CN206263449U - A kind of steel structure bridge laser rust-removing device - Google Patents
A kind of steel structure bridge laser rust-removing device Download PDFInfo
- Publication number
- CN206263449U CN206263449U CN201621244250.0U CN201621244250U CN206263449U CN 206263449 U CN206263449 U CN 206263449U CN 201621244250 U CN201621244250 U CN 201621244250U CN 206263449 U CN206263449 U CN 206263449U
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- Prior art keywords
- laser
- lifting mechanism
- folding arm
- sliding platform
- rust
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 21
- 239000010959 steel Substances 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 33
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000012530 fluid Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- 208000031481 Pathologic Constriction Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 230000036262 stenosis Effects 0.000 description 1
- 208000037804 stenosis Diseases 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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Abstract
The utility model is related to steel structure bridge area of maintenance, a kind of steel structure bridge laser rust-removing device is provided, including frame on rail flat car, sliding platform, folding arm lifting mechanism, mechanical arm, away rust by laser mechanism, power take-off mechanism, video inspect mechanism and operation room；The sliding platform is installed in frame, the folding arm lifting mechanism includes three sections of folding arms, end folding arm has three sections and rises shrinking structure, the folding arm lifting mechanism is arranged on sliding platform, folding arm lifting mechanism lower section be provided with can 360 degree rotate revolving supports, the end of folding arm lifting mechanism is connected with mechanical arm, and there is the mechanical arm six degree of freedom to act, and the laser head in camera and away rust by laser mechanism that the video is inspected in mechanism may be contained within mechanical arm tail end.It is the utility model simple structure, easy to operate, labour intensity can be greatly reduced, shorten duty cycle；Automaticity higher is realized, and substantially increases operating efficiency.
Description
Technical field
The utility model is related to steel structure bridge area of maintenance, specifically a kind of steel structure bridge away rust by laser dress
Put.
Background technology
At present, steel structure bridge safeguards that the main technique of rust cleaning construction is：Carried out using high pressure fresh water and cleaning agent first
Surface cleaning, after treating that surface of steel plate is dried, derusting by sandblasting treatment is carried out with the dustless sand shaker of vacuum, and edge is with portable true
Empty dustless sanding treatment.Or steel structure surface rust cleaning is carried out using chemical derusting agent, local stenosis and complex structure position use
Manually eliminate rust.
There is problems with above current technology：
1st, pretreatment work amount and labour intensity are big, and the treatment duration is more long；
2nd, workmen need to reach Seeding location closer distance and be operated；
3rd, to bridge steel structure skeleton rust cleaning need workmen ascend a height arrival job position carry out rust cleaning operation manually, it is right
There is certain harm and certain pollution caused to environment in workmen；
4th, job area limitation is big, big to labyrinth, high-altitude or cantilever design intractability or cannot process；
5th, automaticity is low, and operating efficiency is low.
The content of the invention
The purpose of this utility model is to overcome the shortcomings of above-mentioned background technology, there is provided a kind of labour intensity is small, automatic
Change degree is high and steel structure bridge laser rust-removing device of efficiency high.
In order to realize the above object the steel structure bridge laser rust-removing device that the utility model is provided, including install in-orbit
Frame, sliding platform, folding arm lifting mechanism, mechanical arm, away rust by laser mechanism, power take-off mechanism, video inspection on road flatcar
Depending on mechanism and operation room；The frame is steel structure base, and the sliding platform is installed in the frame, is moved along frame straight line
Dynamic, the folding arm lifting mechanism includes three sections of folding arms, and there are end folding arm three sections to rise shrinking structure, and the folding arm lifting mechanism is installed
On the sliding platform, folding arm lifting mechanism lower section is provided with can 360 degree of revolving supports of rotation, the end of folding arm lifting mechanism
Mechanical arm is connected with, there is the mechanical arm six degree of freedom to act, the video inspects mechanism including camera and installed in behaviour
Display between work, the camera is used to shoot with video-corder laser head handling situations, and the display is used for display laser head in real time
Handling situations and determination job position.Laser head in the camera and away rust by laser mechanism may be contained within mechanical arm tail end.
In the above-mentioned technical solutions, the power take-off mechanism includes generating set, master console, Hydraulic Station, element cabinet,
The generating set is the sliding platform, mechanical arm, away rust by laser mechanism, video inspect mechanism and provide power supply, the hydraulic pressure
Stand and control element and laser generator are installed in power, the element cabinet for the folding arm lifting mechanism is provided.
In the above-mentioned technical solutions, sliding rail is equipped with the frame, the sliding platform is located on sliding rail,
Sliding platform drives movement by screw mandrel, nut and servomotor, and drag chain, drag chain one end and sliding are set on the left of sliding rail
Platform is fixed, and the other end couples with frame, and fluid pressure line and cable are laid on drag chain, for protect and draw fluid pressure line and
Cable.
The utility model, as frame, all mechanisms in top is supported with enough strength and stiffness using steel construction piece
Operation, the mounting slip platform in frame, sliding platform mounting slip track is vertical using screw mandrel, nut and Serve Motor Control
To and transverse direction movement, the folding arm lifting mechanism be arranged on the sliding platform on, by the Hydraulic Station in power take-off mechanism
Hydraulic power is provided, the Hydraulic Station is arranged on the outer ceiling lower section of headwall of the operation room, in front of the generating set.By
Each mechanism of master console remote control in power take-off mechanism coordinates completion displacement action, and large range of one is realized with this
The positioning of three coordinates of level, reaches outside the height and bridge, guardrail that people cannot reach under conventional sense.
Meanwhile, power is provided from the generating set in power take-off mechanism to the mechanical arm, by power take-off mechanism
In the operation of master console realize two grade of three positioning of coordinate of small range of closer distance, deliver the away rust by laser mechanism
Laser head reach job position.
The utility model uses the sliding platform, folding arm lifting mechanism and the mechanical arm dual-positioning, realizes in steel
The laser head of the away rust by laser mechanism is carried to what is specified by structural bridge medial and lateral on a large scale and in height space higher
Job position.
The away rust by laser mechanism that the utility model is used has the characteristics that compared with traditional rust cleaning mode：Will not be to workpiece
Physical damage is caused, is not physically contacted directly in descaling process；Laser direction is good, and rust cleaning position can be accurately positioned,
Do not limited by workpiece surface appearance；Easy to use and flexible, it is simple to operate, it is remote controlled；Rust cleaning cleannes are high, can effectively remove
Greasy dirt and residual coat, can cause that substrate material surface tissue changes while corrosion is removed, and can effectively slow down
Re-oxidation；Descaling process can be accurately controlled, required rust cleaning effect is reached, without pretreatment process.The laser of use is removed
Rust device maximum functional distance completes rust cleaning by the remote operation of the master console in power take-off unit up to 500mm
Operation, realizes remote control and automaticity higher.
In above-mentioned technical proposal, video inspect mechanism camera collection laser head rust cleaning operation picture transmission to installation
On display in master console, monitor in real time job state.
In above-mentioned technical proposal, operation room is mounted in the structural member bicycle shed on transport carrier, for operating personnel provide peace
Complete comfortable operating environment, the operation room suitable installing space for power take-off mechanism is provided.
Scheme provided by the utility model is compared with the prior art, and fully shows that it is advantageous in that：
1st, pretreatment process need not be carried out using the operation that eliminates rust of away rust by laser mode, labour intensity is greatly reduced, shortened
Duty cycle；
2nd, mechanism's cooperation is inspected by master console and video and realizes remote control, it is ensured that workmen's safety, and effectively
The rust cleaning operation to labyrinth, high-altitude or cantilever design and narrow space is solved, automaticity higher is realized,
Significantly improve operating efficiency.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the schematic diagram of the utility model job state one；
Fig. 4 is the schematic diagram of the utility model job state two.
In figure：1 frame, 2 sliding platforms, 3 folding arm lifting mechanisms, 4 mechanical arms, 5 away rust by laser mechanisms, 6 generating sets, 7
Master console, 8 Hydraulic Stations, 9 element cabinets, 10 videos inspect mechanism, 11 operation rooms.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment the present invention is described in further detail, but the embodiment should not be construed as it is right
Limitation of the present utility model.
As shown in Figure 1, 2, the present embodiment provides a kind of new steel structure bridge laser rust-removing device, including installed in track
Frame 1, sliding platform 2 on flatcar, folding arm lifting mechanism 3, mechanical arm 4, away rust by laser mechanism 5, power take-off mechanism, video
Inspect mechanism 10 and operation room 11；The frame 1 is steel structure base, and the sliding platform 2 is installed in the frame 1, edge
Frame 1 moves linearly, and the folding arm lifting mechanism 3 includes three sections of folding arms, and end folding arm has three sections and rises shrinking structure, the folding arm
Lifting mechanism 3 is arranged on the sliding platform 2, and the lower section of folding arm lifting mechanism 3 is provided with can 360 degree of revolving supports of rotation, folding
The end of arm lifting mechanism 3 is connected with mechanical arm 4, and the mechanical arm 4 is acted with six degree of freedom, and the video inspects mechanism 10
Display including camera and in operation room 11, the laser head in the camera and away rust by laser mechanism 5 is all provided with
It is placed in mechanical arm tail end.The power take-off mechanism includes generating set 6, master console 7, Hydraulic Station 8, element cabinet 9, the hair
Group of motors 6 is that the sliding platform 2, mechanical arm 4, away rust by laser mechanism 5, video inspect mechanism 10 and provide power supply, the hydraulic pressure
8 are stood for the folding arm lifting mechanism 3 provides installation control element and laser generator in power, the element cabinet 9.The frame
Sliding rail is equipped with 1, on sliding rail, sliding platform 2 is by screw mandrel, nut and servo electricity for the sliding platform 2
Machine drives movement, and drag chain is set on the left of sliding rail, and drag chain one end is fixed with sliding platform, and the other end couples with frame, uses
In protection and traction fluid pressure line and cable.
Wherein frame 1 is bolted with transport carrier using mushroom head and fixed, by towing vehicle carry transport to operating location.Figure
1 show travel position of returning the vehicle to the garage and knock off, and locking device is equipped with each motion, and locking is processed in transportation Zhong Ge mechanisms
State, unblock operation must be first completed after reaching operation field.After the completion of unblock operation, workmen is led in operation room 11
Crossing operation button control servomotor on master console 7 drives sliding platform screw mandrel to rotate, and is lifted folding arm by sliding rail
Mechanism 3 moves to required position, and mechanical arm 4 is highly navigated to control lifting device the position close to operating area needed for being increased to
Put.6DOF mechanical arm 4 is operated by master console 7, the mechanical arm tail end for carrying laser head and camera is navigated into laser
Distance is less than 500mm job positions between head and workpiece, opens away rust by laser mechanism 5 and starts the operation that eliminates rust.Under folding arm lifting mechanism 3
Side be provided with can 360 degree rotate revolving supports, ensure that laser head can be carried to specific bit by lifting mechanism in all directions with this
In the range of putting, revolving support uses fluid motor-driven, and power is provided by Hydraulic Station 8.As shown in Figure 3 and Figure 4, the utility model
Device maximum operation scope is respectively up to 9m and 7m.
Preferred embodiment of the present utility model is the foregoing is only, is not used to limit the utility model, it is all in this practicality
Within new spirit and principle, any modification, equivalent substitution and improvements made etc. should be included in guarantor of the present utility model
Within the scope of shield.
Claims (3)
1. a kind of steel structure bridge laser rust-removing device, it is characterised in that：It is flat including the frame on rail flat car, sliding
Platform, folding arm lifting mechanism, mechanical arm, away rust by laser mechanism, power take-off mechanism, video inspect mechanism and operation room；The machine
Frame is steel structure base, and the sliding platform is installed in the frame, is moved linearly along frame, the folding arm lifting mechanism bag
Three sections of folding arms are included, there are end folding arm three sections to rise shrinking structure, and the folding arm lifting mechanism is arranged on the sliding platform, folding arm
Lifting mechanism lower section be provided with can 360 degree rotate revolving supports, the end of folding arm lifting mechanism is connected with mechanical arm, the machinery
There is arm six degree of freedom to act, and the video inspects mechanism includes camera and the display in operation room, described to take the photograph
As the laser head in head and away rust by laser mechanism may be contained within mechanical arm tail end.
2. steel structure bridge laser rust-removing device according to claim 1, it is characterised in that：The power take-off mechanism bag
Generating set, master console, Hydraulic Station, element cabinet are included, the generating set is the sliding platform, mechanical arm, away rust by laser
Mechanism, video inspect mechanism and provide power supply, and the Hydraulic Station provides peace in power, the element cabinet for the folding arm lifting mechanism
Dress control element and laser generator.
3. steel structure bridge laser rust-removing device according to claim 1, it is characterised in that：Cunning is equipped with the frame
Track is moved, on sliding rail, sliding platform drives movement to the sliding platform by screw mandrel, nut and servomotor,
Sliding rail side sets drag chain, and drag chain one end is fixed with sliding platform, and the other end couples with frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621244250.0U CN206263449U (en) | 2016-11-21 | 2016-11-21 | A kind of steel structure bridge laser rust-removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621244250.0U CN206263449U (en) | 2016-11-21 | 2016-11-21 | A kind of steel structure bridge laser rust-removing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206263449U true CN206263449U (en) | 2017-06-20 |
Family
ID=59039645
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621244250.0U Expired - Fee Related CN206263449U (en) | 2016-11-21 | 2016-11-21 | A kind of steel structure bridge laser rust-removing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206263449U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107988863A (en) * | 2017-12-14 | 2018-05-04 | 朱小英 | A kind of track for a train automatic rust-removing car |
| CN108311788A (en) * | 2018-04-04 | 2018-07-24 | 湖州旭源电气科技有限公司 | A kind of multistation auto parts and components laser welding apparatus |
| CN108325946A (en) * | 2017-12-19 | 2018-07-27 | 苏州凝昕轨道装备有限公司 | Laser cleaner |
| CN109590148A (en) * | 2019-01-23 | 2019-04-09 | 山东交通学院 | A kind of robot and working method for rail clip derusting maintenance |
| CN110253150A (en) * | 2019-07-29 | 2019-09-20 | 武汉拓帆轨道交通科技股份有限公司 | A kind of rail tunneling boring rust remover and derusting method |
| CN113020801A (en) * | 2021-04-01 | 2021-06-25 | 国网河南省电力公司辉县市供电公司 | Electrified rust cleaning device for high-voltage isolating switch |
-
2016
- 2016-11-21 CN CN201621244250.0U patent/CN206263449U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107988863A (en) * | 2017-12-14 | 2018-05-04 | 朱小英 | A kind of track for a train automatic rust-removing car |
| CN107988863B (en) * | 2017-12-14 | 2019-02-26 | 朱小英 | A kind of track for a train automatic rust-removing vehicle |
| CN108325946A (en) * | 2017-12-19 | 2018-07-27 | 苏州凝昕轨道装备有限公司 | Laser cleaner |
| CN108311788A (en) * | 2018-04-04 | 2018-07-24 | 湖州旭源电气科技有限公司 | A kind of multistation auto parts and components laser welding apparatus |
| CN109590148A (en) * | 2019-01-23 | 2019-04-09 | 山东交通学院 | A kind of robot and working method for rail clip derusting maintenance |
| CN109590148B (en) * | 2019-01-23 | 2023-08-22 | 山东交通学院 | Robot for rust removal and maintenance of track fasteners and working method |
| CN110253150A (en) * | 2019-07-29 | 2019-09-20 | 武汉拓帆轨道交通科技股份有限公司 | A kind of rail tunneling boring rust remover and derusting method |
| CN113020801A (en) * | 2021-04-01 | 2021-06-25 | 国网河南省电力公司辉县市供电公司 | Electrified rust cleaning device for high-voltage isolating switch |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170620 |