CN206200630U - A kind of process equipment - Google Patents
A kind of process equipment Download PDFInfo
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- CN206200630U CN206200630U CN201621130055.5U CN201621130055U CN206200630U CN 206200630 U CN206200630 U CN 206200630U CN 201621130055 U CN201621130055 U CN 201621130055U CN 206200630 U CN206200630 U CN 206200630U
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Abstract
The utility model discloses a kind of process equipment, wherein, the equipment includes：Pedestal, is arranged at the first guider of the pedestal upper surface；It is arranged at the workpiece clamping device above first guider；It is arranged at the workbench between first guider and workpiece clamping device；It is arranged at the second guider above described pedestal one end；It is removable to be connected to second guider, for the 3rd guider for vertically moving guiding for cutter；The removable cutter clamp device for being connected to the 3rd guider.Equipment provided by the utility model, improves the positioning precision and speed of the equipment；And by fixed cutting tool turning of work piece working method, change conventional rotary cutter, the cutting way of fixed workpiece, coordinate the high speed drive devices such as electro spindle or linear electric motors, improve the cutting speed and precision of the equipment, and then improve the production efficiency and fine work rate of product.
Description
Technical field
The present invention relates to technical field of processing equipment, more particularly to a kind of process equipment and the processing using its realization
Method.
Background technology
Machining accuracy, operating efficiency of conventional process tools etc. cannot adapt to current high efficiency, high-quality and produce further
The requirement of product, process velocity is fast, the process equipment of high precision is also increasingly pursued by people.
Electro spindle etc. improves machine tool feed, the invention of rotation and is approved that it improves product to a certain extent by people
The production efficiency and precision of product, while reducing the labour intensity of workman；But the working method of lathe is all the time in the prior art
Its operating efficiency cannot completely be brought into play.
Existing process equipment, especially high-speed cutting equipment, the rotary speed of tool mounting are limited, and it is subject to it to be depended on
Shifting axle or rotary shaft limited.
Therefore, prior art has yet to be improved and developed.
The content of the invention
In view of above-mentioned the deficiencies in the prior art, work is rotated by fixed cutting tool it is an object of the invention to provide one kind
Part, to improve the process equipment and the processing method using its realization of workpiece cutting speed and precision.
Technical scheme is as follows：
A kind of process equipment, wherein, the process equipment includes：Pedestal,
The pedestal upper surface is arranged at, for the first guider of the movable guiding for workpiece；
First guider top is arranged at, workpiece rotation is driven when cut for workpiece, so that the cutter of fixation
It is cut, workpiece is fixed during workpiece milling, so that the cutter of rotation carries out the workpiece clamping device of milling to it；
Be arranged between first guider and workpiece clamping device, for fix the workpiece clamping device and
The workbench for driving it to be moved forward and backward along first guider；
Pedestal one end top is arranged at, for the second guider for moving left and right guiding for cutter；
It is removable to be connected to second guider, for the 3rd guider for vertically moving guiding for cutter；
It is removable to be connected to the 3rd guider, fixed cutting tool when cut for workpiece, so that the workpiece for rotating is obtained
To cutting, rotational workpieces during workpiece milling, so that fixed workpiece obtains the cutter clamp device of milling.
Preferably, described process equipment, wherein, the process equipment also includes：
It is arranged at the tool magazine of the cutter clamp device side；
The tool magazine is connected to and between the tool magazine and cutter clamp device, for being work pieces process more tool changing
The tool changing device of tool.
Preferably, described process equipment, wherein, the process equipment also includes：
Be connected to the 3rd guider, for when the cutter clamp device is vertically moved, keep its motion steady
Qualitatively balancing weight.
Preferably, described process equipment, wherein, the process equipment also includes：
It is arranged between the pedestal and the second guider, for fixing and supports the support of second guider
Device.
Preferably, described process equipment, wherein, the process equipment also includes：
It is arranged at the first grating scale of first guider.
Preferably, described process equipment, wherein, the process equipment also includes：
Be arranged at second guider, towards the 3rd guider side, for driving the 3rd guiding
The linear electric motors that device is moved left and right along second guider.
Preferably, described process equipment, wherein, the support meanss include left support frame, right support frame and upper support
Frame, three is fixedly connected by countersunk head pin；
Second guider includes：
It is fixedly connected on the upper support frame and symmetrically arranged two the second guide rails；
And be respectively arranged at the second guide rail two ends, move left and right position for limiting the cutter clamp device
Two the second limited blocks.
Preferably, described process equipment, wherein, the 3rd guider includes：
It is arranged between second guider and cutter clamp device, can be moved left and right along second guider
The 3rd moving parts；
Several are arranged at the 3rd moving parts, towards the cutter clamp device side, for being the cutter
Clamp device vertically moves the guide pad of guiding.
Preferably, described process equipment, wherein, the process equipment is Digit Control Machine Tool.
A kind of processing method, wherein, the processing method includes：
Step A：Filled by the first guider and the second guider, adjustment cutter clamp device and workpiece holding respectively
The position put, until cutter is located at workpiece to be processed processing initial point top；
Step B：Turning of work piece, while reducing tool position with cutting workpiece, or rotates and reduces tool position with milling
Workpiece.
Process equipment provided by the present invention, as a result of pedestal, is arranged at the pedestal upper surface, for being workpiece
Movable guiding the first guider；The first guider top is arranged at, band is started building during for work pieces process
Part rotation, so that the workpiece clamping device that is processed to it of fixed cutter；It is arranged at first guider and workpiece
Between clamp device, for fixing the workpiece clamping device and driving it along the movable work of first guider
Make platform；Pedestal one end top is arranged at, for the second guider for moving left and right guiding for cutter；Removable connection
In second guider, for the 3rd guider for vertically moving guiding for cutter；And removable it is connected to institute
The 3rd guider is stated, for clamping cutter and driving it to be vertically moved along the 3rd guider or led the described 3rd
To device drive lower edge described in the cutter clamp device that moves left and right of the second guider；So that process equipment can accurately, soon
While adjusting cutter gripping setting position by the first guider, the second guider of speed, by the 3rd guider
The position of workpiece clamping device is adjusted, the positioning precision and speed of the equipment is improved；And by fixed cutting tool turning of work piece
Working method, changes conventional rotary cutter, the cutting way of fixed workpiece, coordinates the high-speed drivings such as electro spindle or linear electric motors dress
Put, improve the cutting speed and precision of the equipment, and then improve the production efficiency and fine work rate of product.
Brief description of the drawings
Fig. 1 is the structural representation of process equipment preferred embodiment in the present invention.
Fig. 2 is the base construction schematic diagram of process equipment preferred embodiment in the present invention.
Fig. 3 is the first guider structural representation of process equipment preferred embodiment in the present invention.
Fig. 4 is the Working table structure schematic diagram of process equipment preferred embodiment in the present invention.
Fig. 5 is the workpiece clamping device structural representation of process equipment preferred embodiment in the present invention.
Fig. 6 is the support device structure schematic diagram of process equipment preferred embodiment in the present invention.
Fig. 7 is the cutter gripping apparatus structure schematic diagram of process equipment preferred embodiment in the present invention.
Fig. 8 is the enlarged diagram of part A in Fig. 7 of the present invention.
Fig. 9 is the main flow schematic diagram of processing method preferred embodiment in the present invention.
Specific embodiment
The present invention provides a kind of process equipment and the processing method using its realization, to make the purpose of the present invention, technical side
Case and effect are clearer, clear and definite, referring to the drawings and give an actual example that the present invention is described in more detail.It should be appreciated that this
The described specific embodiment in place is only used to explain the present invention, is not intended to limit the present invention.
As shown in figure 1, the invention provides a kind of process equipment, the process equipment includes：Pedestal 100, is arranged at institute
The upper surface of pedestal 100 is stated, for the first guider 210 of the movable guiding for workpiece；Described first is arranged to be oriented to
The top of device 210, drives workpiece rotation, so that the workpiece holding dress that is processed to it of fixed cutter during for work pieces process
Put 400；It is arranged between first guider 210 and workpiece clamping device 400, for fixing the workpiece clamping device
400 and drive its along first guider 210 move forward and backward workbench 300；It is arranged on the one end of the pedestal 100
Side, for the second guider 220 for moving left and right guiding for cutter；It is removable to be connected to second guider 220,
For the 3rd guider 230 for vertically moving guiding for cutter；It is removable to be connected to the 3rd guider 230, use
Cutter and it is driven to be vertically moved along the 3rd guider 230 or in the band of the 3rd guider 230 in clamping
The cutter clamp device 500 that second guider 220 described in dynamic lower edge is moved left and right.
In the embodiment of the present invention, the numerical control machining center that the process equipment is high-speed cutting, milling is integrated can pass through
Controller control the workpiece clamping device 400 and cutter clamp device 500 realize cutting, milling or after cutting milling work
Make.And cutting when rotational workpieces and fixed cutting tool, improve workpiece cutting speed and precision, and during milling rotary cutter and fix
Workpiece, saving clamps the time of workpiece again, and improve production efficiency simultaneously reduces processing cost.
In the preferred embodiment of the present invention, as shown in Fig. 2 the pedestal 100 includes two bottom bases 110 and a top base
120, through six connecting pin nail are respectively offered, the two is fixed and connected two bottom bases 110 to top base 120 by pin
Connect.Six connecting pin nail are respectively in the position that opens up of the bottom base 110：Each two of two ends, two, middle part, above-mentioned connection
Mode stability is high, and assembling process is simple, and operation difficulty is low.
As shown in figure 3, first guider 210 includes：For the first transmission for driving the workbench 300 to move
Chain 211, two the first guide rails 212 for being symmetrical arranged, being fixedly connected on the pedestal 100, and four be respectively fixedly connected with
Two two ends of the first guide rail 212, the first limited blocks 213 for limiting the movement position of the workbench 300.Described first
Driving-chain 211 is by inner plate, outer plate, bearing pin, sleeve, roller composition.Through first guide rail 212 and the pedestal 100
Several countersunk head pin holes are provided with, several countersunk head pin holes are arranged at intervals at two first guide rails 212.
Correspondence first guide rail 212, the lower end of the workbench 300 is provided with four and is respectively used to along described two described
First sliding block 310 of the motion of the first guide rail 212, first sliding block 310 is provided through countersunk head pin with the workbench 300
Hole, first sliding block 310 is fixedly connected with the workbench 300 by countersunk head pin.
Countersunk head pin hole between the workbench 300 and first sliding block 310, begun to institute by the workbench 300
State the top of the first sliding block 310 to stop, i.e. the counter sink portion of the countersunk head pin hole of the part is arranged at the workbench 300, this to set
The mode of putting simplifies assembling and the replacing program of countersunk head pin.
As shown in figure 4, the lower surface of the workbench 300 is provided with sliding block connecting portion 320 and the branch of several horizontally sets
Support part 330.The sliding block connecting portion 320 is in undercut type, is formed with the groove being adapted with first sliding block 310, is being passed through
After countersunk head pin hole connects the workbench 300 and first sliding block 310, the setting of the sliding block connecting portion 320 can be with
Horizontally slipping for first sliding block 310 is limited, the workbench 300 on the one hand can be improved and be driven first sliding block 310
Along the moving stability of first guide rail 212 movement, ensure that first sliding block 310 will not be traversing, on the other hand can have
Effect prevents the direction of the first sliding block 310 skew, damages first guide rail 212, effectively improves the service life of process equipment.
As shown in figure 5, the upper surface of the workpiece clamping device 400 is provided with 8 adjustment tanks 410, for according to be processed
The Adjusting Shape of workpiece is fixed on the position of workholding component therein, improves the versatility of process equipment.
As shown in Figure 1 and Figure 6, the process equipment also includes：It is arranged at the guider 220 of the pedestal 100 and second
Between, for fixing and support the support meanss 700 of second guider 220.
The support meanss 700 include left support frame 710, right support frame 720 and upper support frame 730, and three passes through countersunk head
Pin is fixedly connected.
By setting the support meanss 700, second guider 220, the 3rd guider 230 and knife are improve
Has the height of clamp device 500, it is most important that improve the lengthwise movement scope of cutter clamp device 500 so that described to add
Construction equipment can process large-scale workpiece, improve its versatility.
Second guider 220 includes：The upper support frame 730 and symmetrical is fixedly connected on by countersunk head pin
Two the second guide rails 222 for setting, and it is arranged at two described any one two ends of second guide rail 222, described for limiting
Cutter clamp device 500 moves left and right the second limited block 223 of position.
Being disposed to of second limited block 223 prevents the 3rd guider 230 and cutter clamp device
500, second guide rail 222 is departed from when the process equipment breaks down, damage equipment.
As shown in Figures 7 and 8, the cutter clamp device 500 includes：Driving shaft（It is not shown）, shell 540, second pass
Move chain 510, the 3rd guide rail 520 and the elastic component 530 of position, the 3rd guider are vertically moved for limiting cutter
230 include the guide pad 231 being adapted to the 3rd guide rail 520；3rd guide rail 520 is moved along the longitudinal direction of the guide pad 231
It is dynamic.
The elastic component is in continuous M types, and its side is sticked in the shell 540.The elastic component available buffer knife is set
The decline of tool so that cutter is contacted with flexible workpiece, improves product fine work rate.
Process equipment provided by the present invention, as a result of pedestal 100, is arranged at the upper surface of the pedestal 100, is used for
It is the first guider 210 of the movable guiding of workpiece；The top of first guider 210 is arranged at, for workpiece
Workpiece rotation is driven during processing, so that the workpiece clamping device 400 that is processed to it of fixed cutter；It is arranged at described first
Between guider 210 and workpiece clamping device 400, for fixing the workpiece clamping device 400 and driving it along described
The movable workbench 300 of one guider 210；The one end of the pedestal 100 top is arranged at, is moved for the left and right for cutter
Second guider 220 of action-oriented；It is removable to be connected to second guider 220, for vertically moving for cutter
The 3rd guider 230 being oriented to；And it is removable be connected to the 3rd guider 230, for clamping cutter and driving
Its along the 3rd guider 230 vertically move or drive lower edge in the 3rd guider 230 described in second be oriented to
The cutter clamp device 500 that device 220 is moved left and right；So that process equipment can be accurately and fast by the first guider
210th, while the adjustment of the second guider 220 cutter 500 position of clamp device, workpiece is adjusted by the 3rd guider 230
The position of clamp device 400, improves the positioning precision and speed of the equipment；And by fixed cutting tool turning of work piece work side
Formula, changes conventional rotary cutter, the cutting way of fixed workpiece, coordinates the high speed drive devices such as electro spindle or linear electric motors, carries
The cutting speed and precision of the equipment high, and then improve the production efficiency and fine work rate of product.
Further, the process equipment also includes：
As shown in figure 1, being arranged at the tool magazine 610 of the side of cutter clamp device 500；
The tool magazine 610 is connected to and between the tool magazine 610 and cutter clamp device 500, for adding for workpiece
Work changes the tool changing device 620 of cutter.
The tool changing device 620 includes：It is rotationally connected with the tool changing handle of the side lower end of tool magazine 610；Needing more tool changing
During tool, described tool changing handle one end accesses cutter to be used in the tool magazine 610, one end and accesses on the cutter clamp device 500
Rotated after cutter to be replaced, the cutter to be used is changed into position with cutter to be replaced, and cutter to be used is positioned over institute
State cutter clamp device 500, cutter to be replaced is positioned over the tool magazine 610.
The tool magazine 610 rotates to adjust its interior tool position.
Further, the process equipment also includes：
Be connected to the 3rd guider 230, for when the cutter clamp device 500 is vertically moved, keep it
The balancing weight 221 of kinetic stability.
Can effectively ensure kinetic stability and direction of the cutter in lengthwise movement by setting the balancing weight 221
Accuracy, so as to ensure the machining accuracy of its work pieces process.
Further, the process equipment also includes：Grating scale compensation system, because the compensation effect of closed loop system is several
Do not changed with the difference of lathe operating mode, wear condition and procedure, lathe can for a long time keep initial manufacture essence
Degree.
The grating scale compensation system includes：It is arranged at the first grating scale of first guider 210, photocell,
Light source, and for reading the reading head of data, the installing plate for installing reading head, the first grating scale lower section also sets up
There is sealing strip.
The process equipment also includes：It is arranged at the second grating scale of second guider 220.Second grating
The setting of chi places identical with the first grating scale, and this is no longer going to repeat them.
Further, the process equipment also includes：
Be arranged at second guider 220, towards the side of the 3rd guider 230, for driving described
The linear electric motors that three guiders 230 are moved left and right along second guider 220.
Linear servo motor is a kind of power-jdriven gear that can directly convert electrical energy into linear motion mechanical energy, its
Direct drive workbench 300 is moved along a straight line, and the plus/minus speed of workbench 300 is brought up to 10 ~ 20 times of traditional machine tool, speed
Degree improves 3 ~ 4 times.
Further, the process equipment is Digit Control Machine Tool.
The process equipment preferably uses gantry structure, whole machine to use granite lathe bed, improves precision, the stabilization of equipment
Property and damping effect.
The process equipment is preferably high-speed cutting numerical control machining center, i.e., the process equipment is a kind of equipped with programme-control
The automated machine tool of system, the program control system can logically process what is specified with control coding or other symbolic instructions
Program, and decoded, represented with the numeral of code, numerical control device is input into by information carrier.Through calculation process by numerical control
Device sends various control signals, controls the action of lathe, and shape and size by drawing automatically process part
Come.
The process equipment includes：Controller is numerical control device, and it is the core of numerical control machining center, including hardware is as printed
Printed circuit board, display, key box and paper-tape reader etc., operation has corresponding software on each hardware, is digitized for being input into
Parts program, and complete the storage of input information, the conversion of data, interpolation operation and other control functions.
3rd guider 230 includes：Be arranged at second guider 220 and cutter clamp device 500 it
Between, the 3rd moving parts that can be moved left and right along second guider 220；
Several are arranged at the 3rd moving parts, towards the side of cutter clamp device 500, for being the knife
Tool clamp device 500 vertically moves the guide pad 231 of guiding.
As shown in figure 9, the processing method that a kind of process equipment applied as above described in any one is realized, it includes：
S100, filled by the first guider and the second guider, adjustment cutter clamp device and workpiece holding respectively
The position put, until cutter is located at workpiece to be processed processing initial point top；
S200, turning of work piece, while reducing tool position with cutting workpiece, or rotate and reduce tool position with milling work
Part.
In the embodiment of the present invention, the product processed by the processing method because machining accuracy is high, is eliminated and cut
The technological process polished after cutting.
On the basis of the processing method using rotational workpieces, small cutting output processing is selected, and due to workpiece rotary speed
Hurry up, on the basis of cutting speed is ensured, improve machining accuracy, so as to eliminate roughing, semi-finished process, and incite somebody to action
Roughing, semifinishing and finishing combine together, are completed by same process equipment, reduce the use of lathe, are prevented effectively from
Because multiple clamping damages workpiece, increase error, improve the fine work rate of product.
To sum up, i.e., machining accuracy is high, saves three process：Sequencing is roughing, finishing and polishes, reduces
The use of lathe reduces clamping times so as to reduce mismachining tolerance, improve product so as to reduce further production cost
Product fine work rate.
It should be appreciated that application of the invention is not limited to above-mentioned citing, and for those of ordinary skills, can
To be improved according to the above description or converted, all these modifications and variations should all belong to the guarantor of appended claims of the present invention
Shield scope.
Claims (9)
1. a kind of process equipment, it is characterised in that the process equipment includes：Pedestal,
The pedestal upper surface is arranged at, for the first guider of the movable guiding for workpiece；
First guider top is arranged at, workpiece rotation is driven when cut for workpiece, so that the cutter of fixation is to it
Cut, workpiece is fixed during workpiece milling, so that the cutter of rotation carries out the workpiece clamping device of milling to it；
It is arranged between first guider and workpiece clamping device, for fixing the workpiece clamping device and driving
Its workbench moved forward and backward along first guider；
Pedestal one end top is arranged at, for the second guider for moving left and right guiding for cutter；
It is removable to be connected to second guider, for the 3rd guider for vertically moving guiding for cutter；
It is removable to be connected to the 3rd guider, fixed cutting tool when cut for workpiece, so that the workpiece for rotating is cut
Cut, rotational workpieces during workpiece milling, so that fixed workpiece obtains the cutter clamp device of milling.
2. process equipment according to claim 1, it is characterised in that the process equipment also includes：
It is arranged at the tool magazine of the cutter clamp device side；
The tool magazine is connected to and between the tool magazine and cutter clamp device, for changing cutter for work pieces process
Tool changing device.
3. process equipment according to claim 1, it is characterised in that the process equipment also includes：
Be connected to the 3rd guider, for when the cutter clamp device is vertically moved, keep its kinetic stability
Balancing weight.
4. process equipment according to claim 1, it is characterised in that the process equipment also includes：
It is arranged between the pedestal and the second guider, for fixing and supports the support of second guider to fill
Put.
5. process equipment according to claim 1, it is characterised in that the process equipment also includes：
It is arranged at the first grating scale of first guider.
6. process equipment according to claim 1, it is characterised in that the process equipment also includes：
Be arranged at second guider, towards the 3rd guider side, for driving the 3rd guider
Along the linear electric motors that second guider is moved left and right.
7. process equipment according to claim 4, it is characterised in that the support meanss include left support frame, right support
Frame and upper support frame, three are fixedly connected by countersunk head pin；
Second guider includes：
It is fixedly connected on the upper support frame and symmetrically arranged two the second guide rails；
And be respectively arranged at the second guide rail two ends, for limiting two that the cutter clamp device moves left and right position
Second limited block.
8. process equipment according to claim 1, it is characterised in that the 3rd guider includes：
It is arranged between second guider and cutter clamp device, for being moved left and right along second guider
Three moving parts；
Several are arranged at the 3rd moving parts, towards the cutter clamp device side, for being cutter gripping
Device vertically moves the guide pad of guiding.
9. the process equipment according to claim 1 to 8 any one, it is characterised in that the process equipment is numerical control machine
Bed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621130055.5U CN206200630U (en) | 2016-10-17 | 2016-10-17 | A kind of process equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621130055.5U CN206200630U (en) | 2016-10-17 | 2016-10-17 | A kind of process equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206200630U true CN206200630U (en) | 2017-05-31 |
Family
ID=58756972
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621130055.5U Active CN206200630U (en) | 2016-10-17 | 2016-10-17 | A kind of process equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN206200630U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312652A (en) * | 2016-10-17 | 2017-01-11 | 广东钶锐锶数控技术有限公司 | Machining device and machining method implemented by adoption of machining device |
-
2016
- 2016-10-17 CN CN201621130055.5U patent/CN206200630U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312652A (en) * | 2016-10-17 | 2017-01-11 | 广东钶锐锶数控技术有限公司 | Machining device and machining method implemented by adoption of machining device |
| CN106312652B (en) * | 2016-10-17 | 2019-01-15 | 广东钶锐锶数控技术有限公司 | A kind of process equipment and the processing method using its realization |
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Address after: No. 11 Guantian Road, Guanlan Street, Longhua New District, Shenzhen, Guangdong 518110 Patentee after: Guangdong Columbium CNC Technology Co.,Ltd. Address before: No. 11 Guantian Road, Guanlan Street, Longhua New District, Shenzhen, Guangdong 518110 Patentee before: GUANGDONG KERUISI CNC TECHNOLOGY CO.,LTD. |
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Address after: 518000 room 1102, building C, kemlong Science Park, Guansheng fifth road, Luhu community, Guanhu street, Longhua District, Shenzhen, Guangdong Province Patentee after: Guangdong Columbium CNC Technology Co.,Ltd. Address before: No. 11 Guantian Road, Guanlan Street, Longhua New District, Shenzhen, Guangdong 518110 Patentee before: Guangdong Columbium CNC Technology Co.,Ltd. |