CN206230249U - A kind of multi-functional slide unit of achievable double-speed movement - Google Patents
A kind of multi-functional slide unit of achievable double-speed movement Download PDFInfo
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Abstract
本实用新型介绍了一种可实现双倍速移动的多功能滑台,包括滑台体、驱动块、滑台座、直线导轨、驱动油缸、左右滑轮组单元;左右滑轮组单元均包括动滑轮、定滑轮、钢丝绳;驱动油缸、直线导轨均设置在滑台座的底部,左滑轮组单元、右滑轮组单元的定滑轮分别固定在滑台座的左右两侧;滑台体设置在直线导轨上;驱动块固定在滑台体上;两端分别连接滑轮组钢丝绳。本专利采用滑轮组机构的传动原理,通过驱动油缸分别以速度V带动滑轮组中的动滑轮行走 L ,两股钢丝绳的行程通过定滑轮汇总叠加后带动驱动块以速度2V行走2L,实现速度与行程的双倍放大;可使油缸长度缩短一倍,活塞进给速度缩小一倍,降低了驱动油缸工艺参数,节约成本。
The utility model introduces a multi-functional sliding platform capable of moving at double speed, which includes a sliding platform body, a driving block, a sliding platform seat, a linear guide rail, a driving oil cylinder, and a left and right pulley unit; ;The driving cylinder and the linear guide rail are all set at the bottom of the slide base, and the fixed pulleys of the left pulley block unit and the right pulley block unit are respectively fixed on the left and right sides of the slide base; the slide table body is set on the linear guide rail; the drive block is fixed on the slide table body on; both ends are respectively connected to the steel wire rope of the pulley block. This patent adopts the transmission principle of the pulley block mechanism, and drives the movable pulley in the pulley block to travel L at a speed V through the drive cylinder, and the strokes of the two steel wire ropes are summed and superimposed by the fixed pulleys to drive the drive block to travel 2L at a speed 2V, realizing the double speed and stroke. Double magnification; the length of the oil cylinder can be doubled, and the feed speed of the piston can be doubled, which reduces the process parameters of the drive oil cylinder and saves costs.
Description
技术领域technical field
本实用新型涉及一种机械领域技术,特别是一种可实现双倍速移动的多功能滑台。The utility model relates to a technique in the field of machinery, in particular to a multifunctional slide table capable of realizing double-speed movement.
背景技术Background technique
据2014-2020年中国滑台行业预测及投资分析报告指出,国内机械滑台的用量目前呈逐年上升趋势,且对滑台提出了更高的要求:要有更长的行程、更大的输出力、更高的自动化控制。According to the forecast and investment analysis report of China's sliding table industry from 2014 to 2020, the consumption of domestic mechanical sliding tables is currently on the rise year by year, and higher requirements are put forward for sliding tables: longer strokes and greater output force, higher automation control.
常规的机械滑台是组合机床、对头铣床、以及其他专用机床的主体床身。机械滑台工作原理是滑板在床身上做纵向运动,因其丝杠传动,再加上变速箱的作用。可获得快慢等多种运行速度。Conventional mechanical slides are the main bed of combined machine tools, counter milling machines, and other special machine tools. The working principle of the mechanical slide table is that the slide plate moves longitudinally on the bed, because of the screw drive and the role of the gearbox. Various running speeds such as fast and slow can be obtained.
机械滑台机械滑台的用途及性能:在滑台上安装工件后做往复运动,也可在滑台上安装动力头等相关附件后,通过滑台的运动,对工件进行各种切削、钻削、镗削运动。用多个不同规格的滑台组合可进行复杂零部件的加工或进行批量生产。Mechanical sliding table The use and performance of the mechanical sliding table: After installing the workpiece on the sliding table, it can perform reciprocating motion, and after installing the power head and other related accessories on the sliding table, the workpiece can be cut and drilled through the movement of the sliding table. , Boring movement. Combining multiple sliding tables of different specifications can process complex parts or carry out mass production.
但是,现有技术的各种滑台,尤其是液压滑台和机械滑台,都存在着结构重,产品售价高的缺点。However, various slide tables in the prior art, especially hydraulic slide tables and mechanical slide tables, all have the disadvantages of heavy structure and high product price.
常规机械滑台采用滚珠丝杠传动,为了实现长距离行程必须定制非标丝杠,非标丝杠加工困难,精度难以保证,采购周期长,造价也大幅提高,不利于商品化生产。而常规液压滑台的行程和驱动油缸的行程是一一对应的关系,为了满足长行程必须定制非标的长筒油缸,一方面加工困难,精度难以保证,采购周期和成本较高,另一方面配套的液压站型号也需要加大,造成使用成本的提高,经济性不好,同样也不利于大规模的商品化生产。Conventional mechanical slides are driven by ball screws. In order to achieve long-distance strokes, non-standard screw screws must be customized. Non-standard screw screws are difficult to process and difficult to guarantee accuracy. The procurement cycle is long and the cost is also greatly increased, which is not conducive to commercial production. However, there is a one-to-one relationship between the stroke of the conventional hydraulic slide table and the stroke of the driving cylinder. In order to meet the long stroke, a non-standard long cylinder must be customized. On the one hand, it is difficult to process, difficult to guarantee accuracy, and the procurement cycle and cost are high. On the other hand The model of the supporting hydraulic station also needs to be increased, resulting in an increase in the cost of use, which is not economical, and is also not conducive to large-scale commercial production.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种可实现双倍速移动的多功能滑台,以解决现有技术存在的结构重,产品售价高、油缸的使用寿命短的缺点,达到输出力大、行程长、速度快、运行稳、适应能力高、扩展能力强、性价比高的有益效果。The technical problem to be solved by the utility model is to provide a multifunctional sliding table capable of moving at double speed, so as to solve the shortcomings of the prior art, such as heavy structure, high product price, and short service life of the oil cylinder, so as to achieve large output force. , long stroke, fast speed, stable operation, high adaptability, strong expansion ability, and high cost performance.
为了实现解决上述技术问题的目的,本实用新型采用了如下技术方案:In order to achieve the purpose of solving the above technical problems, the utility model adopts the following technical solutions:
本实用新型的一种可实现双倍速移动的多功能滑台,包括滑台体、驱动块、滑台座、直线导轨、驱动油缸、左滑轮组单元、右滑轮组单元;左右滑轮组单元均包括动滑轮、定滑轮、拉索;驱动油缸为左右双向输出液压油缸,左右输出端同向运动;A multi-functional sliding platform capable of double-speed movement of the utility model includes a sliding platform body, a driving block, a sliding platform seat, a linear guide rail, a driving oil cylinder, a left pulley unit, and a right pulley unit; the left and right pulley units include movable pulleys, fixed Pulleys and cables; the driving cylinder is a left and right bidirectional output hydraulic cylinder, and the left and right output ends move in the same direction;
其中,驱动油缸、直线导轨均设置在滑台座的底部,左滑轮组单元、右滑轮组单元的定滑轮分别固定在滑台座的左右两侧;Among them, the driving cylinder and the linear guide rail are all arranged at the bottom of the slide base, and the fixed pulleys of the left pulley block unit and the right pulley block unit are respectively fixed on the left and right sides of the slide base;
滑台体设置在直线导轨上,并可沿直线导轨滑动;The slide body is set on the linear guide rail and can slide along the linear guide rail;
驱动块固定在滑台体上;The drive block is fixed on the slide body;
左右双向输出液压油缸包括左输出端、右输出端,左输出端、右输出端同向运动;The left and right two-way output hydraulic cylinder includes left output end and right output end, and the left output end and right output end move in the same direction;
左滑轮组单元的拉索一端固定在滑台座的左侧,另一端依次绕过动滑轮、定滑轮,并固定在驱动块上;左滑轮组单元的动滑轮设置在驱动油缸的左输出端;左滑轮组单元的定滑轮固定在滑台座的左端;One end of the cable of the left pulley block unit is fixed on the left side of the slide base, and the other end goes around the movable pulley and the fixed pulley in turn, and is fixed on the driving block; the movable pulley of the left pulley block unit is set at the left output end of the drive cylinder; The fixed pulley is fixed on the left end of the slide base;
右滑轮组单元的拉索一端固定在滑台座的右侧,另一端依次绕过动滑轮、定滑轮,并固定在驱动块上;右滑轮组单元的动滑轮设置在驱动油缸的右输出端;右滑轮组单元的定滑轮固定在滑台座的右端。One end of the cable of the right pulley block unit is fixed on the right side of the slide base, and the other end goes around the movable pulley and the fixed pulley in turn, and is fixed on the drive block; the movable pulley of the right pulley block unit is set at the right output end of the drive cylinder; the right pulley block unit The fixed pulley is fixed on the right end of the slide platform seat.
在滑台座的左端或者右端设置拉索张紧器,拉索通过拉索张紧器固定在该滑台座的左端或者右端。A cable tensioner is arranged at the left end or the right end of the sliding platform seat, and the drag cable is fixed on the left end or the right end of the sliding platform seat through the cable tensioner.
进一步具体的,所述的直线导轨为单个或者多个;当直线导轨为多个时,各个直线导轨平行分布。Further specifically, there is a single or multiple linear guide rails; when there are multiple linear guide rails, each linear guide rail is distributed in parallel.
为了达到更好的技术效果,也可以在滑台座的左侧和右侧同时设置拉索张紧器,拉索通过拉索固定在该滑台座的左侧和右侧。In order to achieve a better technical effect, dragline tensioners can also be set on the left and right sides of the slide base, and the draglines are fixed on the left and right sides of the slide base by drag cables.
进一步具体的,所述的驱动油缸还配置有液压站,液压站为驱动油缸提供源动力。Further specifically, the driving cylinder is also equipped with a hydraulic station, which provides source power for the driving cylinder.
进一步具体的,所述的驱动块固定在滑台体的下部,驱动块下部设置有滑槽,用以使得驱动块可以支撑在直线导轨上并沿着直线导轨移动。More specifically, the driving block is fixed on the lower part of the sliding table body, and the lower part of the driving block is provided with a sliding groove, so that the driving block can be supported on the linear guide rail and move along the linear guide rail.
本专利技术方案所述的“左滑轮组单元的拉索一端固定在滑台座的左侧”,包括直接或者间接固定在在滑台座的左侧。The "one end of the cable of the left pulley block unit is fixed on the left side of the slide base" described in the technical solution of this patent includes being directly or indirectly fixed on the left side of the slide base.
进一步具体的,所述的驱动块的两端分别连接左滑轮组单元、右滑轮组单元的拉索;或者驱动块分为左右驱动块,左右驱动块分别连接左滑轮组单元、右滑轮组单元的拉索。More specifically, the two ends of the drive block are respectively connected to the cables of the left pulley unit and the right pulley unit; or the drive block is divided into left and right drive blocks, and the left and right drive blocks are respectively connected to the cables of the left pulley unit and the right pulley unit.
本专利的可实现双倍速移动的多功能滑台,通过采用滑轮组机构的传动原理,在双向推杆油缸的两端分别带动一个动滑轮,动滑轮通过拉索与定滑轮组合成滑轮组共同带动驱动块,驱动块与滑台体相连并带动滑台体,从而实现整个滑台结构的联动。通过驱动油缸分别以速度V带动滑轮组中的动滑轮行走 L ,依据滑轮组原理,每个动滑轮都将带动两股拉索以行走L,两股拉索的行程通过静滑轮汇总叠加后带动驱动块以速度2V行走2L,从而实现速度与行程的双倍放大。The multi-functional slide table of this patent that can realize double-speed movement uses the transmission principle of the pulley block mechanism to drive a movable pulley at both ends of the two-way push rod oil cylinder respectively. The movable pulley is combined with the fixed pulley through the cable to form a pulley block. The block is connected with the sliding table body and drives the sliding table body, so as to realize the linkage of the entire sliding table structure. The movable pulley in the pulley block is driven to travel L by driving the oil cylinder at a speed V. According to the principle of the pulley block, each movable pulley will drive two strands of cables to travel L. 2V travels 2L, so as to realize the double amplification of speed and stroke.
这些技术方案,包括改进的技术方案也可以互相组合或者结合,从而达到更好的技术效果。These technical solutions, including improved technical solutions, can also be combined or combined with each other, so as to achieve better technical effects.
通过采用上述技术方案,本实用新型具有以下的有益效果:By adopting the above technical scheme, the utility model has the following beneficial effects:
本专利的技术方案,结构形式比较简单,便于加工和安装,制造成本低,采用高精度直线导轨,传输精度高。由于采用滑轮组的传动形式,可以实现驱动油缸行程和速度的双倍甚至多倍放大,相比市场上常规的液压滑台和机械滑台在结构轻量化和产品售价上有很大的优势,且本发明还具有常规滑台不具备的多个产品对接拓展使用的功能,这一功能目前在国内还处于空白状态。The technical solution of this patent has a relatively simple structure, is convenient for processing and installation, has low manufacturing cost, adopts high-precision linear guide rails, and has high transmission accuracy. Due to the transmission form of the pulley block, the stroke and speed of the driving cylinder can be doubled or even multiplied. Compared with the conventional hydraulic slide table and mechanical slide table on the market, it has great advantages in light structure and product price. Moreover, the present invention also has the function of docking and expanding the use of multiple products that conventional sliding tables do not have. This function is still in a blank state in China at present.
通过驱动油缸分别以速度V带动滑轮组中的动滑轮行走 L ,依据滑轮组原理,每个动滑轮都将带动两股拉索以行走L,两股拉索的行程通过静滑轮汇总叠加后带动驱动块以速度2V行走2L,从而实现速度与行程的双倍放大。The movable pulley in the pulley block is driven to travel L by driving the oil cylinder at a speed V. According to the principle of the pulley block, each movable pulley will drive two strands of cables to travel L. 2V travels 2L, so as to realize the double amplification of speed and stroke.
本专利的技术方案,较常规液压滑台实现同样的行程和进给速度可以使油缸长度缩短一倍,活塞进给速度缩小一倍,大大降低了驱动油缸工艺参数,节约成本,轻量化产品结构,另外油缸的使用寿命也将大幅提高。根据实际需要,通过改变滑轮组的组合方式,可以实现油缸行程和速度三倍和多倍的放大。The technical solution of this patent can shorten the length of the oil cylinder by one time and the feed speed of the piston by one time compared with the conventional hydraulic slide table to achieve the same stroke and feed speed, which greatly reduces the process parameters of the drive oil cylinder, saves costs and lightens the product structure. , In addition, the service life of the oil cylinder will also be greatly improved. According to actual needs, by changing the combination of the pulley block, the stroke and speed of the oil cylinder can be enlarged three times or more.
本专利的技术方案,具有的输出力大、行程长、速度快、运行稳、适应能力高、扩展能力强、性价比高这些优势,在市场上竞争力强。The technical solution of this patent has the advantages of large output force, long stroke, fast speed, stable operation, high adaptability, strong expansion ability, and high cost performance, and is highly competitive in the market.
由于其本身就具有结构简单,精度高,造价低,组装速度快等优点,具备广阔的应用空间,以低成本,多功能的优点可以广泛应用于实验室,矿山,石化,机械加工等常规和特殊领域,填补国内这一方面的空白。给本发明配备上通用的车削头,镗削头,铣削头,线切割,焊接手等加工单位后利用其高精度和大行程的特点可用来加工各种特大型,异性零件,适用于航空、船舶、风电、矿山等特殊领域;尤其可用于各种通用、专用机床领域替代传统的液压滑台,节省成本,提高产品的竞争力。Due to its simple structure, high precision, low cost, fast assembly speed, etc., it has a broad application space, and can be widely used in laboratories, mines, petrochemicals, mechanical processing and other routine and Special field, to fill the gap in this aspect of the country. Equipping the present invention with general-purpose turning heads, boring heads, milling heads, wire cutting, welding hands and other processing units, it can be used to process various extra-large and heterogeneous parts by utilizing its high precision and large stroke characteristics, and is suitable for aviation, Ships, wind power, mining and other special fields; especially can be used in various general and special machine tool fields to replace traditional hydraulic slide tables, saving costs and improving product competitiveness.
附图说明Description of drawings
图1是本专利的可实现双倍速移动的多功能滑台的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the multi-functional slide table capable of moving at double speed in this patent.
图2是本专利的可实现双倍速移动的多功能滑台的左视示意图。Fig. 2 is a schematic diagram of a left view of the multi-functional slide table capable of moving at double speed in this patent.
图中,1-滑台体,2-驱动块,3-定滑轮,4-拉索张紧器,5-动滑轮,6-滑台座,7-驱动油缸,8-动滑轮,9-定滑轮,10-拉索,11-直线导轨。In the figure, 1- slide body, 2- driving block, 3- fixed pulley, 4- cable tensioner, 5- moving pulley, 6- sliding platform seat, 7- driving cylinder, 8- moving pulley, 9- fixed pulley, 10-stay cable, 11-linear guide rail.
具体实施方式detailed description
下面结合附图对本专利进一步解释说明。但本专利的保护范围不限于具体的实施方式。Below in conjunction with accompanying drawing this patent is further explained and illustrated. But the scope of protection of this patent is not limited to the specific implementation.
实施例1Example 1
如图1和图2所示,本专利的可实现双倍速移动的多功能滑台,包括滑台体1、驱动块2、滑台座6、直线导轨11、驱动油缸7、左滑轮组单元、右滑轮组单元;左右滑轮组单元均包括动滑轮、定滑轮、拉索10;驱动油缸7为左右双向输出液压油缸,左输出端、右输出端同向运动。As shown in Fig. 1 and Fig. 2, the multi-functional sliding table capable of double-speed movement of this patent includes a sliding table body 1, a driving block 2, a sliding table seat 6, a linear guide rail 11, a driving cylinder 7, a left pulley block unit, a right The pulley block unit; the left and right pulley block units all include movable pulleys, fixed pulleys, and draglines 10; the drive cylinder 7 is a left and right bidirectional output hydraulic cylinder, and the left output end and the right output end move in the same direction.
其中,驱动油缸7、直线导轨11均设置在滑台座6的底部,左滑轮组单元、右滑轮组单元的定滑轮分别固定在滑台座6的左右两侧。Wherein, drive oil cylinder 7, linear guide rail 11 are all arranged on the bottom of sliding platform seat 6, and the fixed pulley of left pulley block unit, right pulley block unit is fixed on the left and right sides of sliding platform seat 6 respectively.
滑台体1设置在直线导轨11上,并可沿直线导轨11滑动;所述的直线导轨11为单个或者多个;当直线导轨11为多个时,各个直线导轨11平行分布。The slide body 1 is arranged on the linear guide rail 11 and can slide along the linear guide rail 11; the linear guide rail 11 is single or multiple; when there are multiple linear guide rails 11, each linear guide rail 11 is distributed in parallel.
驱动块2固定在滑台体1上;驱动块2的两端分别连接左滑轮组单元、右滑轮组单元的拉索10。The drive block 2 is fixed on the slide body 1; the two ends of the drive block 2 are respectively connected to the drag cables 10 of the left pulley unit and the right pulley unit.
左滑轮组单元的拉索10一端固定在滑台座6的左侧,另一端依次绕过动滑轮5、定滑轮3,带动驱动块2左侧或者左驱动块;左滑轮组单元的动滑轮5设置在驱动油缸7的左输出端;左滑轮组单元的定滑轮3固定在滑台座6的左端。One end of the cable 10 of the left pulley block unit is fixed on the left side of the slide base 6, and the other end goes around the movable pulley 5 and the fixed pulley 3 in turn to drive the left side of the drive block 2 or the left drive block; the movable pulley 5 of the left pulley block unit is arranged on the drive cylinder 7 left output end;
右滑轮组单元的拉索10一端固定在滑台座6的右侧,另一端依次绕过动滑轮8、定滑轮9,带动驱动块2右侧;右滑轮组单元的动滑轮8设置在驱动油缸7的右输出端;右滑轮组单元的定滑轮9固定在滑台座6的右端。One end of the cable 10 of the right pulley block unit is fixed on the right side of the slide base 6, and the other end goes around the movable pulley 8 and the fixed pulley 9 in turn to drive the right side of the drive block 2; the movable pulley 8 of the right pulley block unit is arranged on the right output of the drive cylinder 7 end; the fixed pulley 9 of the right pulley block unit is fixed on the right end of the slide platform seat 6.
在滑台座6的左端设置拉索张紧器4,拉索10通过拉索张紧器4固定在该滑台座6的左端。A cable tensioner 4 is arranged at the left end of the slide platform seat 6 , and the drag cable 10 is fixed on the left end of the slide platform seat 6 by the cable tensioner 4 .
实施例2Example 2
本专利的可实现双倍速移动的多功能滑台,包括滑台体1、驱动块2、滑台座6、直线导轨11、驱动油缸7、左滑轮组单元、右滑轮组单元;左右滑轮组单元均包括动滑轮、定滑轮、拉索10;驱动油缸7为左右双向输出液压油缸,左输出端、右输出端同向运动。The multi-functional sliding platform capable of moving at double speed in this patent includes a sliding platform body 1, a driving block 2, a sliding platform seat 6, a linear guide rail 11, a driving cylinder 7, a left pulley block unit, and a right pulley block unit; the left and right pulley block units both include movable pulleys , fixed pulley, dragline 10; Drive oil cylinder 7 is left and right two-way output hydraulic oil cylinders, and left output end, right output end move in the same direction.
其中,驱动油缸7、直线导轨11均设置在滑台座6的底部,左滑轮组单元、右滑轮组单元的定滑轮分别固定在滑台座6的左右两侧。Wherein, drive oil cylinder 7, linear guide rail 11 are all arranged on the bottom of sliding platform seat 6, and the fixed pulley of left pulley block unit, right pulley block unit is fixed on the left and right sides of sliding platform seat 6 respectively.
滑台体1设置在直线导轨11上,并可沿直线导轨11滑动;所述的直线导轨11为单个或者多个;当直线导轨11为多个时,各个直线导轨11平行分布。The slide body 1 is arranged on the linear guide rail 11 and can slide along the linear guide rail 11; the linear guide rail 11 is single or multiple; when there are multiple linear guide rails 11, each linear guide rail 11 is distributed in parallel.
驱动块2固定在滑台体1上;驱动块2的两端分别连接左滑轮组单元、右滑轮组单元的拉索10。The drive block 2 is fixed on the slide body 1; the two ends of the drive block 2 are respectively connected to the drag cables 10 of the left pulley unit and the right pulley unit.
左滑轮组单元的拉索10一端固定在滑台座6的左侧,另一端依次绕过动滑轮5、定滑轮3,带动左驱动块;左滑轮组单元的动滑轮5设置在驱动油缸7的缸体端。One end of the dragline 10 of the left pulley block unit is fixed on the left side of the slide platform seat 6, and the other end walks around the movable pulley 5 and the fixed pulley 3 successively to drive the left drive block;
右滑轮组单元的拉索10一端固定在滑台座6的右侧,另一端依次绕过动滑轮8、定滑轮9,带动右驱动块2;右滑轮组单元的动滑轮8设置在驱动油缸7的动力输出端。One end of the cable 10 of the right pulley block unit is fixed on the right side of the slide base 6, and the other end bypasses the movable pulley 8 and the fixed pulley 9 in turn to drive the right drive block 2; the movable pulley 8 of the right pulley block unit is arranged at the power output end of the drive cylinder 7 .
在滑台座6的左侧和右侧同时设置拉索张紧器4,拉索10通过拉索张紧器4固定在该滑台座6的左侧和右侧。A cable tensioner 4 is set on the left side and the right side of the slide platform seat 6 at the same time, and the drag cable 10 is fixed on the left side and the right side of the slide platform seat 6 by the cable tensioner 4 .
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