CN206192059U - Energy -conserving drying device of household - Google Patents
Energy -conserving drying device of household Download PDFInfo
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- CN206192059U CN206192059U CN201621238875.6U CN201621238875U CN206192059U CN 206192059 U CN206192059 U CN 206192059U CN 201621238875 U CN201621238875 U CN 201621238875U CN 206192059 U CN206192059 U CN 206192059U
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Abstract
一种户用型节能干燥装置,包括空气换热器、空气源热泵机组、太阳能集热器、干燥室、进风口、干燥室进风口、干燥室出风口、比例风阀、风管、换热器进风口、出风口、风管隔板、物料架、干燥室门、支撑架、真空管、联箱、风道和风道隔板风孔。本实用新型不仅能够回收来自干燥室的高温高湿的尾气余热,而且回收的余热又可使新鲜空气完成预热,能极大地提高系统的热效率;通过合理的风道隔板风孔设计,解决了干燥室温度分布不均匀问题;同时,太阳能集热器安装在整个装置顶部,节省占地空间,干燥效果好,能耗低,小型结构,便于大规模推广。
A household type energy-saving drying device, including an air heat exchanger, an air source heat pump unit, a solar collector, a drying chamber, an air inlet, an air inlet of the drying chamber, an air outlet of the drying chamber, a proportional air valve, an air pipe, and a heat exchange Air inlet, air outlet, air duct partition, material rack, drying chamber door, support frame, vacuum pipe, header, air duct and air duct partition air hole. The utility model can not only recover the waste heat of high-temperature and high-humidity tail gas from the drying chamber, but also the recovered waste heat can complete the preheating of the fresh air, which can greatly improve the thermal efficiency of the system; The problem of uneven temperature distribution in the drying chamber is solved; at the same time, the solar collector is installed on the top of the entire device, which saves space, has good drying effect, low energy consumption, and small structure, which is convenient for large-scale promotion.
Description
技术领域technical field
本实用新型涉及一种干燥装置,特别涉及一种户用型节能干燥装置,属于太阳能和热泵联合干燥技术领域。The utility model relates to a drying device, in particular to a household type energy-saving drying device, which belongs to the technical field of combined drying of solar energy and heat pumps.
背景技术Background technique
传统的露天自然干燥方法存在诸多弊端:效率低、占地面积大、耗时耗力、易受阵雨和梅雨等气候条件的影响,也易受风沙、灰尘、虫蚁等的污染,难以保证干燥食品和农副产品的质量。在能源危机和环境危机的背景下,绿色干燥是干燥行业发展的趋势,而太阳能与热泵联合干燥作为绿色干燥的方式之一,越来越受到人们的关注。The traditional open-air natural drying method has many disadvantages: low efficiency, large footprint, time-consuming and labor-intensive, easily affected by climatic conditions such as showers and plum rains, and easily polluted by wind, sand, dust, insects, etc., making it difficult to ensure drying Quality of food and agricultural by-products. In the context of energy crisis and environmental crisis, green drying is the development trend of the drying industry, and the combined drying of solar energy and heat pumps, as one of the ways of green drying, has attracted more and more attention.
太阳能与热泵联合干燥系统,不仅可以提升太阳能集热系统的热效率,并且还能改善热泵的供热性能。早在上个世纪,国内外学者就运用太阳能与热泵联合干燥系统干燥许多工农业产品。研究实验发现,该系统具有太阳能和热泵单独运行时所不具有的优势:经济效益显著、大大缩短了干燥时间、减少了太阳能单独干燥对天气的依赖性等优点。The combined drying system of solar energy and heat pump can not only improve the thermal efficiency of the solar heat collection system, but also improve the heating performance of the heat pump. As early as the last century, scholars at home and abroad have used solar energy and heat pump combined drying systems to dry many industrial and agricultural products. Research experiments have found that the system has advantages that solar energy and heat pumps do not have when they operate alone: significant economic benefits, greatly shortened drying time, and reduced dependence on weather for solar drying alone.
在现有的太阳能干燥系统、热泵干燥系统和太阳能与热泵联合干燥系统中,大多数采用的除湿方式是把高温高湿的尾气直接排放到大气中,这种方式不仅热量损失大,而且干燥效率不高;同时,现有的太阳能与热泵联合干燥装置比较大,不便与大规模推广。In the existing solar drying systems, heat pump drying systems and combined solar and heat pump drying systems, most of the dehumidification methods used are to discharge high-temperature and high-humidity tail gas directly into the atmosphere. At the same time, the existing solar energy and heat pump combined drying device is relatively large, which is inconvenient and large-scale promotion.
发明内容Contents of the invention
本实用新型技术解决的问题是:克服现有的太阳能干燥和热泵干燥系统存在的上述缺陷或不足,提供了一种户用型节能干燥装置。该装置不仅热量损失较小,而且极大地满足了回收余热的要求。同时,也解决了干燥室温度分布不均匀的问题。The problem solved by the technology of the utility model is: to overcome the above-mentioned defects or deficiencies existing in the existing solar drying and heat pump drying systems, and to provide a household type energy-saving drying device. The device not only has less heat loss, but also greatly meets the requirement of recovering waste heat. At the same time, the problem of uneven temperature distribution in the drying chamber is also solved.
本实用新型通过以下技术方案完成:一种户用型节能干燥装置,包括空气换热器、空气源热泵机组、太阳能集热器、干燥室、进风口、干燥室进风口、干燥室出风口、比例风阀、风管、换热器进风口、出风口、风管隔板、物料架、干燥室门支撑架、真空管、联箱、风道和风道隔板风孔。The utility model is completed through the following technical solutions: a household type energy-saving drying device, including an air heat exchanger, an air source heat pump unit, a solar heat collector, a drying chamber, an air inlet, an air inlet of the drying chamber, an air outlet of the drying chamber, Proportional air valves, air ducts, heat exchanger air inlets, air outlets, air duct partitions, material racks, drying chamber door support frames, vacuum pipes, headers, air ducts and air duct partition air holes.
所述太阳能集热器是真空管空气集热器或平板空气集热器,并安装也干燥室顶端斜面上,整个干燥装置按照顶端斜面朝南安置。The solar heat collector is a vacuum tube air heat collector or a flat air heat collector, and it is installed on the top slope of the drying chamber, and the entire drying device is arranged facing south according to the top slope.
所述干燥室采用双层不锈钢板焊接而成,中间填充聚氨酯发泡保温材料,能有效减少干燥室的热损失。干燥装置设置有万向轮支撑架。The drying chamber is welded by double-layer stainless steel plates, and the middle is filled with polyurethane foam insulation material, which can effectively reduce the heat loss of the drying chamber. The drying device is provided with a universal wheel support frame.
所述进风口安装有离心风机,将新鲜空气吹入太阳能集热器进行加热。离心风机可采用低温风机。The air inlet is equipped with a centrifugal fan, which blows fresh air into the solar heat collector for heating. The centrifugal fan can be a low-temperature fan.
所述干燥室进风口安装有直流式轴流风机,将来自空气源热泵机组和太阳能集热器的热空气通过直流式轴流风机吹入干燥室。A direct-flow axial flow fan is installed at the air inlet of the drying chamber, and the hot air from the air source heat pump unit and the solar heat collector is blown into the drying chamber through the direct-flow axial flow fan.
所述干燥室出风口安装有直流式轴流风机,将干燥室中的高温高湿空气吹入空气换热器,并和进入空气换热器的新鲜空气进行换热。干燥室进风口和干燥室出风口安装的直流式轴流风机均采用耐高温的风机,防止温度过高烧坏风机。The air outlet of the drying chamber is equipped with a direct-flow axial flow fan, which blows the high-temperature and high-humidity air in the drying chamber into the air heat exchanger, and exchanges heat with the fresh air entering the air heat exchanger. The direct-flow axial flow fans installed at the air inlet and outlet of the drying chamber are all high-temperature-resistant fans to prevent the fans from being burned out due to excessive temperature.
所述比例风阀采用能进行开合大小比例调节的风阀进行安装。The proportional air valve is installed with an air valve capable of adjusting the ratio of opening and closing.
所述干燥室有干燥室进风口和干燥室出风口,干燥室门采用双开门设计。The drying chamber has a drying chamber air inlet and a drying chamber air outlet, and the drying chamber door adopts a double-door design.
所述风道上有等间距的若干风道隔板风孔,风孔采用变截面风孔设计,靠近干燥室出风口的风孔较大,远离干燥室出风口的风孔较小。There are several air duct partition air holes at equal intervals on the air duct, and the air holes adopt the design of variable cross-section air holes, the air holes near the air outlet of the drying chamber are larger, and the air holes far away from the air outlet of the drying chamber are smaller.
所述风管隔板采用不锈钢板材料进行冲孔制作,两面平整。The air duct separator is made of punched stainless steel plate material, and both sides are flat.
本实用新型与现有技术相比,具有如下优点:本实用新型安装有空气换热器,不仅能够回收来自干燥室的高温高湿的尾气余热,而且回收的余热又可使新鲜空气完成预热,能极大地提高系统的热效率;通过合理的风道隔板风孔设计,解决了干燥室温度分布不均匀问题;太阳能集热器安装在整个装置顶部,节省占地空间,干燥效果好,能耗低,小型结构,便于大规模推广。Compared with the prior art, the utility model has the following advantages: the utility model is equipped with an air heat exchanger, which can not only recover the waste heat of high-temperature and high-humidity tail gas from the drying chamber, but also can complete the preheating of the fresh air by recovering the waste heat , which can greatly improve the thermal efficiency of the system; the problem of uneven temperature distribution in the drying room is solved through the reasonable design of the air hole of the air duct partition; Low power consumption, small structure, convenient for large-scale promotion.
附图说明Description of drawings
图1:本实用新型的结构示意图。Fig. 1: Schematic diagram of the structure of the utility model.
图2:本实用新型的侧视图。Figure 2: Side view of the utility model.
图3:本实用新型的干燥室俯视图。Fig. 3: The top view of the drying chamber of the present utility model.
图4:本实用新型的干燥室内风管隔板结构示意图。Figure 4: Schematic diagram of the structure of the air duct partition in the drying room of the utility model.
附图标记说明:1空气换热器;2空气源热泵机组;3太阳能集热器;4干燥室;5进风口;6干燥室进风口;7干燥室出风口;8比例风阀;9风管;10换热器进风口;11出风口;12风管隔板;13物料架;14干燥室门;15支撑架;16真空管;17联箱;18风道;19风道隔板风孔。Explanation of reference signs: 1 air heat exchanger; 2 air source heat pump unit; 3 solar collector; 4 drying room; 5 air inlet; 6 drying room air inlet; 7 drying room air outlet; Tube; 10 heat exchanger air inlet; 11 air outlet; 12 air duct partition; 13 material rack; 14 drying chamber door; 15 support frame; 16 vacuum tube; 17 header; 18 air duct; .
具体实施方式detailed description
下面结合附图和具体实施方式对本实用新型的内容做进一步详细说明。The content of the present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本实用新型的系统结构示意图。一种户用型节能干燥装置,包括空气换热器(1)、空气源热泵机组(2)、太阳能集热器(3)、干燥室(4)、进风口(5)、干燥室进风口(6)、干燥室出风口(7)、比例风阀(8)、风管(9)、换热器进风口(10)、出风口(11)、风管隔板(12)、物料架(13)、干燥室门(14)、支撑架(15)、真空管(16)、联箱(17)、风道(18)和风道隔板风孔(19)。其中,进风口(5)安装有离心风机,将新鲜空气吹入太阳能集热器(3)进行加热;干燥室进风口(6)安装有直流式轴流风机,将来自空气源热泵机组(2)和太阳能集热器(3)的热空气通过直流式轴流风机吹入干燥室(4);干燥室出风口(7)安装有直流式轴流风机,将干燥室(4)中的高温高湿空气吹入空气换热器(1),并和进入空气换热器(1)的新鲜空气进行换热。进风口(5)安装的离心风机可采用低温风机,干燥室进风口(6)和干燥室出风口(7)安装的直流式轴流风机均采用耐高温的风机,防止温度过高烧坏风机。比例风阀(8)采用能进行开合大小比例调节的风阀进行安装。干燥室(4)采用双层不锈钢板焊接而成,中间填充聚氨酯发泡保温材料,能有效减少干燥室(4)的热损失。干燥装置设置有万向轮支撑架(15),方便移动。Fig. 1 is a schematic diagram of the system structure of the present utility model. A household type energy-saving drying device, including an air heat exchanger (1), an air source heat pump unit (2), a solar heat collector (3), a drying chamber (4), an air inlet (5), and an air inlet of the drying chamber (6), drying chamber air outlet (7), proportional air valve (8), air duct (9), heat exchanger air inlet (10), air outlet (11), air duct partition (12), material rack (13), drying chamber door (14), support frame (15), vacuum pipe (16), header (17), air duct (18) and air duct clapboard air hole (19). Among them, the air inlet (5) is equipped with a centrifugal fan, which blows fresh air into the solar collector (3) for heating; the air inlet (6) of the drying chamber is installed with a DC axial flow fan, and the air source heat pump unit (2 ) and the hot air from the solar heat collector (3) are blown into the drying chamber (4) through the direct-flow axial flow fan; The high-humidity air is blown into the air heat exchanger (1) and exchanges heat with the fresh air entering the air heat exchanger (1). The centrifugal fan installed at the air inlet (5) can be a low-temperature fan, and the direct-flow axial fans installed at the air inlet (6) and the air outlet (7) of the drying chamber are all high-temperature-resistant fans to prevent the fan from being burned out due to excessive temperature . Proportional air valve (8) adopts the air valve that can carry out opening and closing size ratio adjustment to install. The drying chamber (4) is welded by double-layer stainless steel plates, and the middle is filled with polyurethane foam insulation material, which can effectively reduce the heat loss of the drying chamber (4). The drying device is provided with a universal wheel support frame (15) for easy movement.
图2是本实用新型的系统侧视图。太阳能集热器(3)是真空管空气集热器或平板空气集热器,并安装也干燥室(4)顶端斜面上,整个干燥装置按照顶端斜面朝南安置。Fig. 2 is a side view of the system of the present invention. The solar heat collector (3) is a vacuum tube air heat collector or a flat air heat collector, and it is installed on the top slope of the drying chamber (4), and the whole drying device is arranged facing south according to the top slope.
图3是本实用新型的干燥室俯视图。干燥室(4)有干燥室进风口(6)和干燥室出风口(7);干燥室门(14)采用双开门设计。Fig. 3 is a top view of the drying chamber of the present invention. The drying chamber (4) has a drying chamber air inlet (6) and a drying chamber air outlet (7); the drying chamber door (14) adopts a double door design.
图4是本实用新型的干燥室内风管隔板结构示意图。风道(18)上有等间距的若干风道隔板风孔(19),风孔(19)采用变截面风孔设计,靠近干燥室出风口(7)的风孔较大,远离干燥室出风口(7)的风孔较小。风管隔板(12)采用不锈钢板材料进行冲孔制作,两面平整。Fig. 4 is a schematic diagram of the structure of the air duct partition in the drying room of the present invention. There are several air duct partition air holes (19) at equal intervals on the air duct (18). The air holes (19) adopt the design of variable cross-section air holes. The air holes near the air outlet (7) of the drying chamber are larger and farther away The air holes of the air outlet (7) are smaller. The air duct dividing plate (12) adopts stainless steel plate material to carry out punching and manufacture, and both sides are smooth.
实施例 1Example 1
太阳能独立干燥:当太阳光充足能达到系统所需温度时,通过控制比例风阀(8),启动进风口(5)的离心风机,将新鲜空气送入太阳能集热器(3)进行加热成高温低湿的热空气,依次通过风管(9)、比例风阀(8)和干燥室进风口(6),然后通过干燥室进风口(6)的直流式轴流风机将高温低湿的热空气吹进干燥室(4)。在干燥室(4)内,高温低湿的热空气蒸发出物料中的水分,成为高温高湿空气,然后通过风管隔板(12)上的风道隔板风孔(19)进入风道(18),被干燥室出风口(7)中的直流式轴流风机送入空气换热器(1),排到环境中。Solar independent drying: When the sunlight is sufficient to reach the required temperature of the system, the centrifugal fan at the air inlet (5) is started by controlling the proportional air valve (8), and the fresh air is sent into the solar collector (3) for heating. The hot air with high temperature and low humidity passes through the air duct (9), the proportional air valve (8) and the air inlet (6) of the drying chamber in sequence, and then passes through the direct-flow axial flow fan at the air inlet (6) of the drying chamber to blow the hot air with high temperature and low humidity Blow into drying chamber (4). In the drying chamber (4), the high-temperature and low-humidity hot air evaporates the moisture in the material, becomes high-temperature and high-humidity air, and then enters the air duct ( 18), is sent into the air heat exchanger (1) by the direct-flow axial flow fan in the air outlet (7) of the drying chamber, and discharged into the environment.
实施例 2Example 2
热泵独立回热干燥:当无太阳光时,通过控制比例风阀(8),启动空气源热泵机组(2),新鲜空气通过空气换热器(1)进入空气源热泵机组(2)进行加热成高温低湿空气,通过比例风阀(8)和干燥室进风口(6)的直流式轴流风机,将高温低湿的热空气吹进干燥室(4)。在干燥室(4)内,高温低湿的热空气蒸发出物料中的水分,成为高温高湿空气,然后通过风管隔板(12)上的风道隔板风孔(19)进入风道(18),被干燥室出风口(7)中的直流式轴流风机送入空气换热器(1),与来自环境中的新鲜空气换热后成为低温高湿空气,然后排出环境中;通过空气换热器(1)换热的新鲜空气再次进入空气源热泵机组(2)进行加热。Heat pump independent heat recovery drying: When there is no sunlight, the air source heat pump unit (2) is started by controlling the proportional air valve (8), and fresh air enters the air source heat pump unit (2) through the air heat exchanger (1) for heating The high-temperature and low-humidity air is blown into the drying chamber (4) through the proportional air valve (8) and the direct-flow axial flow fan at the air inlet (6) of the drying chamber. In the drying chamber (4), the high-temperature and low-humidity hot air evaporates the moisture in the material, becomes high-temperature and high-humidity air, and then enters the air duct ( 18), it is sent into the air heat exchanger (1) by the direct-flow axial flow fan in the air outlet (7) of the drying chamber, and after exchanging heat with the fresh air from the environment, it becomes low-temperature and high-humidity air, and then discharged into the environment; through The fresh air exchanged by the air heat exchanger (1) enters the air source heat pump unit (2) again for heating.
实施例 3Example 3
太阳能与热泵联合回热干燥:当太阳光不充足或者达不到系统所需温度时,通过控制比例风阀(8),启动进风口(5)的离心风机,将新鲜空气送入太阳能集热器(3)进行加热成高温低湿的热空气,依次通过风管(9)、比例风阀(8)和干燥室进风口(6);同时,启动空气源热泵机组(2),新鲜空气通过空气换热器(1)进入空气源热泵机组(2)进行加热成高温低湿空气,通过比例风阀(8)和干燥室进风口(6)。干燥室进风口(6)的直流式轴流风机将来自空气源热泵机组(2)和太阳能集热器(3)的混合高温低湿热空气吹进干燥室(4)。在干燥室(4)内,高温低湿热空气蒸发出物料中的水分,成为高温高湿空气,然后通过风管隔板(12)上的风道隔板风孔(19)进入风道(18),被干燥室出风口(7)中的直流式轴流风机送入空气换热器(1),与来自环境中的新鲜空气换热后成为低温高湿空气,然后排出环境中;通过空气换热器(1)换热的新鲜空气再次进入空气源热泵机组(2)进行加热。Combined solar energy and heat pump heat recovery drying: When the sunlight is insufficient or the temperature required by the system cannot be reached, the centrifugal fan at the air inlet (5) is activated by controlling the proportional air valve (8) to send fresh air into the solar heat collector The device (3) is heated into hot air with high temperature and low humidity, which passes through the air pipe (9), proportional air valve (8) and air inlet (6) of the drying chamber in sequence; at the same time, the air source heat pump unit (2) is started, and the fresh air passes through The air heat exchanger (1) enters the air source heat pump unit (2) to be heated into high-temperature and low-humidity air, which passes through the proportional air valve (8) and the air inlet (6) of the drying chamber. The direct-flow axial flow fan at the air inlet (6) of the drying chamber blows the mixed hot air with high temperature and low humidity from the air source heat pump unit (2) and the solar heat collector (3) into the drying chamber (4). In the drying chamber (4), the high-temperature and low-humidity hot air evaporates the moisture in the material to become high-temperature and high-humidity air, and then enters the air duct (18) through the air duct partition air hole (19) on the air duct partition (12) ), is sent into the air heat exchanger (1) by the direct-flow axial flow fan in the air outlet (7) of the drying chamber, and after heat exchange with the fresh air from the environment, it becomes low-temperature and high-humidity air, and then discharged into the environment; through the air The fresh air exchanged by the heat exchanger (1) enters the air source heat pump unit (2) again for heating.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110150718A (en) * | 2019-05-21 | 2019-08-23 | 河南农业大学 | A kind of cool room of cigar that foreign aid's Intelligent forced formula temperature control is wet |
| CN111043847A (en) * | 2018-10-11 | 2020-04-21 | 云南师范大学 | A multi-variable control drying device for solar collectors |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111043847A (en) * | 2018-10-11 | 2020-04-21 | 云南师范大学 | A multi-variable control drying device for solar collectors |
| CN111043847B (en) * | 2018-10-11 | 2022-05-10 | 云南师范大学 | A multi-variable control drying device for solar collectors |
| CN110150718A (en) * | 2019-05-21 | 2019-08-23 | 河南农业大学 | A kind of cool room of cigar that foreign aid's Intelligent forced formula temperature control is wet |
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