A kind of adjustable pipe material inner wall applicator system
Technical field
The utility model belongs to tubular object extruding technical field, and system is smeared more particularly, to a kind of adjustable pipe material inner wall
System.
Background technology
Generally require to smear layer of substance, such as lubricating oil, rust-preventing film etc. in the inwall of tubing in the prior art.It is existing
Spray equipment is often used in technology, spray equipment complex structure, high cost can also produce pollution during spraying.Even if
It is application device, applicable scope is also smaller, is only used for specifying the tubing of internal diameter size.
The content of the invention
In view of this, the utility model is directed to a kind of adjustable pipe material inner wall applicator system, to solve above-mentioned skill
Art problem.
To reach above-mentioned purpose, what the technical solution of the utility model was realized in:
A kind of adjustable pipe material inner wall applicator system, including inwall application device and frock clamp;
The inwall application device, including workbench, workbench lower section are provided with support meanss, and the workbench top sets
The first motor is equipped with, the output shaft of the first motor is connected by shaft coupling with rotary shaft, and first bearing seat is provided with rotary shaft,
It is provided with the screw vertical with rotary shaft in first bearing seat, screw passes through first bearing seat, screw is by clutch shaft bearing and the
One bearing block is connected, and is equipped with leading screw on the screw, and one end of leading screw is provided perpendicular to leading screw and parallel with rotary shaft
Roller brush shaft, roller brush shaft extends along the direction away from rotary shaft;
Second bearing seat is additionally provided with the rotary shaft, the connection of second bearing seat is provided through in second bearing seat
Bar, connecting rod is vertical with rotary shaft and parallel with leading screw, and the connecting rod is connected with second bearing seat by linear bearing, connection
One end of bar is connected with roller brush shaft, and the bristle along roller brush shaft circle distribution is provided with the roller brush shaft on the right side of connecting rod;
The tubing frock clamp symmetrically sets including two tubing support bases being separately positioned on plinth and two
The pipe clamping device put, tubing support base is used to clamp the outer wall of tubing for supporting tubing, pipe clamping device;
The tubing support base includes the second support meanss below support block and support block, is offered in the support block
Opening up V-groove;
The pipe clamping device includes briquetting, and the briquetting is fixed in the free end of the piston rod of cylinder, and briquetting is close to
The side wall of tubing is arc surface, and the cylinder is arranged in the 3rd support meanss above base;
The cylinder is connected with PLC, and briquetting is provided with pressure sensor, pressure sensing on the side wall of tubing
Device is connected with PLC.
Further, the roller brush shaft is connected by ball bearing respectively with leading screw and connecting rod.
Further, the support meanss are screw-threaded shaft elevator, the screw-threaded shaft elevator and the second motor connection, leading screw liter
Drop machine and the second motor are respectively and fixedly connected on the sweep of dolly, and dolly is provided with hydraulic cylinder, the liquid away from the side of roller brush shaft
Cylinder pressure horizontal positioned, the piston rod of hydraulic cylinder is affixed away from the side wall of roller brush shaft with sweep.
Further, one end of the screw protrudes from first bearing seat, and the end that screw protrudes from first bearing seat sets
It is equipped with manipulation wheel disc.
Further, two parallel guide rails are provided with the base, second support meanss are fixed on pedestal,
The bottom of pedestal offers two grooves coordinated with guide rail, and pedestal moves reciprocatingly on guide rail, and the both sides of pedestal are provided with
For the regulating bolt of fixed pedestal, regulating bolt is vertical with guide rail, and regulating bolt and base thread coordinate, regulating bolt from
Stretched into groove by end, when pedestal is fixed, the free end of regulating bolt is supported with the side wall of guide rail.
Further, second support meanss include the 3rd screw-threaded shaft elevator, the 3rd screw-threaded shaft elevator and the 3rd motor
Connection, the 3rd motor is connected with PLC.
Further, the 3rd support meanss include the 4th screw-threaded shaft elevator, the 4th screw-threaded shaft elevator and the 4th motor
Connection, the 4th motor is connected with PLC.
Further, the corrugation projection for protruding from arc surface is provided with the arc surface.
Further, the two ends of the guide rail are respectively arranged with baffle plate.
Relative to prior art, a kind of adjustable pipe material inner wall applicator system described in the utility model has following excellent
Gesture:
(1) the utility model simple structure, it is easy to operate, using the structural principle of screw-nut so that the utility model
Various various sizes of pipe material inner walls can be smeared, it is more extensive using scope;
(2) the utility model adds hydraulic cylinder so that hydraulic cylinder drives roller brush shaft to move reciprocatingly, so that shorter rolling
Brush axle can also be realized smearing pipe material inner wall more long;
(3) the utility model is applied to small-scale production, saves labour, it is adaptable to the tubing of various different sizes,
It is applied widely.
Brief description of the drawings
The accompanying drawing for constituting a part of the present utility model is used for providing being further understood to of the present utility model, and this practicality is new
The schematic description and description of type is used to explain the utility model, does not constitute to improper restriction of the present utility model.
In accompanying drawing:
Fig. 1 is the inwall application device schematic diagram described in the utility model embodiment;
Fig. 2 is the front view of the frock clamp described in the utility model embodiment;
Fig. 3 is the left view of the frock clamp described in the utility model embodiment.
Description of reference numerals:
100- workbench;The motors of 101- first;102- rotary shafts;1021- first bearing seats;1022- second bearing seats;
103- leading screws;104- roller brush shafts;105- connecting rods;106- screws;107- manipulates wheel disc;108- screw-threaded shaft elevators;109- second
Motor;110- dollies;1101- sweeps;111- hydraulic cylinders;112- 3rd bearings seat;201- bases;202- support blocks;2021-V
Type groove;The screw-threaded shaft elevators of 203- the 3rd;The motors of 204- the 3rd;205- pedestals;2051- grooves;206- briquettings;2061- arc surfaces;
207- cylinders;2071- piston rods;The screw-threaded shaft elevators of 208- the 4th;The motors of 209- the 4th;210- guide rails;211- baffle plates;212- is adjusted
Section bolt.
Specific embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the utility model can
To be mutually combined.
In description of the present utility model, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", D score,
The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outward " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of description the utility model and simplifies description, rather than instruction
Or imply that the device or element of meaning with specific orientation, with specific azimuth configuration and operation, therefore must not be understood that
It is to limitation of the present utility model.Additionally, term " first ", " second " etc. are only used for describing purpose, and it is not intended that indicating
Or imply relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, " first ", " second " etc. are defined
Feature can express or implicitly include one or more this feature.In description of the present utility model, unless separately
It is described, " multiple " is meant that two or more.
, it is necessary to explanation, unless otherwise clearly defined and limited, term " is pacified in description of the present utility model
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or integratedly
Connection;Can mechanically connect, or electrically connect;Can be joined directly together, it is also possible to be indirectly connected to by intermediary,
Can be two connections of element internal.For the ordinary skill in the art, can be by concrete condition understanding
State concrete meaning of the term in the utility model.
Describe the utility model in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
As shown in Figure 1 to Figure 3, a kind of adjustable pipe material inner wall applicator system, including inwall application device and frock are pressed from both sides
Tool.
As shown in figure 1, inwall application device includes workbench 100, the lower section of workbench 100 is provided with support meanss, works
The top of platform 100 is provided with the first motor 101, and the output shaft of the first motor 101 is connected by shaft coupling with rotary shaft 102, shaft coupling
Device is supported on workbench 100 by 3rd bearing seat 112.First bearing seat 1021, clutch shaft bearing are provided with rotary shaft 102
The screw 106 vertical with rotary shaft 102 is provided with seat 1021.Screw 106 passes through first bearing seat 1021, and screw 106 passes through
Clutch shaft bearing is connected with first bearing seat 1021.Leading screw 103 is equipped with screw 106, one end of leading screw 103 is provided perpendicular to
Leading screw 103 and the roller brush shaft 104 parallel with rotary shaft 102, roller brush shaft 104 extend along the direction away from rotary shaft 102, round brush
Axle 104 is connected with leading screw 103 by ball bearing.
Second bearing seat 1022 is additionally provided with rotary shaft 102, second bearing is provided through in second bearing seat 1022
The connecting rod 105 of seat 1022, connecting rod 105 is vertical with rotary shaft 102 and parallel with leading screw 103.Connecting rod 105 and second bearing
Seat 1022 is connected by linear bearing, and one end of connecting rod 105 is connected with roller brush shaft 104 by ball bearing, and connecting rod 105 is right
The bristle along the circle distribution of roller brush shaft 104 is provided with the roller brush shaft 104 of side.
Support meanss use screw-threaded shaft elevator 108, screw-threaded shaft elevator 108 to be connected with the second motor 109.Can be by second
Motor 109 controls screw-threaded shaft elevator 108, so as to realize the lifting of workbench 100 as needed.Screw-threaded shaft elevator 108 and second
Motor 109 is respectively and fixedly connected on the sweep 1101 of dolly 110, and dolly 110 is provided with hydraulic cylinder away from the side of roller brush shaft 104
111, the horizontal positioned of hydraulic cylinder 111, the piston rod of hydraulic cylinder 111 is affixed away from the side wall of roller brush shaft 104 with sweep 1101.Hydraulic pressure
Cylinder 111 drives dolly 110 to move reciprocatingly.One end of screw 106 protrudes from first bearing seat 1021, and screw 106 protrudes from
The end of one bearing block 1021 is provided with manipulation wheel disc 107.By slewing maneuver wheel disc 107, roller brush shaft 104 and rotary shaft are adjusted
Vertical range between 102.
As shown in Figures 2 and 3, tubing frock clamp, including it is separately positioned on the two tubing support on plinth 201
Seat and two symmetrically arranged pipe clamping devices, tubing support base are used to support tubing, and pipe clamping device is used to clamp manages
The outer wall of material.Tubing support base includes the second support meanss of support block 202 and the lower section of support block 202, is opened up in support block 202
There is opening up V-groove 2021.Pipe clamping device includes briquetting 206, and briquetting 206 is fixed in the piston rod of cylinder 207
2071 free end, briquetting 206 is arc surface 2061 near the side wall of tubing, is provided with arc surface 2061 and protrudes from arc surface
2061 corrugation is raised.The raised frictional force for strengthening briquetting 206 to tubing of corrugation, anti-sliding stop.Cylinder 207 is arranged on base
In 3rd support meanss of 201 tops.Cylinder 207 is connected with PLC, and briquetting 206 is provided with the side wall of tubing
Pressure sensor, pressure sensor is connected with PLC, and pressure sensor is by signal transmission to PLC, PLC controls
Device controls cylinder 207.
Two parallel guide rails 210 are provided with base 201, the two ends of guide rail 210 are respectively arranged with baffle plate 211.Second
Support meanss are fixed on pedestal 205, and the bottom of pedestal 205 offers two grooves 2051 coordinated with guide rail 210, pedestal
205 move reciprocatingly on guide rail 210, and the both sides of pedestal 205 are provided with the regulating bolt 212 for fixed pedestal 205, pedestal
The quantity of 205 regulating bolt 212 per side is two.Regulating bolt 212 is vertical with guide rail 210, regulating bolt 212 and pedestal
205 screw threads coordinate, and the free end of regulating bolt 212 is stretched into groove 2051, when pedestal 205 is fixed, the freedom of regulating bolt 212
Supported with the side wall of guide rail 210 at end.When the distance between two tubing support bases of adjustment are needed, regulating bolt 212 is unscrewed, point
Distance of two tubing support bases needed for is not moved, is then screwed regulating bolt 212 and is respectively fixed tubing support base.
Second support meanss include the 3rd screw-threaded shaft elevator 203, and the 3rd screw-threaded shaft elevator 203 is connected with the 3rd motor 204,
3rd motor 204 is connected with PLC, and PLC controls the lifting of the 3rd screw-threaded shaft elevator 203.3rd support meanss
Including the 4th screw-threaded shaft elevator 208, the 4th screw-threaded shaft elevator 208 is connected with the 4th motor 209, and the 4th motor 209 is controlled with PLC
Device is connected, and PLC controls the lifting of the 4th screw-threaded shaft elevator 208.
Operation principle of the present utility model:
Tubing is placed in two V-grooves 2021, PLC controls two cylinders 207 to move simultaneously, cylinder 207 will
Two briquettings 206 compress the outer wall of tubing, and the electric signal of pressure is passed to PLC by pressure sensor, when pressure reaches
Specify when in number range, PLC control cylinder 207 stopping action being processed to tubing.
Slewing maneuver wheel disc 107, manipulates wheel disc 107 and drives screw 106 to rotate, and the rotary motion of screw 106 is converted into
The linear motion of leading screw 103, so as to adjust the vertical range between roller brush shaft 104 and rotary shaft 102, roller brush shaft 104 with rotate
Vertical range between axle 102 is different, and the tubing of different inner diameters can be smeared.
The axial line of the tubing that the axial line of rotary shaft 102 and needs are smeared overlaps, and adjustment roller brush shaft 104 causes brush
The inwall of hair and tubing is contacted, and opens the first motor 101, and the first motor 101 drives round brush to rotate, realizes the painting to pipe material inner wall
Smear.
Start hydraulic cylinder 111, hydraulic cylinder 111 drives round brush to move reciprocatingly, in the stroke range of hydraulic cylinder 111, this
The shorter roller brush shaft 104 of sample can also be realized smearing pipe material inner wall more long.Can also be different according to the length of tubing,
Change the roller brush shaft 104 of different length.
After being finished to tubular object extruding, the piston rod 2071 of PLC control cylinder 207 returns to initial position.
Preferred embodiment of the present utility model is the foregoing is only, is not used to limit the utility model, it is all at this
Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc. should be included in the utility model
Protection domain within.