CN206204322U - A kind of solid materials fermenting device - Google Patents
A kind of solid materials fermenting device Download PDFInfo
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- CN206204322U CN206204322U CN201621212625.5U CN201621212625U CN206204322U CN 206204322 U CN206204322 U CN 206204322U CN 201621212625 U CN201621212625 U CN 201621212625U CN 206204322 U CN206204322 U CN 206204322U
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Abstract
The utility model provides a kind of solid materials fermenting device.The present apparatus using insulated fire building materials and Efficient air filtration system build up can A.T.C, humidity, gas concentration lwevel clean culture apparatus, the apparatus cost is low, efficiency high, preferably resolves that conventional method culture fungi efficiency is low, contamination rate is high, automates low problem；It also avoid the problems such as modern solid-state culture device cost is high, fermentation efficiency is low, radiating is difficult, mycelia damages simultaneously.Shown by the application of 30 square metres and 120 square metres installation for fermentings, compared with the fermentation koji tray of similar fermentability, cost of investment is the 10 15% of traditional zymotic equipment to the device；Unit area fermentation production rate is 35 times of normal fermentation equipment.
Description
Technical field
The utility model belongs to fermentation engineering field, specifically a kind of solid materials fermenting device.
Background technology
Solid material fermentation has that the radiating of material fermentation fever is difficult, humidity of materials keeps difficult, contamination rate is high always, be difficult to from
The problems such as dynamicization control, it is all the time many using Quchi fermentation or koji plate fermentation pattern, but still have that contamination rate is high, fermentation effect
Rate is low or the shortcomings of high cost, Japan have developed full-automatic multi-layer Zymolysis Equipment from the nineties in last century, solve substantially soy sauce,
The aspergillus nigers such as vinegar, alcohol, aspergillus oryzae enzymatic production demand, the Zymolysis Equipment price of 1.5 tons of a set of Fermentable substrate material reach 3000
Wan Yuan, even if being also required to 15,000,000 yuan after production domesticization, seriously constrains the kind equipment on agriculture biofermentation products
Using.
Traditional solid material Zymolysis Equipment has 2 kinds.One kind is Quchi fermentation, and it solves material using base plate draft type
Fermentation fever heat dissipation problem, the humidity of material is kept by spraying the modes such as aqua sterilisa；This mode, Mycophyta fermentation is easily produced
Caking phenomenon, fermentation fever heat dissipation problem can be solved using nail roll crushing, but easily causes hypha,hyphae fracture, influence fungi
Growth, or even growth retardation.Another kind is koji plate fermentation, and it is the modified of Quchi fermentation, high degree of automation, but cost is high
And above mentioned problem is still present.The utility model device solves the problems such as cost is high, radiating is slow, mycelia is broken, while very well
Solve fermentation materials humidity, fermentation gas concentration lwevel the problems such as, improve fermenting speed, unit area fermentation produce
Amount, reduces product cost, Suitable agricultural class fermented product application.
The content of the invention
The utility model has that efficiency is low, cost is high, contamination rate is high, product cost for conventional solid-state material fermentation device
A kind of high the problems such as, solid materials fermenting device of utility model is applied to the fungi and bacterium of solid material fermentation.
A kind of solid materials fermenting device of the utility model, including cuboid casing, casing is divided into internal box and outer container
Upper interlayer is provided between the top of body, internal box and outer case, two maximum sides of internal box are with two of outer case most
Side interlayer is provided between big side；Some air vents are evenly arranged with two maximum sides of internal box；
Abacterial water tank is provided with outside casing, abacterial water tank passes sequentially through ultrasonic atomizing device and heat-exchange device connecting box
Pipeline in body upper interlayer, the pipeline in casing upper interlayer is also connected with air filter and sky in turn by heat-exchange device
Press, the U-shaped distribution of pipeline in casing upper interlayer, U-shaped two sides distribution is located at two sides interlayer top, side interlayer
The tubulation of the vertical distribution of more than three, tubulation and pipeline communication are inside provided with, more than ten are provided with tubulation and are uniformly distributed
Vent；
Side interlayer bottom is provided with steam vent, and exhaust system is provided with outside steam vent, and exhaust system inlet end is by row
Stomata connects side interlayer, and exhaust system exhaust end is connected by check valve with air filter.
It is additionally provided with VMC outside casing to be connected with casing interior conduit, described VMC includes blower fan and air mistake
Filter.
The air vent that is located on same level section or vertical cross-section on two maximum sides of internal box is interlaced to be set
Put, i.e., there is no the linearly relative air vent of air-flow on two opposite flanks of internal box, it is to avoid distinguished and admirable upset.
Temperature sensor, humidity sensor and CO are provided with the interlayer of side2Sensor.
Heat-exchange device, ultrasonic atomizing device, abacterial water tank, air filter, air compressor machine, check valve, exhaust system,
Temperature sensor, humidity sensor and CO2Sensor is electrically connected with the control device outside casing respectively.
Internal box is divided into transfer room and fermenting cellar.
Transfer room is located at internal box one end, and inoculation building volume is the 1/5-1/7 of fermenting cellar.
Illuminating lamp and ultraviolet sterilization lamp are provided with internal box top inner wall.
Exhaust system exhaust end is additionally provided with the Waste gas outlet with valve.
Outer case is polystyrene sandwich panel.
The beneficial effects of the utility model are：The utility model device passes through temperature sensor, humidity sensor, CO2Pass
Sensor carrys out environment in monitoring device, and signal is passed on controller, and air make-up system is adjusted by controller（Including pneumatics
Machine, air filter, exhaust system）, humidity control system（Abacterial water tank, ultrasonic atomizing device）, temperature control system（Heat
Switch）And VMC（Blower fan, air cleaner）Carry out growth of microorganism environment in regulating box body.
After exhaust system extracts gas in casing out, Posterior circle can be processed by air filter and used, such as titanium dioxide
Concentration of carbon is too high, can be input into new air by VMC, and unnecessary gas is discharged by the Waste gas outlet of exhaust system.
The apparatus cost is low, efficiency high, preferably resolves that conventional method culture fungi efficiency is low, contamination rate is high, automatic
Change low problem；It also avoid that modern solid-state culture device cost is high, fermentation efficiency is low, radiating is difficult simultaneously, mycelia damage etc. is asked
Topic.Shown by the application of 30 square metres and 120 square metres installation for fermentings, the fermentation koji tray phase of the device and similar fermentability
Than cost of investment is the 10-15% of traditional zymotic equipment；Unit area fermentation production rate is 3-5 times of normal fermentation equipment.
A kind of solid materials fermenting device that the utility model is provided is applied to trichoderma viride LTR-2 production Trichodermas point
Raw spore, the production cycle shortens, conidium fermentation level improves more than 30%, and production efficiency improves 3-5 times, ton product cost
Decline more than 80%, microbiological contamination phenomenon is prevented substantially.
Brief description of the drawings：
Fig. 1 show the utility model apparatus structure schematic diagram；
Fig. 2 show each device electrical connection schematic diagram of the utility model.
In figure, 1- outer cases, 2- sides interlayer, 3- transfer rooms, 4- fermenting cellars, 5- tubulations, 6- pipelines, 7- heat exchanges dress
Put, 8- ultrasonic atomizing devices, 9- abacterial water tanks, 10- air filters, 11- air compressor machines, 12- check valves, 13- exhaust systems,
14- temperature sensors, 15- humidity sensors, 16-CO2Sensor, 17- controllers, 18- upper interlayers, 19- blower fans, 20- air
Filter.
Specific embodiment
Technical characterstic of the present utility model is illustrated for that can understand, below by specific embodiment to side of the present utility model
Case is illustrated.Following examples are further illustrated to of the present utility model, but the utility model is not limited thereto.
Embodiment 1
A kind of solid materials fermenting device of the utility model, including cuboid casing, casing is divided into internal box and outer container
Body 1, is provided with upper interlayer 18, two maximum sides of internal box and the two of outer case 1 between internal box 1 and the top of outer case
Side interlayer 2 is provided between individual maximum side；Some air vents are evenly arranged with two maximum sides of internal box；
Abacterial water tank 9 is provided with outside casing, abacterial water tank 9 passes sequentially through ultrasonic atomizing device 8 and heat-exchange device 7 connects
The pipeline 6 in casing upper interlayer 18 is connect, the pipeline 6 in casing upper interlayer 18 is also connected with air in turn by heat-exchange device 7
Filter 10 and air compressor machine 11, the U-shaped distribution of pipeline 6 in casing upper interlayer 18, U-shaped two sides distribution are located at two sides
The top of face interlayer 2, is provided with the tubulation 5 of the vertical distribution of more than three in side interlayer 2, tubulation 5 is connected with pipeline 6, tubulation 5
On be provided with more than ten equally distributed vents；
The bottom of side interlayer 2 is provided with steam vent, and exhaust system 13 is provided with outside steam vent, and the inlet end of exhaust system 13 leads to
Steam vent connection side interlayer 2 is crossed, the exhaust end of exhaust system 13 is connected by check valve 12 with air filter 10.
It is additionally provided with VMC outside casing to be connected with casing interior conduit 6, described VMC includes blower fan 19 and sky
Air filter 20.
The air vent that is located on same level section or vertical cross-section on two maximum sides of internal box is interlaced to be set
Put, i.e., there is no the linearly relative air vent of air-flow on two opposite flanks of internal box, it is to avoid distinguished and admirable upset.
Temperature sensor 14, humidity sensor 15 and CO are provided with side interlayer 22Sensor 16.
Heat-exchange device 7, ultrasonic atomizing device 8, abacterial water tank 9, air filter 10, air compressor machine 11, check valve 12,
Exhaust system 13, temperature sensor 14, humidity sensor 15 and CO2Sensor 16 respectively with the control device 17 outside casing
Electrical connection.
Internal box is divided into transfer room 3 and fermenting cellar 4.
Transfer room 3 is located at internal box one end, and the volume of transfer room 3 is the 1/5-1/7 of fermenting cellar 4.
Illuminating lamp and ultraviolet sterilization lamp are provided with internal box top inner wall.
The exhaust end of exhaust system 13 is additionally provided with the Waste gas outlet with valve.
Outer case 1 is polystyrene sandwich panel.
The utility model device passes through temperature sensor 14, humidity sensor 15, CO2Sensor 16 carrys out monitoring device inner ring
Border, signal is passed on controller 17, and air make-up system is adjusted by controller 17（Including air compressor machine 11, air filtration dress
Put 10, exhaust system 13）And humidity control system（Abacterial water tank 9, ultrasonic atomizing device 8）And temperature control system（Heat is handed over
Changing device 7）And VMC（Blower fan 19, air cleaner 20）Carry out regulating box vivo environment.
After exhaust system 13 extracts gas in casing out, Posterior circle can be processed by air filter 10 and used, if
Gas concentration lwevel is too high, can be input into new air by VMC, and unnecessary gas is arranged by the waste gas of exhaust system 13
Put mouth discharge.
Polystyrene sandwich thermal insulation board：Enclosure heat insulating plate thickness is H=100mm（Air duct insulation board H=50mm）, double-side color-steel,
Steel plate thickness δ=0.5, steel plate material is species abundance in Baosteel in Shanghai plate, 12 kilograms of two-sided overlay films；There is good air-tightness, prevent outdoor water from steaming
The infiltration of qi leel, maintains indoor stabilization.
Box house right angle uses aluminium section bar arc transition, and it is the plastic-spraying aluminium alloy type of 1.2mm that circular arc aluminium uses thickness,
Easy to clean degerming without dead angle, the seam after treatment using high-quality environmental protection glass cement encapsulation process, by toilet advised by whole thermostatic chamber
Model is designed and installs.
Wind speed is less than or equal to 0.5 metre per second (m/s).
A kind of solid materials fermenting device that the utility model is provided is applied to trichoderma viride LTR-2 production Trichodermas point
Raw spore, the production cycle shortens, conidium fermentation level improves more than 30%, and production efficiency improves 3-5 times, ton product cost
Decline more than 80%, microbiological contamination phenomenon is prevented substantially.
Claims (10)
1. a kind of solid materials fermenting device, it is characterised in that the casing including cuboid, casing is divided into internal box and outer container
Upper interlayer is provided between the top of body, internal box and outer case, two maximum sides of internal box are with two of outer case most
Side interlayer is provided between big side；Some air vents are evenly arranged with two maximum sides of internal box；
Abacterial water tank is provided with outside casing, abacterial water tank is passed sequentially through on ultrasonic atomizing device and heat-exchange device connection casing
Pipeline in interlayer, the pipeline in casing upper interlayer is also connected with air filter and pneumatics in turn by heat-exchange device
Machine, the U-shaped distribution of pipeline in casing upper interlayer, U-shaped two sides distribution is located at two sides interlayer top, in the interlayer of side
Be provided with the tubulation of the vertical distribution of more than three, tubulation and pipeline communication, be provided with tubulation more than ten it is equally distributed
Vent；
Side interlayer bottom is provided with steam vent, and exhaust system is provided with outside steam vent, and exhaust system inlet end passes through steam vent
Connection side interlayer, exhaust system exhaust end is connected by check valve with air filter.
2. a kind of solid materials fermenting device according to claim 1, it is characterised in that fresh air system is additionally provided with outside casing
System is connected with casing interior conduit, and described VMC includes blower fan and air cleaner.
3. a kind of solid materials fermenting device according to claim 1, it is characterised in that on two maximum sides of internal box
The interlaced setting of air vent.
4. a kind of solid materials fermenting device according to claim 1, it is characterised in that be provided with temperature in the interlayer of side
Degree sensor, humidity sensor and CO2Sensor.
5. a kind of solid materials fermenting device according to claim 4, it is characterised in that heat-exchange device, ultrasonic atomizatio
Device, abacterial water tank, air filter, air compressor machine, check valve, exhaust system, temperature sensor, humidity sensor and CO2
Sensor is connected with the control device outside casing respectively.
6. a kind of solid materials fermenting device according to claim 1, it is characterised in that internal box is divided into transfer room and hair
Ferment room.
7. a kind of solid materials fermenting device according to claim 6, it is characterised in that transfer room is located at internal box one
End, inoculation building volume is the 1/5-1/7 of fermenting cellar.
8. a kind of solid materials fermenting device according to claim 1, it is characterised in that set in internal box top inner wall
There are illuminating lamp and ultraviolet sterilization lamp.
9. a kind of solid materials fermenting device according to claim 1, it is characterised in that exhaust system exhaust end also sets up
There is the Waste gas outlet with valve.
10. a kind of solid materials fermenting device according to claim 1, it is characterised in that outer case is polystyrene folder
Core plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621212625.5U CN206204322U (en) | 2016-11-10 | 2016-11-10 | A kind of solid materials fermenting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621212625.5U CN206204322U (en) | 2016-11-10 | 2016-11-10 | A kind of solid materials fermenting device |
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| Publication Number | Publication Date |
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| CN206204322U true CN206204322U (en) | 2017-05-31 |
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| CN201621212625.5U Active CN206204322U (en) | 2016-11-10 | 2016-11-10 | A kind of solid materials fermenting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106282009A (en) * | 2016-11-10 | 2017-01-04 | 山东省科学院生态研究所 | A kind of solid materials fermenting device |
-
2016
- 2016-11-10 CN CN201621212625.5U patent/CN206204322U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106282009A (en) * | 2016-11-10 | 2017-01-04 | 山东省科学院生态研究所 | A kind of solid materials fermenting device |
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