welding sliding rail 587 On;The upper end of above-mentioned welding push rod 588 is connected on the output end of welding cylinder 586, and lower end is connected on welding bearing 589, And it is arranged with buffer spring on welding push rod 588;It welds cylinder 586 and pushes the welding lifting fortune of bearing 589 by welding push rod 588 It is dynamic, and by buffer spring into row buffering;
Above-mentioned solder clamping piece includes grip slipper 5812, rotation seat 5813, connecting rod 5814, solder connecting seat 5815, connecting plate 5816 and solder casing 5817, wherein above-mentioned grip slipper 5812 is fixedly installed on the side of welding support 5810, grip slipper 5812 Middle part is equipped with installation space;Above-mentioned rotation seat 5813 is rotatablely arranged at by shaft in the installation space of grip slipper 5812, It is connected with spring between 5813 madial wall of right side and rotation seat of rotation seat 5813, the spiral shell being connected on 5812 right side wall of grip slipper Bar adjusts setting angle of the rotation seat 5813 in grip slipper 5812 by being screwed into or back-outing rotation seat 5813;Above-mentioned connecting rod 5814 upper end is fixedly connected on the lower section of rotation seat 5813, and the lower end of connecting rod 5814 is connected with solder connecting seat 5815;It is above-mentioned The upper end of connecting plate 5816 is rotatably connected on solder connecting seat 5815, to adjust setting angle, and after angle is adjusted, It is fixed by screw and solder connecting seat 5815;The lower end of connecting plate 5816 is evenly spaced apart to be equipped at least two connecting holes;It is above-mentioned Solder casing 5817 is rotatably connected in connecting hole, to adjust setting angle, and by connecting different connecting holes, with Adjust mounting height;Solder casing 5817 is fixedly plugged with solder, and the lower end of solder is extended obliquely downward to welding gun 5811 At end, to be welded.
Further, the utility model devises a kind of cooperated with jig detent mechanism by transmission drawing body and realizes PCB Plate and automatically delivering for DC lines are effectively connected with welding, pcb board and DC lines are effectively clamped by jig, by having flexible fine tuning The welding mechanism of function realizes precisely welding and automatic smoke exhausting, the high power supply DC line automatic welding machines of welding efficiency;This practicality is new Type belongs to the one of station of the automatic assembly line of power supply of independent research, and the entire automatic assembly line of power supply includes DC Wire bonding, fills the works such as pcb board, dispensing lid lower cover, power up test, ultrasonic bonding, integration test and packaging at solder joint cleaning automatically Sequence;The utility model mainly realizes the automatic welding process to power supply DC lines;The utility model passes through jig and welding mechanism The design of double units, can once weld 2 power supply DC lines, compared to traditional artificial spot welding, 5 people/time, production capacity ability 200PCS/h, Yields ability 70% or so;The utility model power supply DC lines automatic welding only need 1 people/time, welding production capacity can reach 1200PCS/h, And yields is up to 90% or more.Specifically, the utility model has following features:1, the utility model design power supply jig is made For pcb board and power supply DC line load bearing components, single jig is equipped with two sets of fixation kits, two sets of power supply units is fixed to clamp (Power supply lower casing, power supply upper casing, power supply pcb board, power supply DC lines, line is pricked and power connection), the power supply lower casing fixed seat on jig And power supply upper casing fixed seat is opening up by power supply upper casing and power supply lower casing respectively and fixes downward, when so as to later stage lid lower cover, Upper cover is directly covered under the premise of without overturning upper cover and is bonded on upper lid by lid lower cover device;Power supply lower casing fixed seat on jig The side of power supply lower casing fixed seat is equipped with pcb board fixed seat, so that pcb board fixed seat level is fixed, and in pcb board wiring hole DC line fixed frames are arranged in side, and DC line fixed frames are designed using fastening type structure, which is provided with the card slot being arranged in left-right direction, Power supply DC lines are embedded in card slot, and the connector of power supply DC line left ends extends to the wiring hole of power supply pcb board across card slot Lower section, and upwards bending be inserted into wiring hole in, so that power supply DC lines are electrically connected with power supply pcb board.2, the utility model designs Transmission draws body as jig transport agent, and jig is positioned over transmission and draws on the synchronous belt of body, and synchronized band drives and moves, and transmits It draws body to be equipped with multiple welding posts, left positioning component and right positioning component, left and right positioning is respectively equipped at each welding post Only stop space between component for jig, wherein the left locating piece that left positioning component uses is rotatably connected on left positioning seat, Determined on the left of rear bullet completion upper in time by passing through simultaneously in jig, it can be achieved that putting jig automatically by the spring connected between the two The function of position jig;Right positioning is then by way of cylinder driving, and after jig is by left positioning component, positioning cylinder driving is right Positioning seat drives locating wheel to rise to jig right upper portion, only stops jig from right positioner by right locating wheel;In addition, this practicality It is novel that binder component is additionally provided on the outside of welding post, for the feature of two sets of power supply units of jig simultaneous transmission, this practicality The novel lifter plate for being originally designed with U-shaped platy structure, lifter plate are horizontally placed on the top of welding post, left and right ends The top of two pcb boards and DC lines on jig is extended respectively to, the end of lifter plate is connected with two binder blocks, and binder block is equipped with empty avoiding Slot, when lifter plate is when pressurised cylinder driving lower band dynamic pressure flitch pushes, holding pad compresses pcb board and DC lines separately down, and Its avoiding hollow groove corresponds at pcb board wiring hole, and while compressing pcb board and DC lines at the same time, welding is reserved by avoiding hollow groove design Space.3, the utility model is equipped with two welding mechanisms, is located at transmission respectively and draws on body welding post, two welding mechanisms include Two independent welding units realize that single simultaneously acts the scolding tin on jig at two pcb board wiring holes;In two welding mechanisms One welding is located at the DC lines at the wiring hole on front side of pcb board, another welding is located at the DC at the wiring hole on rear side of pcb board Line;The welding mechanism autonomous Design of the utility model has longitudinally, laterally and lifting drive component, to realize to finely tuning and welding group The driving of part in the horizontal plane and driving in the vertical direction are moved to convenient for fine tuning and weld assembly at welding post;It is special Not, the utility model is to improve welding accuracy to be equipped with trimming part, fine tuning between welding assembly and lifting drive component The decoration structure features simple design of component only includes lifting seat and fine tuning seat, and lifting seat can be by being vertically arranged at longitudinal bearing front side wall On sliding rail be slidably connected on the front side wall of longitudinal bearing, the rear side of lifting seat is connect with above-mentioned elevating screw seat, rise It drops screw rodb base and drives lifting seat elevating movement;It is particular in that, lifting seat is equipped with the first arc extended in left-right direction The middle part of slot, the first arc groove is protruding upward, and fine tuning seat is then slidably connected in first arc groove, by along the first arc Shape slot slides, you can while realizing the adjustment of position in left and right directions and on vertical direction;Meanwhile the adjusting seat of the utility model It is equipped with the second arc groove, the second arc groove extends along the longitudinal direction, and middle part is protruded to the right, is connected in the second arc groove When welding assembly is slided along the second arc groove, you can it adjusts in the position of front-rear direction and left and right directions, meanwhile, the first arc groove It, can angle of the integrated regulation welding assembly in solid space and when the second arc groove synchronous collaboration;It is extremely simple by this kind Design, while realizing position of the welding assembly in plane and space or angle adjustment;It is effectively guaranteed welding precision. 4, the utility model is designed with welding assembly, and the effect of welding assembly is to realize gripping for welding gun and solder simultaneously, but Be with conventional welding devices the difference is that, based on wiring hole and the small feature of DC lines junction area, the utility model exists Welding actuator is individually integrated in welding assembly, by weld actuator independently drive welding gun and solder close to DC lines with Wiring hole junction ensures welding precision, welds in actuator and is also integrated with buffer spring, and it is slow to provide welding by buffer spring Impulse force, it is excessive to pcb board pressure when being effectively prevented welding and the case where damage pcb board;Welding assembly passes through disk-shaped structure Welding support fix load bearing component as welding gun and bonding wire, welding support is connect with the output end for welding actuator, and welding gun is solid Due to the lower part of welding support;Particularly, solder is then fixed on the side of welding support by solder clamping piece, is pressed from both sides by scolding tin Rotary motion of the rotation seat of gripping member in grip slipper, solder can be independently adjustable the setting angle between welding gun, so as to tin Line lower end is effectively directed at welding gun lower part;Meanwhile the solder casing of fixed solder is connected by connecting plate, solder connecting seat and connecting rod In on rotation seat, be rotatably coupled between connecting plate upper end and solder connecting seat and solder casing and connecting plate lower end between It is rotatably coupled, solder angular adjustment can also be neatly realized, multiple connecting holes, solder casing is arranged in vertical spacing on connecting plate The mounting height of solder is can adjust in different connecting holes by being installed on.5, the utility model also connects in the side of welding support Be connected to Smoking pipe, the upper end of Smoking pipe is connected to by connecting plate on welding support, the lower end of Smoking pipe then extend to welding gun with The side of solder lower end, when scolding tin, the smog of generation is drawn up by Smoking pipe, completes automatic smoking action.
The embodiments of the present invention only introduce its specific implementation mode, do not lie in and limit its protection domain.The industry Technical staff can make certain modifications under the inspiration of the present embodiment, therefore all done according to the utility model patent range Equivalent change or modification belongs in the utility model patent right.

Claims (10)

1. a kind of power supply DC line automatic welding machines, it is characterised in that:Body is drawn including transmission(2), jig(3), jig detent mechanism, Feeding pressure mechanism(4)And welding mechanism(5), wherein body is drawn in above-mentioned transmission(2)It is set to rack in left-right direction(1)On, transmission is drawn Body(2)Middle part be equipped with linear transmission space;Above-mentioned jig(3)Including at least two, jig(3)It is positioned over linear transmission space It is interior, and communicated drawing body(2)The synchronous belt of front and rear sides supports, and synchronous belt drives jig(3)Along linear transmission space by it is left extremely Right movement;Jig(3)On be placed at least two sets power supply pcb boards to be welded(03)And from bottom to top it is inserted into power supply pcb board (03)On power supply DC lines(05);Body is drawn in above-mentioned transmission(2)Side is equipped with the first welding post and the second welding post;Jig is fixed Position mechanism is set at the first welding post and the second welding post, jig(3)In the first welding post and the second welding post Place is positioned through jig positioning component or so;Above-mentioned feeding pressure mechanism(4)It is set to the front side of jig detent mechanism, jig(3)Positioning After fixation, feeding pressure mechanism(4)Downward pressing jig(3)On power supply pcb board(03)And power supply DC lines(05);Above-mentioned welding mechanism (5)Body is drawn across transmission is set to(2)Top, and corresponding jig detent mechanism setting, welding mechanism(5)By power supply DC lines (05)With power supply pcb board(03)Between junction scolding tin fix;Jig detent mechanism unclamps jig after the completion of scolding tin(3), with Just the next step is carried out.
2. a kind of power supply DC line automatic welding machines according to claim 1, it is characterised in that:The jig detent mechanism Body is drawn including being set to transmission(2)Interior left positioning component(6)And right positioning component(7), left positioning component(6)And right positioning group Part(7)Between formed jig located space;
Above-mentioned left positioning component(6)Rack is fixedly installed(1)On, left positioning component includes left positioning seat and locating piece, wherein left Positioning seat is fixedly installed on rack(1)On, left positioning seat is internally provided with left mounting groove, and the top surface and right side of the left mounting groove are Open surface;Above-mentioned locating piece is set to rotationally by the left rotary shaft being inserted in along the longitudinal direction on left mounting groove front-rear side walls In left mounting groove, the top surface of locating piece is the cambered surface for tilting upward extension to the right, and the right side of locating piece is perpendicular;It is fixed It is connected with spring between the lower part and the slot bottom of left mounting groove of position block;Jig(3)By left positioning component(6)When, jig(3)'s Bottom surface resists the cambered surface at the top of locating piece, and pushes locating piece, and locating piece is made to be rotated clockwise around left rotary shaft, spring-compressed;It controls Tool(3)Pass through left positioning component(6)Afterwards, locating piece rotates counterclockwise to jig under the upward bounce of spring around left rotary shaft (3)Top makes the right side of locating piece resist jig(3)Left end face, so as to from left side localization tool(3);
Above-mentioned right positioning component(7)Including right positioning seat, locating wheel and positioning cylinder, wherein above-mentioned positioning cylinder is vertically arranged In rack(1)Lower part, and the output end of positioning cylinder is arranged upward;Above-mentioned right positioning seat is fixedly installed on the output of positioning cylinder On end, right positioning seat is equipped with right mounting groove, and the left side and top surface of right mounting groove are open surface;Above-mentioned locating wheel passes through along preceding The right spindle that rear direction is plugged in right mounting groove front-rear side walls is rotatablely arranged in right mounting groove;Jig(3)It is fixed by a left side Hyte part(6), it is set in left positioning component(6)After being detected close to switch of both sides, industry control is sent a signal to close to switch Machine, industrial personal computer control positioning cylinder drive right positioning seat to extend out to rack upwards(1)Top, making right locating wheel, blocking is controlled from right side Tool(3), to position.
3. a kind of power supply DC line automatic welding machines according to claim 2, it is characterised in that:The jig(3)Including Support plate(31)And it is set to support plate(31)On at least two sets of fixation kits, each fixation kit is in support plate(31)On in left-right direction Interval setting, and it is placed with power supply unit respectively, once to weld at least two power supplys;Power supply unit includes power supply lower casing (01), power supply upper casing(02), power supply pcb board(03), power supply DC lines(05), line prick(06)And power connection(07).
4. a kind of power supply DC line automatic welding machines according to claim 3, it is characterised in that:The fixation kit includes Pcb board fixed seat(32), DC line fixed frames(33), power supply lower casing fixed seat(34), power supply upper casing fixed seat(35)And test bench (37), wherein above-mentioned power supply lower casing fixed seat(34), pcb board fixed seat(32)And DC line fixed frames(33)From left to right gradually It is set to support plate(31)On, power supply lower casing fixed seat(34)It is embedded to be placed with power supply lower casing(01), pcb board fixed seat(32)Upper level It is embedded with power supply pcb board(03);Power supply pcb board(03)Right side be equipped with two wiring holes(04);Above-mentioned DC lines fixed frame(33)On Equipped with the card slot being arranged in left-right direction, power supply DC lines(05)It is embedded in card slot, and power supply DC lines(05)Left end connects Head extends to power supply pcb board across card slot(03)Wiring hole(04)Lower section, and upwards bending be inserted into wiring hole(04)It is interior, with Just power supply DC lines(05)With power supply pcb board(03)Electrical connection.
5. a kind of power supply DC line automatic welding machines according to claim 4, it is characterised in that:The power supply upper casing is fixed Seat(35)And test bench(37)It is respectively arranged at DC line fixed frames(33)And power supply lower casing fixed seat(34)Rear side;Power supply upper casing Fixed seat(35)It is embedded to be placed with power supply upper casing(02);Test bench(37)Front side portion be equipped with slot, so as to plug line prick(06), survey Try seat(37)Rear lateral portion be equipped with conductive jack, the both sides of conductive jack are equipped with test connecting hole, and external test device is through surveying Try connecting hole and test bench(37)Electrical connection;Above-mentioned power connection(07)It is vertically inserted into conductive jack, and is inserted by conduction Hole and test bench(37)Electrical connection, test bench(37)Through power connection(07), line prick(06)And DC lines(05)By power supply pcb board (03)It accesses in test device, so as to power supply pcb board(03)Carry out power up test.
6. a kind of power supply DC line automatic welding machines according to claim 5, it is characterised in that:The feeding pressure mechanism(4) Including bearing(41), binder cylinder(42), link block(43), binder spring(44), lifter plate(45)And binder block, wherein on State bearing(41)It is vertically arranged at rack(1)In the mounting hole opened up on top plate, and it extend out to rack upwards(1)Top plate on Side;Bearing(41)Body is drawn positioned at transmission(2)Front side, and be correspondingly arranged in left positioning component(6)And right positioning component(7)It Between;Above-mentioned binder cylinder(42)It is vertically arranged at bearing(41)Front side wall on, and binder cylinder(42)Output end set upward It sets;Above-mentioned link block(43)It is connected to binder cylinder(42)Output end on, binder cylinder(42)It is drivingly connected block(43)Lifting Movement;Lifter plate(45)Horizontal connection is in link block(43)On, and jig is extanded rearward in the horizontal direction(3)Top;It rises Plate drops(45)For U-shaped plate body structure, U-shaped opening is arranged towards rear side, lifter plate(45)U-shaped opening left and right sides difference Extend to jig(3)Top, and in the vertical direction with jig(3)On two fixation kits be correspondingly arranged.
7. a kind of power supply DC line automatic welding machines according to claim 6, it is characterised in that:The binder block includes the One binder block(46)And second binder block(47), the first binder block(46)And second binder block(47)It is respectively arranged at lifter plate (45)The rear end of the left and right sides of U-shaped opening;First binder block(46)And second binder block(47)With lifter plate(45)Under Drop, to push the power supply unit placed on fixation kit respectively;Above-mentioned first binder block(46)And second binder block(47)On It is respectively equipped with avoiding hollow groove, the opening of avoiding hollow groove is arranged towards rear side, when binder, the first binder block(46)And second binder block(47)'s Part compresses power supply pcb board respectively at left and right sides of avoiding hollow groove(03)And power supply DC lines(05), and avoiding hollow groove is right in the vertical direction Answer wiring hole(04)Pressing, so as to welding mechanism(5)In wiring hole(04)Locate source of welding current pcb board(03)And power supply DC lines (05);Above-mentioned binder spring(44)Including two, two binder springs(44)It is vertically arranged at link block respectively(43)Lower part, pressure Expect spring(44)Upper and lower ends be connected to link block(43)Bottom and rack(1)Top plate on, so as in link block (43)Drive lifter plate(45)Cushion effect is provided when binder, avoids damaging power supply pcb board by pressure(03)Or power supply DC lines(05);Above-mentioned company Connect block(43)Lower part be additionally provided with close to switch(48), close to switch(48)It is set to rack(1)Top plate on, and its inductive head It is arranged upward, so as in link block(43)Incuded when decline, prevents overvoltage.
8. a kind of power supply DC line automatic welding machines according to claim 7, it is characterised in that:The welding mechanism(5) Including two sets, two welding mechanisms(5)It is respectively arranged at the first welding post and the second welding post, wherein be set to first Welding mechanism at welding post(5)In jig(3)On each fixation kit on be located at the wiring hole of front side or rear side(04)Place Welding, the welding mechanism being set at the second welding post(5)In jig(3)On each fixation kit on be located at rear side or front side Wiring hole(04)Place's welding;
Above-mentioned welding mechanism(5)Including holder(51), zigzag tread patterns component, longitudinal bearing, laterally driven component(54), laterally branch Seat(55), lifting drive component(56), fine tuning and weld assembly(58), wherein above-mentioned holder(51)Longitudinal direction is located at the first weldering It connects above station and the second welding post, holder(51)Including three, three holders(51)Interval setting from left to right, adjacent two Holder(51)Between formed welding space;Above-mentioned zigzag tread patterns component is set to holder(51)On;Above-mentioned longitudinal direction bearing is along longitudinal direction Direction is slidably disposed on zigzag tread patterns component, and is connect with the output end of zigzag tread patterns component, and zigzag tread patterns component drives Dynamic longitudinal direction bearing linear longitudinal movement;Above-mentioned laterally driven component(54)It is set on longitudinal bearing, and with longitudinal support movement; Above-mentioned transverse support(55)It is slidably disposed in laterally driven component(54)On, and with laterally driven component(54)Output end Connection, laterally driven component(54)Drive transverse support(55)Linear slide in transverse direction;Above-mentioned lifting drive component(56) It is set to transverse support(55)On, and with transverse support(55)Movement;Above-mentioned fine tuning and weld assembly(58)Lifting is connected to drive Dynamic component(56)Output end on, and through lift drive component(56)It drives and elevating movement in the vertical direction, to decline To wiring hole(04)Place;Trimmed and weld assembly(58)Trimming part carry out angle or fine position after, by finely tuning and welding Connected components(58)Welding assembly in wiring hole(04)Place is by power supply pcb board(03)And power supply DC lines(05)Scolding tin is fixed;
Above-mentioned zigzag tread patterns component includes longitudinal motor(52)And longitudinal straight line module(53), wherein above-mentioned longitudinal motor(52) It is set to holder(51)Rear side, and output end on front side of setting;Above-mentioned longitudinal direction straight line module(53)It is set to longitudinal motor(52) Front side, and and longitudinal motor(52)Output end connection;Above-mentioned longitudinal direction bearing is set to adjacent two stands in left-right direction (51)Between, the both ends of longitudinal bearing respectively with holder(51)And another holder(51)On longitudinal straight line module(53)Slidably Ground connects;Longitudinal straight line module(53)It is interior equipped with the longitudinal screw mandrel being arranged along the longitudinal direction, the longitudinal screw mandrel and longitudinal motor (52)Output end connection;Longitudinal screw mandrel seat is arranged in longitudinal screw mandrel;One end of above-mentioned longitudinal direction bearing is connected to longitudinal screw mandrel On seat, longitudinal motor(52)When driving longitudinal screw mandrel rotary motion, longitudinal screw mandrel seat drives longitudinal bearing straight line along the longitudinal direction Movement;
Above-mentioned laterally driven component(54)Including cross motor(541), cross lead screw(542)And transverse wire pole socket(543), In, above-mentioned cross motor(541)It is set to the lower part of longitudinal bearing, and cross motor(541)Output shaft towards right side be arranged;On State cross lead screw(542)It is set to cross motor in left-right direction(541)Front side, and cross lead screw(542)Left end pass through Bearing is fixed on the lower part of longitudinal bearing, cross lead screw(542)Right end pass through driving wheel and transmission belt and cross motor(541) Output axis connection;Cross motor(541)Drive cross lead screw(542)Rotary motion;Above-mentioned transverse wire pole socket(543)It is set in Cross lead screw(542)On, and and cross lead screw(542)It is threadedly coupled, transverse wire pole socket(543)Upper end pass through longitudinal bearing to connect It is connected on transverse support(55)On;Above-mentioned transverse support(55)It is slidably disposed on by the sliding rail being set on longitudinal bearing vertical To on bearing, cross lead screw(542)When rotation, pass through transverse wire pole socket(543)Drive transverse support(55)It is straight in left-right direction Line slides;
Above-mentioned lifting drive component(56)Including lifting motor(561), elevating screw(562)And elevating screw seat, wherein above-mentioned Lifting motor(561)It is set to transverse support(55)On, and output shaft is arranged upward;Above-mentioned elevating screw(562)It is vertically arranged In lifting motor(561)Front side, elevating screw(562)Lower end transverse support is connected to by bearing(55)Rear wall On, elevating screw(562)Upper end lifting motor is connected to by driving wheel and transmission belt(561)Output shaft on, lifting electricity Machine(561)Drive elevating screw(562)Rotary motion;Above-mentioned elevating screw cover for seat is located at elevating screw(562)On, and with lifting Lead screw(562)It is threadedly coupled;Elevating screw seat passes through transverse support(55)Extend to transverse support(55)Front side, and with fine tuning And weld assembly(58)Connection;Elevating screw(562)When rotary motion, elevating screw seat drives fine tuning and weld assembly(58)It rises Drop movement.
9. a kind of power supply DC line automatic welding machines according to claim 8, it is characterised in that:The fine tuning and welding group Part(58)By being vertically arranged at transverse support(55)Sliding rail on front side wall is slidably connected to transverse support(55)Before On side wall;Fine tuning and weld assembly(58)Including trimming part and welding assembly, wherein trimming part and transverse support(55)Even It connects, to support and adjust position or the angle of welding assembly;Welding assembly is connected on trimming part, to be welded;
Above-mentioned trimming part includes lifting seat(581)And fine tuning seat(583), wherein above-mentioned lifting seat(581)It can be by setting vertically It is placed in transverse support(55)Sliding rail on front side wall is slidably connected to transverse support(55)Front side wall on, lifting seat (581)Rear side connect with above-mentioned elevating screw seat, elevating screw seat drive lifting seat(581)Elevating movement;Lifting seat(581) It is equipped with the first arc groove(582), the first arc groove(582)It is arranged in left-right direction, and middle part upwardly extends;Above-mentioned fine tuning seat (583)Rear end be slidably attached at the first arc groove(582)It is interior, fine tuning seat(583)In the first arc groove(582)Interior cunning It is dynamic, so that left and right and the position of upper and lower directions are adjusted the angle or adjusted in perpendicular;Above-mentioned fine tuning seat(583)It is equipped with the Two arc grooves(584), the second arc groove(584)It is arranged along the longitudinal direction, and middle part extends to the right;Above-mentioned welding assembly is slidably Ground is connected to the second arc groove(584)It is interior, so as in fine tuning seat(583)Top surface planar adjust the angle, or adjustment before Afterwards and the position of left and right directions.
10. a kind of power supply DC line automatic welding machines according to claim 9, it is characterised in that:The welding assembly packet Include connecting seat(585), welding actuator, welding bearing(589), welding support(5810), welding gun(5811), solder clamping piece and Smoking pipe(5818), wherein above-mentioned connecting seat(585)It is slidably connected to the second arc groove(584)It is interior;Above-mentioned welding driving Part is set to connecting seat(585)On, and the output end for welding actuator is arranged downward;Above-mentioned welding bearing(589)It is connected to weldering Connect the lower part of actuator, welding actuator driving welding bearing(589)Elevating movement;Above-mentioned welding support(5810)It is fixed on weldering Connect bearing(589)On;Above-mentioned welding gun(5811)It is fixed on welding support(5810)On, welding support(5810)With welding bearing (589)Movement, and drive welding gun(5811)Decline, to make welding gun(5811)Close to wiring hole(04);Above-mentioned solder clamping piece It is set to welding support(5810)Side, the lower end of solder clamping piece has gripped solder, and makes the lower end aligned of solder Welding gun(5811)Lower end, to be welded;Above-mentioned Smoking pipe(5818)It is set to welding support(5810)Side, and inhale Smoke pipe(5818)Lower end extend to welding gun(5811)Lower end, Smoking pipe(5818)Upper end be connected with fume extracting device, So that the cigarette generated in welding process is siphoned away;
Above-mentioned welding actuator includes welding cylinder(586), welding sliding rail(587)And welding push rod(588), wherein above-mentioned weldering Connect cylinder(586)It is fixedly installed on connecting seat(585)Front side wall on, weld cylinder(586)Output end be arranged downward;It is above-mentioned Weld sliding rail(587)Vertically it is set to connecting seat(585)Front side wall on, weld bearing(589)It can be slidably embedded In welding sliding rail(587)On;Above-mentioned welding push rod(588)Upper end be connected to welding cylinder(586)Output end on, lower end connect It is connected to welding bearing(589)On, and weld push rod(588)On be arranged with buffer spring;Weld cylinder(586)By welding push rod (588)Push welding bearing(589)Elevating movement, and by buffer spring into row buffering;
Above-mentioned solder clamping piece includes grip slipper(5812), rotation seat(5813), connecting rod(5814), solder connecting seat(5815), Connecting plate(5816)And solder casing(5817), wherein above-mentioned grip slipper(5812)It is fixedly installed on welding support(5810)One Side, grip slipper(5812)Middle part is equipped with installation space;Above-mentioned rotation seat(5813)It is rotatablely arranged at grip slipper by shaft (5812)Installation space in, rotation seat(5813)Right side and rotation seat(5813)It is connected with spring between madial wall, connects In grip slipper(5812)Screw rod on right side wall is by being screwed into or back-outing rotation seat(5813)To adjust rotation seat(5813)It is pressing from both sides Hold seat(5812)Interior setting angle;Above-mentioned connecting rod(5814)Upper end be fixedly connected on rotation seat(5813)Lower section, connecting rod (5814)Lower end be connected with solder connecting seat(5815);Above-mentioned connecting plate(5816)Upper end be rotatably connected at solder connection Seat(5815)On, to adjust setting angle, and after angle is adjusted, pass through screw and solder connecting seat(5815)It is fixed;Even Plate(5816)Lower end be evenly spaced apart be equipped at least two connecting holes;Above-mentioned solder casing(5817)The company of being rotatably connected to It connects in hole, to adjust setting angle, and by connecting different connecting holes, to adjust mounting height;Solder casing(5817) It is fixedly plugged with solder, the lower end of solder is extended obliquely downward to welding gun(5811)Lower end at, to be welded.
CN201820333853.0U 2018-03-12 2018-03-12 A kind of power supply DC line automatic welding machines Withdrawn - After Issue CN208033878U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108213645A (en) * 2018-03-12 2018-06-29 深圳市兴禾自动化有限公司 A kind of power supply DC line automatic welding machines

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108213645A (en) * 2018-03-12 2018-06-29 深圳市兴禾自动化有限公司 A kind of power supply DC line automatic welding machines
CN108213645B (en) * 2018-03-12 2023-09-22 深圳市兴禾自动化股份有限公司 Automatic welding machine for power supply DC line

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Address after: 518104 1st floor, building 38, South Ring Road Science Park, Ma'anshan community, Shajing street, Bao'an District, Shenzhen City, Guangdong Province

Patentee after: Shenzhen Xinghe Automation Co.,Ltd.

Address before: 518000 B, block C, 1 floor, first floor, Ma An Shan science and Technology Park, Western Baoan District, Guangdong, Shenzhen, Baoan District.

Patentee before: SHENZHEN SINVO AUTOMATIC Co.,Ltd.

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Granted publication date: 20181102

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