CN203848526U - Novel solar drying system - Google Patents
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- 238000001035 drying Methods 0.000 title claims abstract description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 238000003860 storage Methods 0.000 claims abstract description 6
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- 238000010438 heat treatment Methods 0.000 abstract description 9
- 239000000428 dust Substances 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 6
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- 239000007789 gas Substances 0.000 description 18
- 239000000463 material Substances 0.000 description 11
- 238000005338 heat storage Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000007791 dehumidification Methods 0.000 description 4
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- 238000011161 development Methods 0.000 description 3
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- 239000003337 fertilizer Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/44—Heat exchange systems
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Abstract
本实用新型公开了一种新型太阳能干燥系统。本实用新型包括太阳能集热器,太阳能集热器与安装于蓄热水箱内的换热器通过管道连接形成一个水热循环系统,连接管道上安装有排气阀和循环水泵;蓄热水箱与安装于干燥室地板下的地暖设备通过管道连接形成一个水热循环系统,连接管道上安装有循环水泵和电动三通;干燥室通过风管依次与水冷式蒸发器和水冷式冷凝器连接形成一个风热循环系统,风管的出风口上安装有热风循环风机;水冷式蒸发器和水冷式冷凝器之间连接有压缩机、四通换向阀、节流阀和电动三通。本实用新型解决了现有干燥器能源消耗量大、资源浪费、热泵干燥器存在的干燥时间长、设备投资大、粉尘及废气外泄等问题,能达到既节能又环保。
The utility model discloses a novel solar drying system. The utility model includes a solar heat collector, the solar heat collector and the heat exchanger installed in the hot water storage tank are connected through pipelines to form a water heat circulation system, and an exhaust valve and a circulating water pump are installed on the connecting pipeline; The tank and the floor heating equipment installed under the floor of the drying room are connected through pipes to form a water-heat circulation system, and a circulating water pump and an electric tee are installed on the connecting pipes; the drying room is connected with the water-cooled evaporator and the water-cooled condenser in turn through the air pipe An air-heat circulation system is formed, and a hot air circulation fan is installed on the air outlet of the air pipe; a compressor, a four-way reversing valve, a throttle valve and an electric three-way are connected between the water-cooled evaporator and the water-cooled condenser. The utility model solves the problems of large energy consumption, waste of resources, long drying time of heat pump dryers, large investment in equipment, leakage of dust and waste gas in existing dryers, and can achieve both energy saving and environmental protection.
Description
技术领域technical field
本实用新型属于干燥技术领域,具体涉及一种新型太阳能干燥系统。The utility model belongs to the drying technical field, in particular to a novel solar drying system.
背景技术Background technique
随着社会的发展,现代工业对生产效率和产品质量的要求越来越高。利用自然风使物料实现干燥的方式,其效率和效果已经无法满足现代人们生活和现代工业生产的要求。在此需求下,干燥设备被广泛采用,主要应用于木材、食品、烟草、医药、造纸、纺织、化工以及文物保护等领域。With the development of society, modern industry has higher and higher requirements for production efficiency and product quality. The efficiency and effect of using natural wind to dry materials can no longer meet the requirements of modern people's life and modern industrial production. Under this demand, drying equipment is widely used, mainly used in fields such as wood, food, tobacco, medicine, papermaking, textile, chemical industry and cultural relics protection.
随着我国各行业的生产技术的飞跃发展,国内干燥技术和设备也得到了迅速发展。在散粒状物料的干燥方面,近几年来流态化技术获得了更加广泛的应用和新的发展。流态化干燥充分改善了气固相接触条件(蒸发表面积增大),物料的剧烈搅动,大大减少了气膜阻力,给传热介质创造了极为有利的条件。除了国内在干燥技术中使用较早的气流干燥获得较迅速发展外,近年来流化干燥设备发展得最快,主要表现在利用流态化技术结合各种被干燥物料特性和要求创制了很多新型高效的流态化干燥器。直管气流干燥器是国内使用较早的流化干燥设备,经数年来的生产实践认为气流干燥对散粒状物料,特别是热敏性物料的干燥,还是比较理想的干燥设备。它无论生产量,占地面积等方面均比烘箱干燥优越,因此目前在制药、塑料、食品、化肥等工业中使用的更加广泛。With the rapid development of production technology in various industries in our country, domestic drying technology and equipment have also developed rapidly. In terms of drying of granular materials, fluidization technology has been widely used and developed in recent years. Fluidized drying fully improves the gas-solid phase contact conditions (increases the evaporation surface area), and the violent agitation of the material greatly reduces the air film resistance, creating extremely favorable conditions for the heat transfer medium. In addition to the rapid development of the earlier airflow drying in domestic drying technology, fluidized drying equipment has developed the fastest in recent years, mainly manifested in the use of fluidized technology combined with the characteristics and requirements of various materials to be dried to create many new types of drying equipment. Efficient fluidized dryer. Straight tube airflow dryer is an earlier fluidized drying equipment used in China. After several years of production practice, it is considered that airflow drying is an ideal drying equipment for drying bulk materials, especially heat-sensitive materials. It is superior to oven drying in terms of production capacity and floor area, so it is more widely used in pharmaceutical, plastic, food, chemical fertilizer and other industries.
目前常用的干燥器有电加热干燥器、燃煤干燥器、燃油干燥器以及热泵干燥器。其中,热泵干燥器因具有高效节能、安全环保、温湿度能实现有效控制以及能较好地保持物料的品质等优点而备受关注,并在近年受到越来越广泛的实用。但是目前的热泵干燥器也存在一些问题,其中最突出的问题就是干燥时间长、设备投资大、粉尘及废气外泄等问题。为了提高干燥系统的出货量和满足环保的要求,所采用的热泵干燥系统往往比较复杂,且系统较大,从而导致设备投资大幅增加,这就严重制约了热泵干燥器的推广使用。Currently commonly used dryers include electric heating dryers, coal-fired dryers, fuel oil dryers and heat pump dryers. Among them, the heat pump dryer has attracted much attention due to its advantages of high efficiency and energy saving, safety and environmental protection, effective control of temperature and humidity, and better maintenance of material quality, and has been more and more widely used in recent years. But the current heat pump dryer also has some problems, the most prominent of which are long drying time, large investment in equipment, leakage of dust and exhaust gas, etc. In order to increase the shipment volume of the drying system and meet the requirements of environmental protection, the heat pump drying system used is often more complicated and the system is larger, resulting in a substantial increase in equipment investment, which seriously restricts the popularization and use of heat pump dryers.
通过文献调研,目前国内外对热泵干燥器的研究主要集中在以下几个方面:针对不同的物料实验研究其最优的操作条件;改进热泵部分以提高干燥温度;热泵干燥器中利用可再生能源及新能源如太阳能等,但这些都未能从根本上解决上述问题。Through literature research, the current research on heat pump dryers at home and abroad mainly focuses on the following aspects: Experimental research on the optimal operating conditions for different materials; improvement of the heat pump part to increase the drying temperature; use of renewable energy in heat pump dryers And new energy such as solar energy etc., but these all fail to fundamentally solve the above-mentioned problem.
发明内容Contents of the invention
本实用新型的目的在于针对现有技术中存在的上述缺陷,提供一种以太阳能为主要热源的新型太阳能干燥系统,它解决了现有干燥器能源消耗量大、资源浪费、热泵干燥器存在的干燥时间长、设备投资大、粉尘及废气外泄等问题,能达到既节能又环保。The purpose of this utility model is to provide a new type of solar drying system with solar energy as the main heat source in view of the above-mentioned defects in the prior art, which solves the problems of large energy consumption, waste of resources, and the existence of heat pump dryers in existing dryers. Long drying time, large equipment investment, dust and waste gas leakage, etc., can achieve both energy saving and environmental protection.
本实用新型的目的是通过如下的技术方案来实现的:该新型太阳能干燥系统,它包括安装于室外的太阳能集热器,太阳能集热器与安装于蓄热水箱内的换热器通过管道连接形成一个水热循环系统,连接管道上安装有排气阀和循环水泵,蓄热水箱的进水管和排水管道上分别安装有球阀;蓄热水箱与安装于干燥室地板下的地暖设备通过管道连接形成一个水热循环系统,连接管道上安装有循环水泵和电动三通;干燥室通过风管依次与水冷式蒸发器和水冷式冷凝器连接形成一个风热循环系统,风管的出风口上安装有热风循环风机;水冷式蒸发器和水冷式冷凝器之间连接有压缩机、四通换向阀、节流阀和电动三通。The purpose of this utility model is achieved through the following technical solutions: the new solar drying system, which includes a solar heat collector installed outdoors, the solar heat collector and the heat exchanger installed in the heat storage tank through the pipeline It is connected to form a water-heat circulation system. An exhaust valve and a circulating water pump are installed on the connecting pipe, and ball valves are respectively installed on the water inlet pipe and the drain pipe of the heat storage tank; the heat storage tank and the floor heating equipment installed under the floor of the drying room A water-heat circulation system is formed through pipeline connection, and a circulating water pump and an electric tee are installed on the connecting pipeline; the drying room is connected with a water-cooled evaporator and a water-cooled condenser in turn through an air pipe to form an air-heat circulation system, and the outlet of the air pipe A hot air circulation fan is installed on the tuyere; a compressor, a four-way reversing valve, a throttle valve and an electric three-way are connected between the water-cooled evaporator and the water-cooled condenser.
具体地说,所述太阳能集热器和蓄热水箱安装于干燥室的屋顶。所述地暖设备主要包括铺设于干燥室地板下的水管。Specifically, the solar heat collector and the heat storage tank are installed on the roof of the drying room. The floor heating equipment mainly includes water pipes laid under the floor of the drying room.
本实用新型利用太阳能的光热转化原理,依靠太阳能集热器对太阳能进行收集,利用收集到的热能作为热源加热蓄热水箱中的水并储存其中,通过保温输水管道将高温的水送至干燥室地板内铺设的管道中,通过地板辐射散热升高室内空气温度。首先从水冷式冷凝器中放出高温低湿的干燥气体,与太阳能热热源共同作用对干燥室中的物料进行加热干燥。物料在高温低湿的气体中能够快速干燥,次高温高湿气体从干燥室排出经风管进入水冷式蒸发器中,冷却析出水分,形成低温低湿气体,经过水冷式冷凝器处理之后,再次得到高温低湿的气体,此高温低湿的气体重新进入到干燥室中做进一步干燥,形成一个完整的干燥循环过程。The utility model utilizes the light-to-heat conversion principle of solar energy, relies on solar heat collectors to collect solar energy, uses the collected heat energy as a heat source to heat the water in the hot water storage tank and stores it, and sends the high-temperature water through the heat preservation water delivery pipeline To the pipeline laid in the floor of the drying room, the indoor air temperature is raised through floor radiation heat dissipation. First, the high-temperature and low-humidity dry gas is released from the water-cooled condenser, and works together with the solar heat source to heat and dry the materials in the drying chamber. The material can be dried quickly in the high-temperature and low-humidity gas. The sub-high-temperature and high-humidity gas is discharged from the drying chamber through the air duct and enters the water-cooled evaporator, and the water is cooled and precipitated to form a low-temperature and low-humidity gas. After being processed by the water-cooled condenser, the high temperature is obtained again. Low-humidity gas, this high-temperature and low-humidity gas re-enters the drying chamber for further drying, forming a complete drying cycle.
本实用新型运用到的太阳能集热器以及将收集的太阳能充分利用的地暖设备都是加强太阳能利用率的设置。太阳能集热器可灵活调整朝向和倾角,以提高太阳能的利用率,而地暖设备是将多余的太阳能进行热能转换,储热的热水流经干燥室地板下铺设的管道以达到为干燥室内流动的气体加热的效果。本实用新型利用双重加热干燥室内气体的方式为干燥提供了连续且优质的热量来源,加强了干燥效率,加快了干燥时间,减少了能源投入。另外在环保方面,气体循环利用,这样就可以屏蔽粉尘和废气的外泄,对粉尘和废气实现有效地控制,避免其污染环境。The solar heat collector used in the utility model and the floor heating equipment for fully utilizing the collected solar energy are all settings for enhancing the utilization rate of solar energy. The solar collector can flexibly adjust the orientation and inclination to improve the utilization rate of solar energy, while the floor heating equipment converts excess solar energy into thermal energy, and the hot water stored in the heat flows through the pipes laid under the floor of the drying room to achieve the flow in the drying room. The effect of gas heating. The utility model provides a continuous and high-quality heat source for drying by using the method of double heating and drying the indoor gas, enhances the drying efficiency, speeds up the drying time, and reduces energy input. In addition, in terms of environmental protection, the gas is recycled, so that the leakage of dust and waste gas can be shielded, and the dust and waste gas can be effectively controlled to prevent them from polluting the environment.
附图说明Description of drawings
图1是本实用新型实施例的原理结构示意图。Fig. 1 is a schematic diagram of the principle structure of an embodiment of the utility model.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的描述。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
参见图1,本实施例包括安装于室外的太阳能集热器1,太阳能集热器1与安装于蓄热水箱5内的换热器4通过管道连接形成一个水热循环系统,连接管道上安装有排气阀2和循环水泵3,蓄热水箱5的进水管和排水管道上分别安装有球阀6;蓄热水箱5与安装于干燥室14地板下的地暖设备通过管道连接形成一个水热循环系统,连接管道上安装有循环水泵15和电动三通701、电动三通702;从图中可见,地暖设备主要包括铺设于干燥室14地板下的水管16。干燥室14通过风管依次与水冷式蒸发器8和水冷式冷凝器10连接形成一个风热循环系统,风管的出风口上安装有热风循环风机13;水冷式蒸发器8和水冷式冷凝器10之间连接有压缩机11、四通换向阀12、节流阀9和电动三通703、电动三通704。Referring to Fig. 1, the present embodiment includes a solar heat collector 1 installed outdoors, the solar heat collector 1 and the heat exchanger 4 installed in the heat storage tank 5 are connected by pipelines to form a hydrothermal circulation system, and the connection pipelines An exhaust valve 2 and a circulating water pump 3 are installed, and ball valves 6 are respectively installed on the water inlet pipe and the drain pipe of the heat storage tank 5; In the hydrothermal circulation system, the circulating water pump 15, the electric tee 701 and the electric tee 702 are installed on the connecting pipes; it can be seen from the figure that the floor heating equipment mainly includes the water pipe 16 laid under the floor of the drying room 14 . The drying chamber 14 is connected with the water-cooled evaporator 8 and the water-cooled condenser 10 successively through the air duct to form an air-heat circulation system, and a hot air circulation fan 13 is installed on the air outlet of the air duct; the water-cooled evaporator 8 and the water-cooled condenser 10 are connected with compressor 11, four-way reversing valve 12, throttle valve 9, electric three-way 703, electric three-way 704.
本实用新型结合空调冷却除湿原理改造而成,首先从冷凝器中放出高温低湿的干燥气体,经太阳能加热的水作为地暖对干燥室中的空气进行加热。物料在高温低湿的气体中能够快速干燥,接着从干燥室排出的次高温高湿气体从管道进入到蒸发器中,冷却析出水分以达到除湿效果。析出水分的次高温高湿气体转变为低温低湿的气体,经过压缩机与冷凝器处理之后再次得到高温低湿的气体。此时高温低湿的气体重新进入到干燥室中做进一步干燥,如此形成一个完整的干燥循环过程。The utility model is transformed by combining the principle of air-conditioning cooling and dehumidification. Firstly, the dry gas with high temperature and low humidity is released from the condenser, and the water heated by solar energy is used as floor heating to heat the air in the drying room. The material can be dried quickly in the high-temperature and low-humidity gas, and then the sub-high-temperature and high-humidity gas discharged from the drying chamber enters the evaporator through the pipeline, and cools and precipitates moisture to achieve the dehumidification effect. The sub-high-temperature and high-humidity gas that precipitates moisture is transformed into a low-temperature and low-humidity gas, and after being processed by a compressor and a condenser, a high-temperature and low-humidity gas is obtained again. At this time, the high-temperature and low-humidity gas re-enters the drying chamber for further drying, thus forming a complete drying cycle.
本实用新型的除湿部分将少量高品位的电能作为驱动能源,从低温热源高效吸收低品位热能,并将其传输给高温热源,以达到干燥系统的目的,从而将能质系数低的能源转化为能质系数高的能源(节约高品位能),即提高了能量品位。该干燥系统虽然消耗了一定的高品位能,但它所供给的热量却是所消耗的高品位能和吸收的低品位之和。所以采用太阳能干燥系统可以节约高品位能,特别是对冬季仓库内物料的干燥有极其重要的意义。The dehumidification part of the utility model uses a small amount of high-grade electric energy as the driving energy, efficiently absorbs low-grade heat energy from the low-temperature heat source, and transmits it to the high-temperature heat source to achieve the purpose of the drying system, thereby converting the energy with low energy quality coefficient into Energy with high energy quality coefficient (saving high-grade energy), that is, improving energy grade. Although the drying system consumes a certain amount of high-grade energy, the heat it supplies is the sum of the consumed high-grade energy and the absorbed low-grade energy. Therefore, the use of solar drying system can save high-grade energy, especially for the drying of materials in the warehouse in winter.
本实用新型利用太阳能作为主要能源结合空调除湿原理改进,可提高干燥器的干燥效率,达到减少能源耗用、缩减排放量的目的。另外,在干燥系统环保方面,气体循环利用,这样就可以屏蔽粉尘和废气的外泄,对粉尘和废气实现有效地控制,避免其污染环境。The utility model uses solar energy as the main energy source and improves the dehumidification principle of the air conditioner, which can improve the drying efficiency of the dryer and achieve the purposes of reducing energy consumption and emission. In addition, in terms of environmental protection of the drying system, the gas is recycled, so that the leakage of dust and waste gas can be shielded, and the dust and waste gas can be effectively controlled to avoid environmental pollution.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420286542.5U CN203848526U (en) | 2014-05-30 | 2014-05-30 | Novel solar drying system |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104776709A (en) * | 2015-04-01 | 2015-07-15 | 云南师范大学 | Multifunctional drying system integrating solar energy and heat pump |
| CN106403315A (en) * | 2016-11-30 | 2017-02-15 | 丁雪枫 | Multi-energy energy saving drying system |
| CN107379333A (en) * | 2017-08-01 | 2017-11-24 | 广州爱其科技股份有限公司 | A kind of fine rubber powder, preparation method thereof |
| CN108800271A (en) * | 2018-06-07 | 2018-11-13 | 长沙跃奇节能电气设备有限公司 | A kind of heat circulating system of ground heating type drying system |
| CN109489383A (en) * | 2018-11-28 | 2019-03-19 | 青岛理工大学 | A fire hose drying device based on silica gel based on solar energy and electric energy auxiliary heat |
| CN109489388A (en) * | 2018-11-28 | 2019-03-19 | 青岛理工大学 | A fire hose drying device coupled with heat pump and solar energy |
| CN110068216A (en) * | 2019-05-15 | 2019-07-30 | 中山市吉宝衡器有限公司 | A kind of tunnel oven |
| CN110425847A (en) * | 2019-08-26 | 2019-11-08 | 安徽金锡机械科技有限公司 | A grain drying system combining solar hot water circulation pipe network and hot air |
| CN111397353A (en) * | 2020-04-21 | 2020-07-10 | 电子科技大学中山学院 | High-temperature solar energy air energy heat pump agricultural product drying box heating device |
| CN113686115A (en) * | 2021-07-29 | 2021-11-23 | 江西锋铄新能源科技有限公司 | Ecological drying system |
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2014
- 2014-05-30 CN CN201420286542.5U patent/CN203848526U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104776709A (en) * | 2015-04-01 | 2015-07-15 | 云南师范大学 | Multifunctional drying system integrating solar energy and heat pump |
| CN106403315A (en) * | 2016-11-30 | 2017-02-15 | 丁雪枫 | Multi-energy energy saving drying system |
| CN107379333A (en) * | 2017-08-01 | 2017-11-24 | 广州爱其科技股份有限公司 | A kind of fine rubber powder, preparation method thereof |
| CN107379333B (en) * | 2017-08-01 | 2018-06-08 | 广州泓泰科技开发有限公司 | A kind of fine rubber powder, preparation method thereof |
| CN108800271A (en) * | 2018-06-07 | 2018-11-13 | 长沙跃奇节能电气设备有限公司 | A kind of heat circulating system of ground heating type drying system |
| CN109489383A (en) * | 2018-11-28 | 2019-03-19 | 青岛理工大学 | A fire hose drying device based on silica gel based on solar energy and electric energy auxiliary heat |
| CN109489388A (en) * | 2018-11-28 | 2019-03-19 | 青岛理工大学 | A fire hose drying device coupled with heat pump and solar energy |
| CN110068216A (en) * | 2019-05-15 | 2019-07-30 | 中山市吉宝衡器有限公司 | A kind of tunnel oven |
| CN110425847A (en) * | 2019-08-26 | 2019-11-08 | 安徽金锡机械科技有限公司 | A grain drying system combining solar hot water circulation pipe network and hot air |
| CN111397353A (en) * | 2020-04-21 | 2020-07-10 | 电子科技大学中山学院 | High-temperature solar energy air energy heat pump agricultural product drying box heating device |
| CN111397353B (en) * | 2020-04-21 | 2021-09-07 | 电子科技大学中山学院 | High-temperature solar energy air energy heat pump agricultural product drying box heating device |
| CN113686115A (en) * | 2021-07-29 | 2021-11-23 | 江西锋铄新能源科技有限公司 | Ecological drying system |
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