CN111020583A - Production and manufacturing process of reaction kettle - Google Patents
Production and manufacturing process of reaction kettle Download PDFInfo
- Publication number
- CN111020583A CN111020583A CN201911292933.1A CN201911292933A CN111020583A CN 111020583 A CN111020583 A CN 111020583A CN 201911292933 A CN201911292933 A CN 201911292933A CN 111020583 A CN111020583 A CN 111020583A
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- arc
- smearing
- metal matrix
- reaction kettle
- manufacturing process
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D5/00—Coating with enamels or vitreous layers
- C23D5/04—Coating with enamels or vitreous layers by dry methods
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D11/00—Continuous processes; Apparatus therefor
Abstract
The invention relates to a production and manufacturing process of a reaction kettle, which comprises a bottom plate, conveying devices and a smearing device, wherein the conveying devices are symmetrically arranged at the upper end of the bottom plate, the smearing device is arranged between the conveying devices, and the smearing device is positioned in the middle above the bottom plate. The invention can solve the problems that the thickness of the fired glass lining layer is not uniform and the using effect of the reaction kettle is influenced because the glass lining glaze can not be uniformly coated in the metal matrix when the reaction kettle is processed by the conventional equipment, and the using effect of the equipment is poor, the adaptability is low and the processing efficiency of the reaction kettle is influenced because the metal matrix with different calibers cannot be processed by the conventional equipment when the reaction kettle is processed by the conventional equipment.
Description
Technical Field
The invention relates to the technical field of reaction kettle production, in particular to a reaction kettle production and manufacturing process.
Background
The general understanding of the reaction kettle is that the stainless steel container with physical or chemical reaction is subjected to structural design of the container and parameter reaction kettle configuration according to different process condition requirements, and the design conditions, processes, inspection, manufacturing and acceptance are required to be based on related technical standards so as to realize the heating, evaporation, cooling and low-speed mixing reaction functions required by the process; the glass lining reactor is made up by lining the glass containing high silicon dioxide on the inner surface of steel container, and burning at high temp. to firmly adhere it to the metal surface to form a composite material product, and is an excellent corrosion-resisting equipment.
At present, the existing reaction kettle generally has the following defects in the production and processing process: 1. when the existing equipment is used for processing a reaction kettle, glass lining glaze cannot be uniformly coated inside a metal matrix, so that the thickness of the fired glass lining layer is not uniform, and the using effect of the reaction kettle is influenced; 2. when the existing equipment is used for processing the reaction kettle, the metal matrixes with different calibers cannot be processed, so that the equipment is poor in use effect and low in adaptability, and the processing efficiency of the reaction kettle is influenced.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the thickness of the fired glass lining layer is not uniform and the using effect of the reaction kettle is influenced because the glass lining glaze can not be uniformly coated in the metal matrix when the reaction kettle is processed by the conventional equipment, and the using effect of the equipment is poor, the adaptability is low and the processing efficiency of the reaction kettle is influenced because the metal matrix with different calibers cannot be processed by the conventional equipment when the reaction kettle is processed by the conventional equipment.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the production and manufacturing process of the reaction kettle comprises the following steps:
s1, manufacturing a metal matrix: pressing the steel plate into a metal matrix meeting the sintering requirement, wherein the section of the metal matrix is in an omega-shaped structure;
s2, treating the inner surface of the metal substrate: removing impurities such as burrs, iron scales, welding slag and the like remained on the inner surface of the metal matrix in an acid washing mode;
s3, sand blasting: the inner surface of the metal matrix is treated in a high-speed sand blasting way, so that uniform pits are formed on the inner surface of the metal matrix, the mechanical property of a workpiece is improved, and the adhesive force between the metal matrix and a glass lining glaze layer is enhanced;
s4, glass lining glaze melting: heating the solid glass lining glaze to a molten state in a high-temperature heating mode;
s5, glass lining glaze coating: the smearing device is sent into the metal matrix, and the smearing device evenly smears the glass lining glaze in the molten state in the step S4 on the inner side wall of the metal matrix;
s6, high-temperature firing: feeding the metal matrix coated with the glass enamel in the step S5 into a kiln for high-temperature firing;
s7, finished product inspection: and (4) manually detecting the inner surface of the metal matrix cooled in the step S6, and observing whether the glass lining glaze is uniform and has no crack.
The working procedures of the reaction kettle production and manufacturing process in the steps S1-S7 need to be completed by matching the bottom plate, the conveying device and the smearing device.
The upper end of the bottom plate is symmetrically provided with conveying devices, smearing devices are arranged between the conveying devices, and the smearing devices are located in the middle of the upper portion of the bottom plate.
The smearing device comprises a connecting plate, a rotating motor, a rotating shaft, an adjusting mechanism, a telescopic rod, an arc-shaped frame, a telescopic mechanism and a smearing mechanism, the connecting plate is arranged on the conveying device support, the middle part of the upper end of the connecting plate is provided with a rotating motor through a motor base, the middle part of the lower end of the connecting plate is provided with a rotating shaft through a bearing, an output shaft of the rotating motor is connected with the rotating shaft, the middle part of the rotating shaft is provided with an adjusting mechanism, the lower end of the rotating shaft is connected with an arc-shaped frame through a telescopic rod, the arc-shaped frames are connected through a telescopic mechanism, the middle part of the upper end of the arc-shaped frame, the arc-shaped frame is driven by manpower to expand outwards through the adjusting mechanism, and then the arc-shaped frame can be attached to the inner wall of the metal base body, then the motor is rotated to drive the coating mechanism to uniformly coat the glaze on the inner side wall of the metal matrix through the rotating shaft.
The smearing mechanism comprises a liquid storage cavity, a fixed seat, a piston plate, a reset spring, a liquid inlet, a liquid spraying pipe and a smearing roller, wherein the liquid storage cavity is arranged in the middle of the inside of the arc-shaped frame, the fixed seat is uniformly arranged in the liquid storage cavity, the inside of the fixed seat is connected with the piston plate in a sliding fit manner, the liquid inlet is symmetrically arranged on the fixed seat, the reset spring is arranged on the inner side of the piston plate, the liquid spraying pipe is arranged on the outer side of the piston plate, the arc-shaped grooves are symmetrically arranged on the arc-shaped frame, the smearing roller is connected to the inside of the arc-shaped grooves in a sliding fit manner, when the adjusting mechanism drives the arc-shaped frame to expand outwards and cling to the inner wall of the metal matrix, the liquid spraying pipe is stressed to contract inwards, the reset spring is extruded by the piston plate through the liquid spraying pipe, the coating roller can uniformly coat the glass lining glaze.
Preferably, conveyor include fixed stop, driving motor, lead screw and sliding block, bottom plate upper end symmetry install fixed stop, the inside spout that is provided with of fixed stop, driving motor is installed through the motor cabinet to the inside upper end of fixed stop, install the lead screw on driving motor's the output shaft, the lead screw lower extreme is connected with fixed stop through the bearing, be connected with the sliding block through screw-thread fit's mode on the lead screw, install between the sliding block and paint the device, specific during operation, driving motor drives the sliding block up-and-down motion through the lead screw, the sliding block and then can realize the function to painting device position control.
Preferably, adjustment mechanism include swivel becket, spacing groove, sliding plate and regulation pole, axis of rotation middle part evenly have the external screw thread, be connected with the swivel becket through screw-thread fit's mode in the axis of rotation, the symmetry is provided with the spacing groove in the axis of rotation, the inside sliding plate that is connected with through sliding fit's mode of spacing inslot, sliding plate upper end and swivel becket sliding connection, install the regulation pole through the round pin axle between the sliding plate outside and the arc frame, concrete during operation, the manual work drives the sliding plate downstream through the swivel becket, the sliding plate, the axis of rotation, form four-bar linkage between regulation pole and the telescopic link, when the sliding plate downstream, the regulation pole drives the arc frame and outwards removes through the telescopic link, adjustment mechanism and then can realize carrying out the function processed.
Preferably, telescopic machanism include arc wall, arc and expanding spring, the inside symmetry of arc frame be provided with the arc wall, the symmetry is provided with the arc between the adjacent arc frame, the arc links to each other with the arc wall through sliding fit's mode, is located and installs expanding spring between two arcs of arc inside, during concrete work, when adjustment mechanism drives the arc frame and outwards removes, the arc plays spacing effect, prevents that the arc frame from taking place the skew.
Preferably, the spray pipe be T type structure, the spray pipe inboard evenly is provided with the through-hole, the spray pipe outside is the trapezium structure, spray pipe outside middle part is provided with the ball, evenly is provided with the liquid outlet on the spray pipe lateral surface.
Preferably, the outer side of the smearing roller is provided with a smearing sleeve, the smearing sleeve is in clamping fit with the smearing roller, and the smearing sleeve is made of rubber materials.
(III) advantageous effects
1. According to the reaction kettle production and manufacturing process provided by the invention, the adjusting mechanism can accurately adjust the smearing range of the smearing mechanism, the adjusting effect is good, the adjustment is accurate, and further the function of processing metal matrixes with different calibers can be realized;
2. according to the production and manufacturing process of the reaction kettle, the coating mechanism can uniformly coat the glass lining glaze in the metal matrix, the coating effect is good, the thickness of the fired glass lining layer is uniform, impurities are avoided, and the using effect of the reaction kettle is ensured.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic cross-sectional view of the base plate, the conveying device and the coating device;
FIG. 3 is a schematic cross-sectional view of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic perspective view of the applicator device of the present invention;
FIG. 5 is a schematic structural view of the telescopic rod, the arc-shaped frame and the telescopic mechanism of the present invention;
FIG. 6 is a schematic structural view of the telescopic rod, the arc-shaped frame, the telescopic mechanism and the smearing mechanism of the present invention;
fig. 7 is an enlarged schematic view of the invention at a in fig. 6.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, a manufacturing process of a reaction vessel includes the following steps:
s1, manufacturing a metal matrix: pressing the steel plate into a metal matrix meeting the sintering requirement, wherein the section of the metal matrix is in an omega-shaped structure;
s2, treating the inner surface of the metal substrate: removing impurities such as burrs, iron scales, welding slag and the like remained on the inner surface of the metal matrix in an acid washing mode;
s3, sand blasting: the inner surface of the metal matrix is treated in a high-speed sand blasting way, so that uniform pits are formed on the inner surface of the metal matrix, the mechanical property of a workpiece is improved, and the adhesive force between the metal matrix and a glass lining glaze layer is enhanced;
s4, glass lining glaze melting: heating the solid glass lining glaze to a molten state in a high-temperature heating mode;
s5, glass lining glaze coating: the smearing device is sent into the metal matrix, and the smearing device evenly smears the glass lining glaze in the molten state in the step S4 on the inner side wall of the metal matrix;
s6, high-temperature firing: feeding the metal matrix coated with the glass enamel in the step S5 into a kiln for high-temperature firing;
s7, finished product inspection: and (4) manually detecting the inner surface of the metal matrix cooled in the step S6, and observing whether the glass lining glaze is uniform and has no crack.
The working procedures of the reaction kettle production manufacturing process in the steps S1-S7 need to be completed by the matching of the bottom plate 1, the conveying device 2 and the smearing device 3.
The upper end of the bottom plate 1 is symmetrically provided with the conveying devices 2, the smearing devices 3 are arranged between the conveying devices 2, and the smearing devices 3 are located in the middle of the upper portion of the bottom plate 1.
The smearing device 3 comprises a connecting plate 31, a rotating motor 32, a rotating shaft 33, an adjusting mechanism 34, an expansion link 35, an arc-shaped frame 36, a telescopic mechanism 37 and a smearing mechanism 38, wherein the connecting plate 31 is installed on a support of the conveying device 2, the rotating motor 32 is installed in the middle of the upper end of the connecting plate 31 through a motor base, the rotating shaft 33 is installed in the middle of the lower end of the connecting plate 31 through a bearing, an output shaft of the rotating motor 32 is connected with the rotating shaft 33, the adjusting mechanism 34 is installed in the middle of the rotating shaft 33, the arc-shaped frame 36 is connected with the lower end of the rotating shaft 33 through the expansion link 35, the arc-shaped frames 36 are connected through the telescopic mechanism 37, the middle of the upper end of the arc-shaped frame 36 is connected with the adjusting mechanism 34, the smearing mechanism 38 is installed in the middle of the, then the motor 32 is rotated to drive the coating mechanism 38 through the rotating shaft 33 to uniformly coat the glaze on the inner side wall of the metal substrate.
The adjusting mechanism 34 includes a rotating ring 341, a limit groove 342, a sliding plate 343 and an adjusting lever 344, the middle part of the rotating shaft 33 is uniformly provided with external threads, the rotating shaft 33 is connected with a rotating ring 341 in a thread fit mode, the rotating shaft 33 is symmetrically provided with a limit groove 342, the inside of the limit groove 342 is connected with a sliding plate 343 in a sliding fit mode, the upper end of the sliding plate 343 is connected with the rotating ring 341 in a sliding mode, an adjusting rod 344 is arranged between the outer side of the sliding plate 343 and the arc-shaped frame 36 through a pin shaft, the sliding plate 343 is driven by a person to move downwards through the rotating ring 341, a four-bar linkage structure is formed among the sliding plate 343, the rotating shaft 33, the adjusting rod 344 and the telescopic rod 35, when the sliding plate 343 moves downward, the adjusting rod 344 drives the arc-shaped frame 36 to move outward through the telescopic rod 35, and the adjusting mechanism 34 can further realize the function of processing metal substrates with different calibers.
The smearing mechanism 38 comprises a liquid storage cavity 381, a fixed seat 382, a piston plate 383, a return spring 384, a liquid inlet 385, a liquid spraying pipe 386 and a smearing roller 387, the liquid storage cavity 381 is arranged in the middle of the interior of the arc-shaped frame 36, the fixed seat 382 is evenly arranged in the liquid storage cavity 381, the piston plate 383 is connected to the interior of the fixed seat 382 in a sliding fit mode, the liquid inlet 385 is symmetrically arranged on the fixed seat 382, the return spring 384 is arranged on the inner side of the piston plate 383, the liquid spraying pipe 386 is arranged on the outer side of the piston plate 383, arc-shaped grooves are symmetrically arranged on the arc-shaped frame 36, the smearing roller 387 is connected to the interior of the arc-shaped grooves in a sliding fit mode, a smearing sleeve is arranged on the outer side of the smearing roller 387 and is in clamping fit with the smearing roller 387, the smearing sleeve is made of rubber material, and, the liquid spraying pipe 386 is stressed to contract inwards, the liquid spraying pipe 386 extrudes the return spring 384 through the piston plate 383, when the liquid spraying pipe 386 contracts to a certain position, the molten glass lining glaze in the liquid storage cavity 381 is sprayed on the inner side surface of the metal matrix through the liquid spraying pipe 386, and the coating roller 387 can uniformly coat the glass lining glaze.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A production and manufacturing process of a reaction kettle is characterized in that: the reaction kettle production manufacturing process comprises the following steps:
s1, manufacturing a metal matrix: pressing the steel plate into a metal matrix meeting the sintering requirement, wherein the section of the metal matrix is in an omega-shaped structure;
s2, treating the inner surface of the metal substrate: removing impurities such as burrs, iron scales, welding slag and the like remained on the inner surface of the metal matrix in an acid washing mode;
s3, sand blasting: the inner surface of the metal matrix is treated in a high-speed sand blasting way, so that uniform pits are formed on the inner surface of the metal matrix, the mechanical property of a workpiece is improved, and the adhesive force between the metal matrix and a glass lining glaze layer is enhanced;
s4, glass lining glaze melting: heating the solid glass lining glaze to a molten state in a high-temperature heating mode;
s5, glass lining glaze coating: the smearing device is sent into the metal matrix, and the smearing device evenly smears the glass lining glaze in the molten state in the step S4 on the inner side wall of the metal matrix;
s6, high-temperature firing: feeding the metal matrix coated with the glass enamel in the step S5 into a kiln for high-temperature firing;
s7, finished product inspection: detecting the inner surface of the metal matrix cooled in the step S6 in a manual mode, and observing whether the glass lining glaze is uniform and has no crack;
the working procedures of the reaction kettle production manufacturing process in the steps S1-S7 need to be completed by matching the bottom plate (1), the conveying device (2) and the smearing device (3) to complete corresponding processing operations, wherein:
the upper end of the bottom plate (1) is symmetrically provided with conveying devices (2), smearing devices (3) are arranged between the conveying devices (2), and the smearing devices (3) are positioned in the middle of the upper part of the bottom plate (1);
the smearing device (3) comprises a connecting plate (31), a rotating motor (32), a rotating shaft (33), an adjusting mechanism (34), an expansion link (35), an arc-shaped frame (36), an expansion mechanism (37) and a smearing mechanism (38), the device is characterized in that the connecting plate (31) is installed on a support of the conveying device (2), a rotating motor (32) is installed in the middle of the upper end of the connecting plate (31) through a motor base, a rotating shaft (33) is installed in the middle of the lower end of the connecting plate (31) through a bearing, an output shaft of the rotating motor (32) is connected with the rotating shaft (33), an adjusting mechanism (34) is installed in the middle of the rotating shaft (33), the lower end of the rotating shaft (33) is connected with an arc-shaped frame (36) through a telescopic rod (35), the arc-shaped frames (36) are connected with each other through a telescopic mechanism (37), the middle of the upper end of each arc-shaped frame (;
scribble mechanism (38) including stock solution chamber (381), fixing base (382), piston plate (383), reset spring (384), inlet (385), spray pipe (386) and scribble roller (387), the inside middle part of arc frame (36) be provided with stock solution chamber (381), inside evenly installed fixing base (382) of stock solution chamber (381), inside piston plate (383) that is connected with through sliding fit's mode of fixing base (382), the symmetry is provided with inlet (385) on fixing base (382), reset spring (384) are installed to piston plate (383) inboard, spray pipe (386) are installed in piston plate (383) outside, the symmetry is provided with the arc wall on arc frame (36), inside being connected with through sliding fit's mode of arc wall scribbles roller (387).
2. The manufacturing process of a reaction kettle according to claim 1, characterized in that: conveyor (2) include fixed stop (21), driving motor (22), lead screw (23) and sliding block (24), bottom plate (1) upper end symmetry install fixed stop (21), fixed stop (21) inside is provided with the spout, driving motor (22) are installed through the motor cabinet to fixed stop (21) inside upper end, install lead screw (23) on the output shaft of driving motor (22), lead screw (23) lower extreme is connected with fixed stop (21) through the bearing, be connected with sliding block (24) through screw-thread fit's mode on lead screw (23), install between sliding block (24) and paint device (3).
3. The manufacturing process of a reaction kettle according to claim 1, characterized in that: the adjusting mechanism (34) comprises a rotating ring (341), a limiting groove (342), a sliding plate (343) and an adjusting rod (344), wherein external threads are uniformly arranged in the middle of the rotating shaft (33), the rotating ring (341) is connected to the rotating shaft (33) in a thread fit mode, the limiting groove (342) is symmetrically arranged on the rotating shaft (33), the sliding plate (343) is connected to the inside of the limiting groove (342) in a sliding fit mode, the upper end of the sliding plate (343) is connected with the rotating ring (341) in a sliding mode, and the adjusting rod (344) is installed between the outer side of the sliding plate (343) and the arc-shaped frame (36) through a pin shaft.
4. The manufacturing process of a reaction kettle according to claim 1, characterized in that: telescopic machanism (37) include arc wall (371), arc (372) and expanding spring (373), arc frame (36) inside symmetry be provided with arc wall (371), the symmetry is provided with arc (372) between adjacent arc frame (36), arc (372) link to each other with arc wall (371) through sliding fit's mode, install expanding spring (373) between two inside arc (372) that are located arc (371).
5. The manufacturing process of a reaction kettle according to claim 1, characterized in that: spray tube (386) be T type structure, spray tube (386) inboard evenly is provided with the through-hole, the spray tube (386) outside is the trapezium structure, spray tube (386) outside middle part is provided with the ball, evenly is provided with the liquid outlet on spray tube (386) lateral surface.
6. The manufacturing process of a reaction kettle according to claim 1, characterized in that: the outer side of the smearing roller (387) is provided with a smearing sleeve, the smearing sleeve is in clamping fit with the smearing roller (387), and the smearing sleeve is made of rubber materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911292933.1A CN111020583B (en) | 2019-12-16 | 2019-12-16 | Production and manufacturing process of reaction kettle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911292933.1A CN111020583B (en) | 2019-12-16 | 2019-12-16 | Production and manufacturing process of reaction kettle |
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| CN111020583A true CN111020583A (en) | 2020-04-17 |
| CN111020583B CN111020583B (en) | 2021-08-24 |
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| CN110375152A (en) * | 2019-07-19 | 2019-10-25 | 叶宁 | A kind of petroleum pipeline corrosion-resistant thermal insulation processing method |
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| JP3873516B2 (en) * | 1999-03-31 | 2007-01-24 | セイコーエプソン株式会社 | Resist coating apparatus and resist coating method |
| WO2005049220A1 (en) * | 2003-11-20 | 2005-06-02 | Edstroem Sten | A method for coating an inner surface of a tube with a cureable layer |
| CN106457195A (en) * | 2014-04-04 | 2017-02-22 | 朱文华 | New glass-linked reactor and manufacturing method thereof |
| CN204727951U (en) * | 2015-06-05 | 2015-10-28 | 胜利油田新大管业科技发展有限责任公司 | A kind of lass lining anti-corrosion pipeline paint finishing |
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