CN206248570U - A kind of yarn rolls into a ball open defect detecting system - Google Patents
A kind of yarn rolls into a ball open defect detecting system Download PDFInfo
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- CN206248570U CN206248570U CN201621369326.2U CN201621369326U CN206248570U CN 206248570 U CN206248570 U CN 206248570U CN 201621369326 U CN201621369326 U CN 201621369326U CN 206248570 U CN206248570 U CN 206248570U
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Abstract
A kind of yarn group open defect detecting system disclosed in the utility model, including industrial black and white camera and industry color camera below conveyer belt, industry color camera are installed on the previous station of industrial black and white camera；Conveyer belt lower section is additionally provided with light source, and industrial black and white camera is connected with optoelectronic switch by wire；Optoelectronic switch is located at the previous station of industry color area array cameras；Industrial black and white camera and industry color camera are connected by gigabit Ethernet line with industrial computer；Industrial computer is also associated with controller.A kind of yarn of the utility model rolls into a ball open defect detecting system using industrial camera and computer system as image data acquiring and the main hardware instrument for the treatment of, write algorithm carries out defect detection to collecting image, significantly facilitate the installation and debugging of equipment, production cost has been saved, production efficiency has been improve.
Description
Technical field
The utility model belongs to glass fibre Automatic Measurement Technique field, and in particular to a kind of yarn group open defect detection system
System.
Background technology
Glass fibre is a kind of Inorganic Non-metallic Materials of excellent performance, and species is various.Its advantage is good insulating, heat-resisting
The strong, corrosion resistance of property is good, high mechanical strength, is a kind of new material of the harmful substances such as new substituted metal.Glass fibre leads to
Each is led to be commonly used for the national economy such as the reinforcing material in composite, electrically insulating material and heat-insulating material, circuit substrate
Domain.Yarn group, is the final step in glass fiber yarn production process, and the yarn that will be produced is combined and is coiled into cylindricality group
Shape, is readily transported and measures.In yarn group production process, due to the use of conveyer belt, its result often causes yarn to roll into a ball bottom
Can be stained with oil stain, spot, and this part oil stain, spot in process of production because it is difficult to be found, often cause visitor
The complaint at family, compromises the image of manufacturing enterprise, reduces its market competitiveness.In traditional yarn group outward appearance detection, mainly
Manual detection is used, it is apparent that not only working strength is big using manual detection, and often missing inspection, false drop rate are high.
Utility model content
The purpose of this utility model is to provide a kind of yarn group open defect detecting system, solves Traditional Man detection and deposits
Missing inspection, false drop rate problem high.
The technical scheme that the utility model is used is：A kind of yarn rolls into a ball open defect detecting system, including installed in transmission
Industrial black and white camera and industry color camera with lower section, industry color camera are installed on the previous work of industrial black and white camera
Position；Conveyer belt lower section is additionally provided with light source, and industrial black and white camera is connected with optoelectronic switch by wire；It is color that optoelectronic switch is located at industry
The previous station of color area array cameras；Industrial black and white camera and industry color camera are calculated by gigabit Ethernet line with industry
Machine is connected；Industrial computer is also associated with controller.
The characteristics of the utility model, also resides in,
Controller is also associated with indicator lamp by wire.
Light source is located between industrial black and white camera and industry color camera, and light source is incandescent lamp tube.
Industrial black and white camera is industrial black and white line array camera.
Industry color camera is industry color area array cameras.
The beneficial effects of the utility model are that a kind of yarn group's open defect detecting system senses yarn by using optoelectronic switch
The presence or absence of group, and then trigger taking pictures for industrial camera and roll into a ball bottom diagram picture obtaining complete yarn；Image processing section has used height
The industrial computer of performance, it is mainly used in the interactive interface of the related detection algorithm of operation image treatment and user to collection
Defect detection is carried out to image, the installation and debugging of equipment are significantly facilitated, production cost has been saved, production efficiency is improve；Make
Incandescent lamp tube is driven with isolating transformer, light source rectifier plate, ballast, the light source of stabilization is provided for system；Set in system
On the one hand the controller put is used to receive the instruction from host computer, on the other hand the work of control indicator lamp, reminds user to having
Defect yarn group is processed.
Brief description of the drawings
Fig. 1 is the structural representation that a kind of yarn of the utility model rolls into a ball open defect detecting system.
In figure, 1. conveyer belt, 2. indicator lamp, 3. optoelectronic switch, 4. light source, 5. industrial black and white camera, 6. industry color phase
Machine, 7. industrial computer, 8. controller.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and detailed description.
The utility model provides a kind of yarn and rolls into a ball open defect detecting system, as shown in figure 1, including installed in conveyer belt 1
The industrial black and white camera 5 and industry color camera 6 of lower section, industry color camera 6 are installed on the previous work of industrial black and white camera 5
Position；The lower section of conveyer belt 1 is additionally provided with light source 4, and industrial black and white camera 6 is connected with optoelectronic switch 3 by wire；Optoelectronic switch 3 is located at
The previous station of industry color area array cameras 6；Industrial black and white camera 5 and industry color camera 6 pass through gigabit Ethernet line
It is connected with industrial computer 7；Industrial computer 7 is also associated with controller 8.
Controller 8 is also associated with indicator lamp 2 by wire.
Light source 4 is located between industrial black and white camera 5 and industry color camera 6, and light source 4 is incandescent lamp tube.
Industrial black and white camera 5 is industrial black and white line array camera.
Industry color camera 6 is industry color area array cameras.
When using, industrial black and white camera 5 and industry color camera 6 are respectively arranged in two adjacent stations on streamline,
And ensure previous station of the industry color camera 6 in industrial black and white camera 5, wherein industrial black and white camera 5 is industrial black and white line
Array camera, industry color camera 6 is industry color area array cameras, and it is color that optoelectronic switch 3 is attached into industry on streamline conveyer belt 1
The previous station of form and aspect machine 6, incandescent lamp tube is located in the middle of two cameras, and the output of optoelectronic switch 3 is terminated at into Mysticum white line battle array
Camera triggering end.In above-mentioned installation process, it is ensured that vertically according to yarn group bottom is photographed, incandescent lamp tube rolls into a ball bottom to camera parallel to yarn,
The presence or absence of yarn group and its position on conveyer belt 1 are perceived by using optoelectronic switch 3, and then to trigger the shooting of camera, is obtained
Picture of one energy comprising whole yarn group.Image in collection is transmitted to industry through GigE (kilomega network) and is counted in IMAQ part
Calculation machine 7, fully ensures that it obtains high quality graphic.This detecting system uses high-performance, hermetically sealed, natural heat dissipation industry
Computer, can avoid the influence of live dust, lousiness to it, while using industrial touch display, it is convenient to operate and observe.
A relay is connected with indicator lamp 2 on controller 8, and for pointing out user to detect, yarn group outward appearance is defective, another relay
Be connected with the control section of conveyer belt 1 of user, for finding defect after carry out parking process.Whole controller 8 by using
RS485 is communicated with industrial computer system, and the transmission mode reliability is high, transmission speed fast, is widely used in industry spot, its
Key control unit is the ATxmega64A3U for using Atmel companies, is the single-chip microcomputer of 8, has several to be available for above
The relay that uses, one be used for 485 serial ports that communicate and reserved input/output port is used to extend.Whole system is only
The outside alternating current for introducing 220V is needed, a part is by isolating transformer, light source rectifier plate, ballast and then connects incandescent lamp
Pipe, a part of connecting valve power supply is that industrial black and white line array camera 5 is powered with industry color area array cameras 6, nonshared control unit 8,
Another part is industrial computer and monitor power supply.
A kind of yarn group open defect detecting system of the present utility model has the following advantages：Established by cable by light IMAQ part
Pass, industrial camera, incandescent lamp tube composition, sense the presence or absence of yarn group, and then trigger taking pictures for industrial camera using optoelectronic switch
Obtain complete yarn group bottom diagram picture；Image processing section has used high performance industrial computer, and it is mainly used in service chart
As the interactive interface of the related detection algorithm for the treatment of and user carries out defect detection to collecting image, equipment is significantly facilitated
Installation and debugging, have saved production cost, improve production efficiency；Come using isolating transformer, light source rectifier plate, ballast
Incandescent lamp tube is driven, the light source of stabilization is provided for system；On the one hand the controller set in system is used to receive to come from host computer
Instruction, on the other hand control indicator lamp work, remind user defective yarn group is processed.
Claims (5)
1. a kind of yarn rolls into a ball open defect detecting system, it is characterised in that including the industrial black and white phase below conveyer belt (1)
Machine (5) and industry color camera (6), the industry color camera (6) are installed on the previous station of industrial black and white camera (5)；
Conveyer belt (1) lower section is additionally provided with light source (4), and the industrial black and white camera (5) is connected with optoelectronic switch (3) by wire；
Previous station of the optoelectronic switch (3) positioned at industry color area array cameras (6)；The industrial black and white camera (5) and industry
Color camera (6) is connected by gigabit Ethernet line with industrial computer (7)；The industrial computer (7) is also associated with control
Device (8) processed.
2. a kind of yarn according to claim 1 rolls into a ball open defect detecting system, it is characterised in that the controller (8) is led to
Cross wire and be also associated with indicator lamp (2).
3. a kind of yarn according to claim 1 rolls into a ball open defect detecting system, it is characterised in that the light source (4) is located at
Between the industrial black and white camera (5) and the industry color camera (6), the light source (4) is incandescent lamp tube.
4. a kind of yarn according to claim 1 or 3 rolls into a ball open defect detecting system, it is characterised in that the industrial black and white
Camera (5) is industrial black and white line array camera.
5. a kind of yarn according to claim 1 or 3 rolls into a ball open defect detecting system, it is characterised in that the industry color
Camera (6) is industry color area array cameras.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621369326.2U CN206248570U (en) | 2016-12-14 | 2016-12-14 | A kind of yarn rolls into a ball open defect detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621369326.2U CN206248570U (en) | 2016-12-14 | 2016-12-14 | A kind of yarn rolls into a ball open defect detecting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206248570U true CN206248570U (en) | 2017-06-13 |
Family
ID=59007369
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621369326.2U Active CN206248570U (en) | 2016-12-14 | 2016-12-14 | A kind of yarn rolls into a ball open defect detecting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206248570U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108362701A (en) * | 2018-05-18 | 2018-08-03 | 西安获德图像技术有限公司 | A kind of chemical fiber spinning cake appearance automatic checkout system |
| CN111380875A (en) * | 2018-12-29 | 2020-07-07 | 深圳中科飞测科技有限公司 | Defect detection method and system |
-
2016
- 2016-12-14 CN CN201621369326.2U patent/CN206248570U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108362701A (en) * | 2018-05-18 | 2018-08-03 | 西安获德图像技术有限公司 | A kind of chemical fiber spinning cake appearance automatic checkout system |
| CN111380875A (en) * | 2018-12-29 | 2020-07-07 | 深圳中科飞测科技有限公司 | Defect detection method and system |
| CN111380875B (en) * | 2018-12-29 | 2023-09-12 | 深圳中科飞测科技股份有限公司 | Defect detection method and system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhao Jin Inventor after: Jing Junfeng Inventor after: Gao Yuan Inventor after: Deng Xianghua Inventor after: Wang Haixing Inventor before: Zhao Jin Inventor before: Jing Junfeng Inventor before: Gao Yuan |
|
| CB03 | Change of inventor or designer information | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20171020 Address after: 710048 Shaanxi province Xi'an Beilin District cooperation Road No. 66 (Western Power International Business Center) of the Central University of creative industries with innovative special community room 1707-7 Co-patentee after: Jushi Group Co., Ltd. Patentee after: XI'AN HUODE IMAGE TECHNOLOGY CO., LTD. Address before: 710048 Shaanxi province Xi'an Beilin District cooperation Road No. 66 (Western Power International Business Center) of the Central University of creative industries with innovative special community room 1707-7 Patentee before: XI'AN HUODE IMAGE TECHNOLOGY CO., LTD. |
|
| TR01 | Transfer of patent right |