CN206236699U - Close grid welding Tape threading apparatus and series welding machine - Google Patents
Close grid welding Tape threading apparatus and series welding machine Download PDFInfo
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- CN206236699U CN206236699U CN201621388058.9U CN201621388058U CN206236699U CN 206236699 U CN206236699 U CN 206236699U CN 201621388058 U CN201621388058 U CN 201621388058U CN 206236699 U CN206236699 U CN 206236699U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
A kind of close grid welding Tape threading apparatus,Including pedestal,It is arranged on the left fixed wheel component on pedestal,Right fixed wheel component,Weight wheel assembly,Weight wheel guidance set,Channel components,The weight wheel assembly is arranged between left fixed wheel component and right fixed wheel component,Weight wheel assembly is slidably matched with the weight wheel guidance set,The channel components include some tube channels,Some tube channels are arranged side by side,The close grid welding Tape threading apparatus that the utility model embodiment is provided are passed through from every group of Tape threading apparatus of multigroup Tape threading apparatus respectively by by close grid welding,After many root bead bands are put on,Each welding bears the gravity of each weight wheel,And welding to strap mechanism is transmitted in the track that tube channel is set,Complete the threading work of close grid welding,Each locations of structures characteristics of compact layout is orderly,It is convenient in confined space inner-threading,Threading is rapid,Without winding between welding,The utility model also proposes a kind of series welding machine.
Description
Technical field
The utility model is related to solar battery sheet mechanical equipment technical field, more particularly to a kind of close grid welding threading
Mechanism and series welding machine.
Background technology
Photovoltaic industry is developed so far, and with the change of component price and the market demand, each component producer is by constantly grinding
Study carefully contrast test, find the consumption of close grid solar cell piece silver paste than a large amount of three grid for using in the market, four grid and
Five grid cell pieces decline 30%~50% to the consumption of silver paste, and because close grid cell piece main grid wire spacing becomes near, secondary grid line phase
Should shorten, reduce resistance loss, therefore, so losing component package has obvious decline, reduces manufacturing cost,
Experiment proves that close grid component can make component power lift 2.5%~3.5%, therefore close grid solar cell piece is current each component
Producer prepares a large amount of cell pieces for using, and so-called close grid solar cell piece refers on 156mm × 156mm solar battery sheets
The quantity of main gate line is less than the solar battery sheet of 32 more than 6.
But in component manufacturing process, because close grid cell sheet grating line number is more and close, welding procedure is more complicated, human weld
Efficiency it is very low, it is therefore necessary to develop the series welding machine of the close grid cell piece of welding.
In the utility application of Application No. 201610283132.0, a kind of close grid welding tape threading apparatus are disclosed,
Including pedestal, guide-rail plate group, left fixed wheel group, right fixed wheel group, driving wheel group, weight wheel group, guiding drive component, in this application, by
Being oriented to drive component drives driving wheel group and weight wheel group to move up and down, dynamic so as to be drawn high with the clamp of the grip module of finishing operations
Work coordinates, and in this device, after welding is all put on, is oriented to drive component and drives all weight wheel groups to decline, and stretching is each
Root bead band, this result in all weldings drawn high or ribbon supply during uniformity and synchronism, when a certain root bead band is finished
When needing to change, or when a certain root bead band broken belt or when falling band, it is not easy to found in time by operating personnel, and driven wheels are passed
Welding it is positioned without positioning guide mechanism also, also easily occur welding winding problem, this problem occur
A certain root bead band broken belt or when falling band it is particularly evident.
The content of the invention
It is necessary to propose that one kind sets tube channel, avoids welding from twining by each root bead band independent control, for each root bead band
Around close grid welding Tape threading apparatus.
There is a need to and propose a kind of series welding machine that close grid welding Tape threading apparatus are set.
A kind of close grid welding Tape threading apparatus, including pedestal, the left fixed wheel component being arranged on pedestal, right fixed wheel component, weight
Hammer wheel assembly, weight wheel guidance set, channel components, the left fixed wheel component include some left fixed wheels, the right fixed wheel component
Including some right fixed wheels, the weight wheel assembly includes some weight wheels, the weight wheel assembly be arranged on left fixed wheel component and
Between right fixed wheel component, weight wheel assembly is slidably matched with the weight wheel guidance set, so that weight wheel assembly is in welding
Slided up and down in the presence of clamp force and along weight wheel guidance set in the presence of self gravitation, the channel components include some
Tube channel, some tube channels are fixedly installed on pedestal by mounting seat, and some tube channels are arranged side by side, each passage
Guan Yuyi right fixed wheel, weight wheel, a left fixed wheel in same perpendicular so that a root bead band sequentially passes through one
Left fixed wheel, weight wheel, right fixed wheel, a tube channel, and then passed from tube channel, clamped with clamped component.
Preferably, the tube channel is a hollow pipe, and the hollow pipe has smooth inwall, the ingress port of tube channel
Footpath is more than port of export bore, to facilitate penetrating for welding.
Preferably, the left fixed wheel component also includes left fixed wheel axle, left fixed wheel seat, and left fixed wheel axle passes through some left fixed wheels,
Left fixed wheel can be relatively rotated relative to left fixed wheel axle, and left fixed wheel axle is connected with left fixed wheel seat, and left fixed wheel seat is fixed with pedestal and connected
Connect, the right fixed wheel component also include right fixed wheel axle, right fixed wheel seat, right fixed wheel axle pass through some right fixed wheels, right fixed wheel relative to
Right fixed wheel axle can be relatively rotated, and right fixed wheel axle is connected with right fixed wheel seat, and right fixed wheel seat is fixedly connected with pedestal, the weight wheel
Component also includes some weight wheel shafts and weight wheel seat, and each weight wheel seat is connected with a weight wheel shaft, each weight wheel shaft
Through a weight wheel, weight wheel can be rotated relative to weight wheel shaft, and the weight wheel assembly passes through weight wheel seat and weight
Wheel guidance set is slidably matched.
Preferably, the weight wheel guidance set includes cant board, and the cant board is fixedly connected with pedestal, in cant board
Side wall on be placed in the vertical direction some guide rails, guide rail interior set with slide coordinate sliding block, each weight
The weight wheel seat for hammering wheel into shape is fixedly connected with a sliding block, and some weight wheels are connected with some slides.
Preferably, the close grid welding Tape threading apparatus also include positioning plate and cover plate, and the positioning plate is arranged on base
The lower end of seat, the cover plate is arranged on positioning plate, opens up some through passage on positioning plate, so that welding is passed through,
Adjacent does not connect through passage, the cover plate be covered in positioning plate through on passage, formed with through passage
Closed channel, the port of export of the tube channel penetrate positioning plate through in passage, positioning plate also with the cant board
Bottom is fixedly connected.
A kind of series welding machine, including frame and the close grid welding volume layout mechanism, the close grid welding tape punch that are arranged in frame
Structure and strap mechanism, the close grid welding volume layout mechanism, close grid welding Tape threading apparatus, strap mechanism are suitable according to the tape transport of welding
Sequence is set gradually, and the welding that the close grid welding volume layout mechanism is used to roll up welding is pulled out, and is sequentially penetrated successively described
Each root bead band is delivered to the strap machine by each left fixed wheel of close grid welding Tape threading apparatus, the close grid welding Tape threading apparatus
Structure, the strap mechanism is just right one by one by each root bead band and main gate line on cell piece, the close grid welding Tape threading apparatus
Pedestal is fixed in frame, and the close grid welding Tape threading apparatus are above-mentioned close grid welding Tape threading apparatus.
The utility model embodiment provide close grid welding Tape threading apparatus by by close grid welding respectively from multigroup tape punch
Passed through in every group of Tape threading apparatus of structure, that is, every group of left fixed wheel, weight wheel, right fixed wheel and tube channel is initially passed through, by strap mechanism
Clamp clamp welding, after many root bead bands are put on, each welding bears the gravity of each welding pulling force or weight wheel, and logical
Welding to strap mechanism is transmitted in the track that deferent and positioning plate are set, that is, completes the threading work of close grid welding, each structure
Location arrangements compact neat, convenient in confined space inner-threading, threading is rapid, without winding between welding.
The utility model embodiment also provides a kind of series welding machine including close grid welding Tape threading apparatus, is effectively close grid electricity
Pond piece supplies a plurality of welding welding.
Brief description of the drawings
Fig. 1 is the axle side structure schematic diagram of the close grid welding Tape threading apparatus of a better embodiment.
Fig. 2 is the axle side structure schematic diagram of another angle of the close grid welding Tape threading apparatus of a better embodiment
Fig. 3 is the main structure diagram of the close grid welding Tape threading apparatus of a better embodiment.
Fig. 4 is to express the partial enlarged drawing of the guide rail and sliding block in Fig. 1.
Fig. 5 is the axle side structure schematic diagram of the passage tube assembly of close grid welding Tape threading apparatus.
Fig. 6 is the trend of the welding through the close grid welding Tape threading apparatus.
Fig. 7 is the structural representation of the series welding machine for setting the close grid welding Tape threading apparatus.
In figure：Pedestal 10, left fixed wheel component 20, left fixed wheel axle 21, left fixed wheel seat 22, right fixed wheel component 30, right fixed wheel axle
31st, right fixed wheel seat 32, weight wheel assembly 40, weight wheel seat 41, weight wheel shaft 42, weight wheel guidance set 50, cant board 51, lead
Rail 52, sliding block 53, channel components 60, tube channel 61, mounting seat 62, positioning plate 70, cover plate 71, welding 80, series welding machine 100,
Frame 101, close grid welding volume layout mechanism 200, close grid welding Tape threading apparatus 300, strap mechanism 400.
Specific embodiment
In order to illustrate more clearly of the technical scheme of the utility model embodiment, below will be to be used needed for embodiment
Accompanying drawing be briefly described, it should be apparent that, drawings in the following description are some embodiments of the present utility model, for this
For the those of ordinary skill of field, on the premise of not paying creative work, can also obtain other according to these accompanying drawings
Accompanying drawing.
Referring to Fig. 1 to Fig. 6, the utility model embodiment provides a kind of close grid welding Tape threading apparatus 300, including pedestal
10th, it is arranged on left fixed wheel component 20 on pedestal 10, right fixed wheel component 30, weight wheel assembly 40, weight wheel guidance set 50, logical
Road component 60, left fixed wheel component 20 includes some left fixed wheels, and right fixed wheel component 30 includes some right fixed wheels, and weight wheel assembly 40 is wrapped
Include some weight wheels, weight wheel assembly 40 is arranged between left fixed wheel component 20 and right fixed wheel component 30, weight wheel assembly 40 with
Weight wheel guidance set 50 is slidably matched so that weight wheel assembly 40 in the presence of the tensile force of welding 80 and self gravitation work
Weight wheel guidance set 50 with lower edge to slide up and down, channel components 60 include some tube channels 61, some tube channels 61 pass through
Mounting seat 62 is fixedly installed on pedestal 10, and some tube channels 61 are arranged side by side, each tube channel 61 and right fixed wheel, one
Individual weight wheel, a left fixed wheel are in same perpendicular, so that a root bead band sequentially passes through a left fixed wheel, a weight
Wheel, right fixed wheel, a tube channel 61, and then passed from tube channel 61, clamped with clamped component.
In practical operation, when there are a certain root bead 80 broken belts of band or falling band, or after a certain root bead band 80 is finished, correspondence
The weight wheel of the welding 80 is due to losing the undertaking power of the welding 80, the slide downward under self gravitation effect, such operator
Member can in time be the discovery that above mentioned problem, timely shutdown treatment, it is to avoid cell piece lacks when postorder is welded occurs in which root bead band 80
Few a certain root bead band.
Further, tube channel 61 is a hollow pipe, and hollow pipe has smooth inwall, and the arrival end bore of tube channel 61 is big
In port of export bore, to facilitate penetrating for welding 80.
Further, left fixed wheel component 20 also includes left fixed wheel axle 21, left fixed wheel seat 22, and left fixed wheel axle 21 is fixed through some left sides
Wheel, left fixed wheel is fixed on pedestal 10, and left fixed wheel can be relatively rotated relative to left fixed wheel axle 21, left fixed wheel axle 21 with it is left
Fixed wheel seat 22 is connected, and left fixed wheel seat 22 is fixedly connected with pedestal 10, and right fixed wheel component 30 also includes right fixed wheel axle 31, right fixed wheel seat
32, right fixed wheel axle 31 passes through some right fixed wheels, and right fixed wheel is fixed on pedestal 10, and right fixed wheel is relative to the right energy of fixed wheel axle 31
Enough to relatively rotate, right fixed wheel axle 31 is connected with right fixed wheel seat 32, and right fixed wheel seat 32 is fixedly connected with pedestal 10, weight wheel assembly 40
Also include some weight wheel shafts 42 and weight wheel seat 41, each weight wheel seat 41 is connected with a weight wheel shaft 42, each weight
Wheel shaft 42 can be rotated through a weight wheel, weight wheel relative to weight wheel shaft 42, and weight wheel assembly 40 passes through weight wheel seat
41 are slidably matched with weight wheel guidance set 50.
Further, weight wheel guidance set 50 includes cant board 51, and cant board 51 is fixedly connected with pedestal 10, in cant board
Some guide rails 52 are placed in the vertical direction on 51 side wall, the sliding block being slidably matched with guide rail 52 is set inside guide rail 52
53, the weight wheel seat 41 of each weight wheel is fixedly connected with a sliding block 53, and some weight wheels and some guide rails 52 are slided
Dynamic connection.
Further, close grid welding Tape threading apparatus 300 also include positioning plate 70 and cover plate 71, and positioning plate 70 is arranged on base
The lower end of seat 10, cover plate 71 is arranged on positioning plate 70, opens up some through passage on positioning plate 70, so that welding is worn
Cross, adjacent does not connect through passage, cover plate 71 be covered in positioning plate 70 through on passage, with through passage shape
Into closed channel, for the convenient maintenance through passage to positioning plate, the port of export of tube channel 61 penetrates positioning plate 70
Through in passage, bottom of the positioning plate 70 also with cant board 51 is fixedly connected.The setting of positioning plate 70 can not only add
The stability of strong cant board 51 and tube channel 61.
Referring to Fig. 7, the utility model also proposes a kind of series welding machine 100, including frame 101 and is arranged in frame 101
Close grid welding volume layout mechanism 200, close grid welding Tape threading apparatus 300 and strap mechanism 400, close grid welding volume layout mechanism 200,
Close grid welding Tape threading apparatus 300, strap mechanism 400 set gradually according to the tape transport order of welding 80, close grid welding volume layout machine
The welding 80 that structure 200 is used to roll up welding is pulled out, and it is fixed sequentially to penetrate each left side of close grid welding Tape threading apparatus 300 successively
Each root bead band 80 is delivered to strap mechanism 400 by wheel, close grid welding Tape threading apparatus 300, and strap mechanism 400 is by each root bead
Just right one by one with main gate line on cell piece with 80, the pedestal 10 of close grid welding Tape threading apparatus 300 is fixed in frame 101, close
Grid welding Tape threading apparatus 300 are above-mentioned close grid welding Tape threading apparatus 300.
The utility model also proposes a kind of threading method, comprises the following steps：
Welding is taken on the upper surface of the upper surface of left fixed wheel and right fixed wheel respectively；
Welding between left fixed wheel and right fixed wheel is arranged on the lower surface of weight wheel, so that welding is S-shaped through a left side
Fixed wheel, weight wheel, right fixed wheel, and then the welding between left fixed wheel and right fixed wheel has been accepted the weight of weight wheel；
Welding is passed through after right fixed wheel, continues to penetrate tube channel 61；
The welding passed from tube channel 61 and positioning plate 70 is connected with the grip module of strap mechanism 400, and clamped
Component is clamped；
Clamp often stretches welding of arrangement, and weight wheel is in the presence of welding relay and self gravitation on left fixed wheel, the right side
Moved up and down once in the same perpendicular of fixed wheel and tube channel 61.
Step in the utility model embodiment method can according to actual needs carry out order adjustment, merge and delete.
Module or unit in the utility model embodiment device can according to actual needs be merged, divide and deleted
Subtract.
Above disclosed is only the utility model preferred embodiment, can not limit the utility model with this certainly
Interest field, one of ordinary skill in the art will appreciate that realize all or part of flow of above-described embodiment, and according to this reality
The equivalent variations made with new claim, still fall within the scope that utility model is covered.
Claims (6)
1. a kind of close grid welding Tape threading apparatus, it is characterised in that：It is fixed including pedestal, the left fixed wheel component being arranged on pedestal, the right side
Wheel assembly, weight wheel assembly, weight wheel guidance set, channel components, the left fixed wheel component include some left fixed wheels, the right side
Fixed wheel component includes some right fixed wheels, and the weight wheel assembly includes some weight wheels, and the weight wheel assembly is arranged on left fixed
Between wheel assembly and right fixed wheel component, weight wheel assembly is slidably matched with the weight wheel guidance set, so that weight wheel assembly
Slided up and down along weight wheel guidance set in the presence of drawing welding power and in the presence of self gravitation, the channel components bag
Some tube channels are included, some tube channels are fixedly installed on pedestal by mounting seat, and some tube channels are arranged side by side, each
Individual tube channel and right fixed wheel, weight wheel, a left fixed wheel in same perpendicular so that a root bead band is worn successively
A left fixed wheel, weight wheel, right fixed wheel, a tube channel are crossed, and then is passed from tube channel, pressed from both sides with clamped component
Firmly.
2. close grid welding Tape threading apparatus as claimed in claim 1, it is characterised in that：The tube channel is a hollow pipe, described
The arrival end bore that hollow pipe has smooth inwall, tube channel is more than port of export bore, to facilitate penetrating for welding.
3. close grid welding Tape threading apparatus as claimed in claim 1, it is characterised in that：The left fixed wheel component also includes left fixed wheel
Axle, left fixed wheel seat, left fixed wheel axle can be relatively rotated through some left fixed wheels, left fixed wheel relative to left fixed wheel axle, left fixed wheel axle
It is connected with left fixed wheel seat, left fixed wheel seat is fixedly connected with pedestal, the right fixed wheel component also includes right fixed wheel axle, right fixed wheel seat,
Right fixed wheel axle can be relatively rotated through some right fixed wheels, right fixed wheel relative to right fixed wheel axle, and right fixed wheel axle is with right fixed wheel seat even
Connect, right fixed wheel seat is fixedly connected with pedestal, and the weight wheel assembly also includes some weight wheel shafts and weight wheel seat, each weight
Wheel seat is connected with a weight wheel shaft, and each weight wheel shaft passes through a weight wheel, and weight wheel can be relative to weight wheel shaft turn
Dynamic, the weight wheel assembly is slidably matched by weight wheel seat with weight wheel guidance set.
4. close grid welding Tape threading apparatus as claimed in claim 3, it is characterised in that：The weight wheel guidance set includes edge-on
Plate, the cant board is fixedly connected with pedestal, some guide rails is placed in the vertical direction on the side wall of cant board, in guide rail
Portion sets the sliding block coordinated with slide, and the weight wheel seat of each weight wheel is fixedly connected with a sliding block, will be some
Weight wheel is connected with some slides.
5. close grid welding Tape threading apparatus as claimed in claim 4, it is characterised in that：The close grid welding Tape threading apparatus also include
Positioning plate and cover plate, the positioning plate are arranged on the lower end of pedestal, and the cover plate is arranged on positioning plate, at positioning bottom
Open up some through passage on plate, so that welding is passed through, adjacent does not connect through passage, and the cover plate is covered in positioning
Base plate through on passage, form closed channel with through passage, the port of export of the tube channel penetrates wearing for positioning plate
Cross in passage, bottom of the positioning plate also with the cant board is fixedly connected.
6. a kind of series welding machine, it is characterised in that：Including frame and the close grid welding volume layout mechanism, the close grid that are arranged in frame
Welding Tape threading apparatus and strap mechanism, the close grid welding volume layout mechanism, close grid welding Tape threading apparatus, strap mechanism are according to weldering
The tape transport order of band is set gradually, and the welding that the close grid welding volume layout mechanism is used to roll up welding is pulled out, and suitable successively
Sequence penetrates each left fixed wheel of the close grid welding Tape threading apparatus, and be delivered to for each root bead band by the close grid welding Tape threading apparatus
The strap mechanism, the strap mechanism is just right one by one by each root bead band and main gate line on cell piece, the close grid welding
The pedestal of Tape threading apparatus is fixed in frame, and the close grid welding Tape threading apparatus are described close of one of the claims 1 to 5
Grid welding Tape threading apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621388058.9U CN206236699U (en) | 2016-12-17 | 2016-12-17 | Close grid welding Tape threading apparatus and series welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621388058.9U CN206236699U (en) | 2016-12-17 | 2016-12-17 | Close grid welding Tape threading apparatus and series welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206236699U true CN206236699U (en) | 2017-06-09 |
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ID=58992108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621388058.9U Active CN206236699U (en) | 2016-12-17 | 2016-12-17 | Close grid welding Tape threading apparatus and series welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206236699U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106531846A (en) * | 2016-12-17 | 2017-03-22 | 宁夏小牛自动化设备有限公司 | Dense-grating welding strip threading mechanism and threading method, and series welding machine |
-
2016
- 2016-12-17 CN CN201621388058.9U patent/CN206236699U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106531846A (en) * | 2016-12-17 | 2017-03-22 | 宁夏小牛自动化设备有限公司 | Dense-grating welding strip threading mechanism and threading method, and series welding machine |
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Address after: 750011 No.6, Baohu Road, Tongda South Street, Jinfeng District, Yinchuan City, Ningxia Hui Autonomous Region Patentee after: Ningxia Xiaoniu Automation Equipment Co.,Ltd. Address before: 750011 No.6, Baohu Road, Tongda South Street, Jinfeng District, Yinchuan City, Ningxia Hui Autonomous Region Patentee before: NINGXIA XN AUTOMATION EQUIPMENT Co.,Ltd. |