CN206154877U - Compound half tone of solar wafer printing metal - Google Patents
Compound half tone of solar wafer printing metal Download PDFInfo
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- CN206154877U CN206154877U CN201621209481.8U CN201621209481U CN206154877U CN 206154877 U CN206154877 U CN 206154877U CN 201621209481 U CN201621209481 U CN 201621209481U CN 206154877 U CN206154877 U CN 206154877U
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- skewed slot
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Abstract
The utility model discloses a compound half tone of solar wafer printing metal, including woven wire and organic silk screen, woven wire is located in the middle region that undercuts of organic silk screen, the last pattern dielectric layer that has the definite shape that forms of woven wire, the pattern dielectric layer includes the major trough that is used for printing the vertical main grid of shaping, the chute that is used for printing the cross slot of the horizontal thin bars of shaping and is used for printing the thin bars of shaping slant, wherein, perpendicular and the intercommunication of cross slot the major trough, chute and cross slot are crossing and form contained angle alpha or beta, contained angle alpha / beta = 10 80, and alpha + beta = 180, the major trough is on a parallel with warp's extending direction, the cross slot is on a parallel with weft's extending direction, the chute still with weft extending direction forms contained angle alpha or beta. The utility model discloses a perpendicular groove design that will be original is the chute to can print the thin bars of a slope, guarantee the complete structure of the thin bars that incline, and then guarantee solar wafer's electrically conductive effect.
Description
Technical field
The utility model is related to serigraphy field, more particularly to a kind of solar battery sheet type metal composite halftone.
Background technology
Solar battery sheet is converted into electric energy using solar energy, in order to produced electric current is derived, needs in battery
Substrate surface makes main grid and thin grid, and these main grids and thin grid are by for making the slurries such as the silver paste or aluminium paste of main grid and thin grid
Cell substrate surface is printed on using screen printing mode, in order to improve the generating efficiency of solar cell as far as possible, main grid and thin
The position accuracy demand of grid is higher, and in order to obtain higher making precision, the silk screen used by serigraphy mostly adopts composite web
Version, composite halftone is a kind of pair of screen cloth material being composited by organic screen cloth and wire gauze (such as stainless steel mesh cloth)
Half tone, is coated with emulsion on the wire gauze, the drying of emulsion, exposure, imaging is subsequently sequentially carried out again and was waited
Journey, just forms a dielectric layer (emulsion for not being washed off and hardening) for having predetermined pattern on wire gauze, that is, complete
The making of half tone.In printing, (warp and parallel work out the net to be formed to hole of the liquid such as ink on wire gauze
Hole) and area of the pattern, so as to by graphic printing on printed article.
Traditional solar battery sheet as shown in Figure 1, it includes multiple vertically arranged main grid K1, vertically arranged Jing
The parallel K3 of line K2 and horizontally set, wherein, warp and parallel are thin grid, and are mutually perpendicular to.It should be clear that the width of thin grid is very narrow
Narrow, such as only 15um, when corresponding solar battery sheet type metal composite halftone is designed, allows the liquid Jing such as ink
The recess hole P (medium layer pattern) of the design of following an example crossed is designed as accordingly 15um (ignoring design tolerance here), such as Fig. 2 institutes
Show, the half tone includes recess hole P and woven wire, recess hole and is located at parallel to the silk thread R of two adjacent one metal wire nets
The center position of two silk threads, this for perfect condition low groove position, but due to two adjacent silk threads spacing also compared with
It is little, such as 30um, because recess hole is large number of, some recess holes are difficult the center position for being accurately opened in two silk threads,
Usually occur that recess hole opens inclined phenomenon, or even, silk thread blocks the phenomenon in part recess hole.Thus, in printing, ink exists
The figure formed on printed article after hole and area of the pattern on wire gauze must occur distortion phenomenon (figure
Shape falls a part by silk thread " eating "), or even there is more serious distortion phenomenon, i.e. the width of figure (thin grid) is substantially only fluted
The half of width, thus, product must be underproof.
Therefore, how a kind of solar battery sheet type metal composite halftone is provided, the solar energy produced can be avoided
There is the state of serious distortion in cell piece, and ensures the normal usage function of cell piece, becomes current problem demanding prompt solution.
Utility model content
In order to solve above-mentioned technical problem, the purpose of this utility model is that a kind of solar battery sheet type metal is combined
Half tone, so as to overcome the deficiencies in the prior art.
To achieve these goals, the technical solution of the utility model is as follows:
A kind of solar battery sheet type metal composite halftone, including woven wire and organic silk screen, the wire
Net is located in the region emptied in the middle of organic silk screen, and the effigurate pattern medium of tool is formed on the woven wire
Layer, the woven wire includes warp and the parallel for being mutually perpendicular to interweave,
The pattern medium layer includes the major trough for the vertical main grid of printing shaping, the horizontal stroke for printing the horizontal thin grid of shaping
Groove and the skewed slot for the printing oblique thin grid of shaping, wherein, the translot vertically and connects the major trough, the skewed slot and translot
Intersect and formed angle α or β, -80 ° of angle α/β=10 °, and alpha+beta=180 °, the major trough is parallel to the warp
Bearing of trend, the translot parallel to the parallel bearing of trend, the skewed slot also with the parallel bearing of trend formed press from both sides
Angle α or β, so that multiple nodes that the intertexture of the parallel and warp is formed expose from the skewed slot.
Preferably, the angle α/β is 20 ° -60 °.
Further, the angle α/β is 45 °, 22.5 ° or 30 °.
Preferably, the skewed slot is arranged by several unit skewed slots being placed equidistant along the warp bearing of trend continuity
And formed, the vertical range between two adjacent unit skewed slots is consistent with the distance between two adjacent translots.
Preferably, the woven wire adopts stainless steel cloth.
Preferably, organic silk screen adopts terylene silk net.
Compared with prior art, advantage of the present utility model at least that:
Vertical slot for the vertical thin grid of printing shaping of the prior art is changed into skewed slot, skewed slot and gold by the utility model
The parallel bearing of trend of category silk screen forms angle α or β, wherein -80 ° of angle α/β=10 °, thus, design can allow parallel and Jing
Multiple nodes that the intertexture of line is formed expose from the skewed slot, and in printing, ink first passes through woven wire, then through oblique
Groove so as to form pattern on printed article, due to skewed slot favour parallel bearing of trend design, so as to avoid prior art in
Cell body blocked by whole piece parallel, and then the pattern excalation that causes to print out and caused serious distortion phenomenon.This practicality
In new, parallel and warp are not in the phenomenon that whole piece blocks skewed slot, and parallel and warp only part have blocked skewed slot, and
The node of longitude and latitude line has blocked skewed slot, and the figure formed on printed article occurs concave point, but the shape of whole figure is complete
, that is, be not in more serious distortion phenomenon.Design by more than, the utility model is by the way that original vertical slot is designed as tiltedly
Groove, such that it is able to print out inclined thin grid, it is ensured that incline the complete structure of thin grid, and then ensure that solar battery sheet
Conductive effect.
Description of the drawings
In order to be illustrated more clearly that the utility model architectural feature and technical essential, below in conjunction with the accompanying drawings and specific embodiment party
Formula is described in detail to the utility model.
Fig. 1 is the structural representation of solar battery sheet common in the art;
Fig. 2 is the structural representation of half tone of the prior art;
Fig. 3 is that a kind of pattern of the solar battery sheet type metal composite halftone disclosed in the utility model embodiment is situated between
The structural representation of matter layer;
Fig. 4 is the location diagram of the skewed slot with woven wire of the pattern medium layer disclosed in the utility model embodiment;
Fig. 5 is the partial schematic diagram of Fig. 4;
Fig. 6 is what a kind of solar battery sheet type metal composite halftone disclosed in the utility model embodiment was produced
The structural representation of solar battery sheet.
Specific embodiment
Below in conjunction with the accompanying drawing in the present embodiment, the technical scheme in embodiment is carried out specifically, clearly and completely retouch
State.
Referring to shown in Fig. 3-5, the utility model embodiment provides a kind of solar battery sheet type metal composite halftone,
Including woven wire and organic silk screen, woven wire is located in the region emptied in the middle of organic silk screen, is formed on woven wire
Have effigurate pattern medium layer, woven wire includes warp R2 and the parallel R1 for being mutually perpendicular to interweave, wherein, pattern is situated between
Matter layer formation process is:Emulsion is coated with the wire gauze, the drying of emulsion is subsequently sequentially carried out again, is exposed
The processes such as light, imaging, just form on a wire mesh described pattern medium layer (emulsion for not being washed off and hardening)
Fig. 3 is the structural representation of the pattern medium layer of solar battery sheet type metal composite halftone, wherein, in figure
Cell body represents that pattern medium layer is included for printing the major trough P1 of the vertical main grid of shaping, for printing shaping laterally carefully with lines
The translot P2 of the grid and skewed slot P3 for the oblique thin grid of printing shaping, the size of major trough P1 matches with the size of main grid, translot
The size of P2 matches with horizontal thin grid, and the size of skewed slot P3 matches with the size of oblique thin grid, wherein, translot P2 is vertical simultaneously
Connection major trough P1, skewed slot P3 intersect and are formed angle α or β, -80 ° of angle α/β=10 °, and alpha+beta=180 °, major trough with translot P2
P1 parallel to warp R2 bearing of trend, translot P2 parallel to parallel R1 bearing of trend, skewed slot P3 also with parallel R1 extension sides
To angle α or β is formed, so that multiple nodes that the intertexture of parallel R1 and warp R2 is formed expose (ginseng from skewed slot P3
As shown in Fig. 4-5).
Preferably, angle α/β is 20 ° -60 °.Further, angle α/β is 45 °, 22.5 ° or 30 °.
Preferably, skewed slot P3 is arranged by several unit skewed slot P31 being placed equidistant along warp R2 bearing of trends continuity
And formed, the vertical range between two adjacent unit skewed slot P31 is consistent with the distance between two adjacent translot P2.It is excellent
Choosing, woven wire adopts stainless steel cloth, organic silk screen to adopt terylene silk net.
Vertical slot for the vertical thin grid of printing shaping of the prior art is changed into skewed slot P3, skewed slot P3 by the utility model
Angle α or β are formed with the parallel R1 bearing of trends of woven wire, -80 ° of angle α/β=10 °, thus, design can allow parallel R1
The multiple nodes formed with the intertexture of warp R2 expose from skewed slot P3, and in printing, ink first passes through woven wire, then Jing
Skewed slot P3 is crossed so as to form pattern on printed article, because skewed slot P3 favours the design of parallel R1 bearing of trends, so as to avoid
Cell body of the prior art is blocked by whole piece parallel R1, and then the pattern excalation that causes to print out and caused serious distortion
Phenomenon.In the utility model, parallel R1 and warp R2 is not in the phenomenon that whole piece blocks skewed slot P3, and parallel R1 and warp R2 are only
Only partial occlusion skewed slot P3, and the node of longitude and latitude line R1 has blocked skewed slot P3, and the figure formed on printed article occurs
Concave point, but the shape of whole figure is complete, that is, be not in more serious distortion phenomenon.Design by more than, this practicality
It is new by the way that original vertical slot is designed as into skewed slot P3, such that it is able to print out inclined thin grid, that is to say, that can print out
(solar battery sheet includes many solar battery sheet consistent with the structural representation of pattern medium layer as shown in Figure 6
The thin grid K3 of individual vertically arranged main grid K1, the thin grid K4 being obliquely installed and horizontally set), incline the complete of thin grid so as to ensure that
Whole structure, and then ensure that the conductive effect of solar battery sheet.
Above-mentioned specific embodiment, only illustrates technology design of the present utility model and architectural feature, it is therefore intended that allow ripe
Knowing the stakeholder of technique can implement according to this, but above said content is not intended to limit protection domain of the present utility model,
Every any equivalence changes made according to Spirit Essence of the present utility model or modification, all should fall into protection of the present utility model
Within the scope of.
Claims (6)
1. a kind of solar battery sheet type metal composite halftone, including woven wire and organic silk screen, the woven wire
In the region emptied in the middle of organic silk screen, the effigurate pattern medium layer of tool is formed on the woven wire,
The woven wire includes warp and the parallel for being mutually perpendicular to interweave, it is characterised in that
The pattern medium layer include major trough for the printing vertical main grid of shaping, for printing shaping laterally the translot of thin grid and
For the skewed slot of the printing oblique thin grid of shaping, wherein, the translot vertically and connects the major trough, and the skewed slot intersects with translot
And form angle α or β, -80 ° of angle α/β=10 °, and alpha+beta=180 °, extension of the major trough parallel to the warp
Direction, the translot parallel to the parallel bearing of trend, the skewed slot also with the parallel bearing of trend formed angle α or
β, so that multiple nodes that the intertexture of the parallel and warp is formed expose from the skewed slot.
2. a kind of solar battery sheet type metal composite halftone according to claim 1, it is characterised in that the angle
α/β is 20 ° -60 °.
3. a kind of solar battery sheet type metal composite halftone according to claim 2, it is characterised in that the angle
α/β is 45 °, 22.5 ° or 30 °.
4. a kind of solar battery sheet type metal composite halftone according to claim 1, it is characterised in that the skewed slot
Arranged along the warp bearing of trend continuity by several unit skewed slots being placed equidistant and formed, two adjacent units are oblique
Vertical range between groove is consistent with the distance between two adjacent translots.
5. a kind of solar battery sheet type metal composite halftone according to claim 1, it is characterised in that the metal
Silk screen adopts stainless steel cloth.
6. a kind of solar battery sheet type metal composite halftone according to claim 1, it is characterised in that described organic
Silk screen adopts terylene silk net.
Priority Applications (1)
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CN201621209481.8U CN206154877U (en) | 2016-11-03 | 2016-11-03 | Compound half tone of solar wafer printing metal |
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CN201621209481.8U CN206154877U (en) | 2016-11-03 | 2016-11-03 | Compound half tone of solar wafer printing metal |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113878977A (en) * | 2021-08-24 | 2022-01-04 | 江苏友迪激光科技有限公司 | Screen exposure method and device |
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2016
- 2016-11-03 CN CN201621209481.8U patent/CN206154877U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113878977A (en) * | 2021-08-24 | 2022-01-04 | 江苏友迪激光科技有限公司 | Screen exposure method and device |
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