CN206140658U - Open track plate current water unit method production construction installation equipment earlier - Google Patents

Abstract

The utility model discloses an open track plate current water unit method production construction installation equipment earlier, this construction installation equipment include track matrix utensil, stretch -draw pole, tensioning equipment, pouring device, vibrating device, evaporate foster device, put a device and a shedder. The application open track plate current water unit method production construction installation equipment earlier, its production track board adopt can used repeatedly the mould, and adapt to this mould to the stretch -draw of track board, put the device of opening with the drawing of patterns, mould bottom jacking can be followed and its moderate -altitude orbit board is lifted up, make mould and the separation of track board, it fixes the mesh of not dismantling to reach when the mould uses, the relative prior art theory of this construction installation equipment is advanced, high degree of mechanization, reduce in the track board production process demand to the manpower, the efficiency of the production of track board is improved, because the mould that uses needn't compound die and form removal alone around every track board production, the track board uniformity that makes the mould produce is good.

Description

Pre-tensioned rail plate flowing water unit method produces tooling device

Technical field

This utility model is related to technical field of rail traffic, and more particularly to a kind of pre-tensioned rail plate flowing water unit method produces work Installing is standby.

Background technology

With the rise of high-speed railway, in order to ensure high-speed cruising of the train on rail, replacement traditional railway is occurred in that The fragment-free track slab of sleeper system, according to the high degree of accuracy of the structure and track plates of existing fragment-free track slab and smooth Degree require, existing fragment-free track slab in manufacturing process, using preset die, by mould matched moulds before precast track plate, it is prefabricated after The method of form removal again.That is,

During using Mold Making fragment-free track slab, understand first by each mould matched moulds to form the cavity shape of fragment-free track slab Shape, then accurately adjusting mould will to meet the designs such as the shape of fragment-free track slab, size, surface parameter, internal steel bar arrangement Ask, adjustment is finished, carry out the making of fragment-free track slab, after non-fragment orbit sheet metal forming, mould is removed again to take out without tiny fragments of stone, coal, etc. rail Guidance tape, reinstalls adjustment mould when next piece of fragment-free track slab makes again, due to the shape of fragment-free track slab, size, The design accuracies such as surface parameter, internal steel bar arrangement require very high, the matched moulds of existing template and carry out stripping means to remove Make fragment-free track slab and there is problems with：

1st, when each fragment-free track slab makes, it is required to reinstall adjustment mould, it is difficult to ensure that the non-fragment orbit of production The coherence request of plate；

2nd, longer time will be spent to carry out mounting and adjusting mould when each fragment-free track slab makes, causes production efficiency It is relatively low, and matched moulds repeatedly, form removal cause the significant wastage of construction man power and material；Due to the design requirement of fragment-free track slab Very high, the requirement for adjusting personnel to mould installion is also very high, and difficulty of construction is big, higher to construction site space requirement.

Utility model content

The purpose of this utility model is to overcome the existing railway plate die in the presence of prior art in every track plates Independent matched moulds and form removal are required to before and after production, cause the concordance such as the degree of accuracy and flatness of every track plates of its production to be wanted Ask and be difficult to ensure that, and production efficiency is low, a kind of big above-mentioned deficiency of demand of human resources, there is provided pre-tensioned rail plate flowing water machine Group method production tooling device and method, its production track plates using can the mould do not dismantled of reusable fixation, Yi Jishi Should mould to rail plate tension and the device put.

In order to realize above-mentioned utility model purpose, this utility model provides technical scheme below：

A kind of pre-tensioned rail plate flowing water unit method produces tooling device, including：

Railway plate die, including bed die and be connected to the side form of the bed die surrounding, includes steel reinforcement cage and in advance for arranging The fragment-free track slab structuring of stress reinforcing bar, and track plates described in moulding by casting in which；

Tension rod, at four side forms of the railway plate die, for being threadedly coupled in the railway plate die The deformed bar in portion, and extend to outer through the side form, it is adapted to the tensioning of the deformed bar and puts；

Tensioning equipment, is adapted to the tension rod, for the prestressed stretch-draw to the deformed bar；

Apparatus for pouring, for pouring into a mould concrete in the railway plate die；

Vibrating device, for the molding of vibrating of concrete described in the railway plate die after to cast；

Steam curing device, in the railway plate die after to vibrating, the steam-cured molding of the track plates；

A device is put, the tension rod is adapted to and is rotated can the tension rod, for the track to steam-cured molding Plate is put and is opened, even if the tension rod is separated with deformed bar；

Stripper apparatus, for lifting wherein described track plates from railway plate die bottom jacking, makes the track plates Mould is separated with track plates.

Wherein, some deformed bars are set, per two of deformed bar described in root on the railway plate die End connects a tension rod respectively；The pre-tensioned rail plate flowing water unit method production tooling device is included described in several simultaneously Railway plate die, each described railway plate die press work tempo be adapted to different device in different stations respectively, in not Same work condition state.

Tooling device is produced using pre-tensioned rail plate flowing water unit method described in the utility model, its production track plates is adopted Can reusable mould, and adapt to the mould to rail plate tension, put and the demoulding device, can be from mould bottom Wherein track plates are lifted in portion's jacking, mould is separated with track plates, fix the purpose do not dismantled, effectively solve when reaching mould use Certainly existing railway plate die is required to independent matched moulds and form removal before and after every track plates production, every track for causing which to produce The coherence requests such as the degree of accuracy and flatness of plate are difficult to ensure that, and production efficiency is low, the big problem of demand of human resources, The tooling device hinge structure theory is advanced, and mechanization degree is high, the demand in reduction track plates production process to manpower Amount, improves track plates production efficiency, due to the mould that uses need not individually matched moulds and the form removal before and after every track plates production, make The track plates concordance that produced of mould is good.

Preferably, the relatively described bed die of the inner surface of four side forms of the railway plate die rolls oblique respectively outwardly Arrange, make the railway plate die form a housing of falling truncated rectangular pyramids, the bed die is provided with to be easy to the track plates from institute Rise and the jacking demolding structure of the demoulding from bottom to top in stating railway plate die cavity.

Arranged using this shell structure of falling truncated rectangular pyramids, be easy to from the railway plate die bed die upwards jacking lift it is described Track plates, make the railway plate die separate with track plates.

Preferably, the jacking demolding structure is at least one fill orifice for being used for jacking upwards that the bed die is provided with Mould, the perfusion casement is in the presence of external force straight up by the track plates vertically jack-up.

Preferably, being provided between the perfusion casement and bed die prevents the railway plate die from pouring into a mould and vibrates described mixed The seal member of spillage during solidifying soil.

Preferably, the tension rod includes the body of rod, and one end of the body of rod is provided with and the deformed bar threaded adapter The female thread of connection, the other end of the body of rod is provided with puts the claw clamping part that a device is adapted to described, in the body of rod Portion is provided with boss, and the boss fits in the side form outer wall, integrally enters the track template die for limiting the tension rod Tool inside cavity.

Preferably, the boss is thrust bearing.

Using this structure setting, the thrust bearing be used for the tension rod put rotate when, will fit in described The sliding friction of side form outer wall is changed into rolling friction, reduces loss of machine of torque, makes most moments of torsion act on the tension rod With being threadedly coupled for deformed bar, the moment values of Zhang Suoxu and the motor configuration for putting a device are put in reduction, while subtracting The abrasion of the little railway plate die and tension rod, increases service life.

Preferably, the pre-tensioned rail plate flowing water unit method production tooling device also includes that insulated test device and morpheme are measured Device, the insulated test device is for the steel reinforcement cage and all prestressing force to setting the track plates structuring The Insulation test of reinforcing bar, the morpheme measurement apparatus are for carrying out morpheme measurement to the railway plate die.

Preferably, the tensioning equipment is adapted to the two neighboring side form of the railway plate die, including being provided with several The casing of piston element, the box bottom are provided with Lift Part, and the free end of each piston element is provided with clamp, described Clamp is used for tension rod described in clamping.

Wherein, the clamp is connected on the inside of the gear platform of the claw clamping part of the tension rod.

Preferably, the piston element and Lift Part are hydraulic jack.

Preferably, the vibrating device includes several vibration tablies located at transport guide rails both sides, the vibration per side Platform arranges at least one vibrating motor, and all vibration tablies support jointly the railway plate die and which is vibrated, the rail Guidance tape mould is transported to the vibrating device from the transport guide rails using transport vehicle, then declines and is positioned over the vibrating device On table top, vibrate railway plate die described in finishing rear transport vehicle lifting, is transported at postorder device.

Using the structure setting of this Split vibration platform, existing integral type vibrating device is can solve the problem that, needing will be described Railway plate die handling is to thereon, cumbersome, handicapped, the problem of inefficiency.

Preferably, a device of putting is adapted to described four side forms of railway plate die, rotates including several are provided with The frame of part, the bottom of the frame are provided with the pushing mechanism for moving horizontally which, and the pushing mechanism is located at past up and down It is on multiple moving component, described to pump part for putting the elevating movement of a device, each described rotation described in whole Part includes ratchet assembly, and each described rotary part is adapted to the tension rod.

Preferably, the pushing mechanism and the part that pumps are hydraulic jack.

Preferably, the stripper apparatus is adapted to the railway plate die, provides including under the railway plate die bed die The force part of top lift straight up.

Using this structure setting, the railway plate die integrally disposably can be separated with the track plates, be distinguished Need form removal, matched moulds in prior art production track plates, ensure that while improve production efficiency in the railway plate die into The concordance of the track plates of type.

Preferably, the stripper apparatus also includes the positioning element for correcting to the railway plate die.

Wherein, the positioning element includes just determining component and essence determine component, described just to determine component and determine component and be thousand with smart Jin top, it is described just to determine component and essence is determined component and is adapted to corresponding taper pin-hole on the railway plate die respectively, it is described first to determine component For to the basic centering of the railway plate die, it is accurate for the railway plate die after to basic centering that the essence determines component Correction, leveling.

Preferably, the stripper apparatus also includes the clamping section for the railway plate die and ground are fastenedly connected Part, after the railway plate die is accurately positioned, drives the clamping part by the track using hydraulic pressure or the mode such as pneumatic Board mold is firmly connected with ground, and when being easy to the jacking demoulding, the track plates are separated with railway plate die.

Preferably, the force part is jack.

Preferably, the pre-tensioned rail plate flowing water unit method production tooling device also includes at least two sets isometric rectilinear orbits Conveying arrangement and two sets of Traverse Displacement Units, often cover the track conveying device and be arranged in parallel, for the railway plate die is conveyed To each station；Two sets of Traverse Displacement Units are respectively arranged on the two ends of all track conveying devices, often cover the traversing dress Put for the railway plate die moved to thereon from a set of track conveying device is laterally moved to the another set of track Conveying arrangement, forms closed loop；A device, the demoulding are put described in setting gradually on a set of track conveying device of wherein at least Device, tensioning equipment, insulated test device, morpheme measurement apparatus and vibrating device, at least a set of track conveying device set Put the steam curing device.

This utility model additionally provides a kind of pre-tensioned rail plate flowing water unit method production method, comprises the following steps：

A, cleaning railway plate die, and it is in place to lay embedded part, steel reinforcement cage and some deformed bars wherein；

B, all deformed bars are threadedly coupled with corresponding tension rod；

C, the railway plate die are adapted to tensioning equipment, and the deformed bar is stretched in place by the tensioning equipment, And the tension rod is anchored；

D, Insulation test is carried out to the steel reinforcement cage and all deformed bars, shape is carried out to the railway plate die Position measurement；

E, apparatus for pouring pour into a mould the concrete in the railway plate die；

F, vibrating device to cast after the railway plate die described in concrete vibrate；

G, vibrate after the railway plate die be placed in steam curing device and carry out steam curing, treat the concrete setting, The track sheet metal forming；

H, the railway plate die are adapted to a device is put, it is described put device be adapted to the tension rod and make its with it is described Deformed bar is separated；

I, the railway plate die are adapted to stripper apparatus, and described in the stripper apparatus jacking, track plates are away from the track Board mold, makes the railway plate die separate with wherein described track plates, completes the track plates production.

Using pre-tensioned rail plate flowing water unit method production method described in the utility model, it is easy to produce the device of track plates Implement assembly line work, strengthen the mechanization degree during production track plates, reduce manpower demand and production cost, improve Production efficiency and product quality, the production method technological process are simple, easy to operate, are adapted to promote.

Preferably, when performing step A, after clearing up the railway plate die, in the railway plate die housing surface Spraying releasing agent, then lays the embedded part, steel reinforcement cage and some deformed bars, be easy to railway plate die described in postorder and its Described in track plates separate.

Preferably, step C is comprised the following steps：

C1, the railway plate die and tensioning equipment location matches；

Lift Part on C2, the tensioning equipment drives the tensioning equipment to rise or decline, and makes the tensioning dress Put tension rod described in upper clip clamping；

Piston element on C3, the tensioning equipment drives the clamp to tense the tension rod, is stretched with this described pre- Stress reinforcing bar；

After C4, the deformed bar reach design tensioning amount, the tensioning equipment stops tensioning, the tension rod with Insertion anchoring backing plate between railway plate die；

C5, the piston element drive the clamp to unclamp the tension rod；

C6, the Lift Part drive the tensioning equipment to decline or rise, and release the clamp suitable with tension rod Match somebody with somebody, complete the stretching of the deformed bar.

Preferably, step H is comprised the following steps：

H1, the railway plate die are matched with a setting position is put；

H2, the part that pumps put on a device put device rising or decline described in driving, and make institute State the rotary part horizontal level alignment tension rod put on a device；

H3, the pushing mechanism put on a device make the rotary part move horizontally the close tension rod, while The rotary part is in rotary state；

Tension rod described in the rotary part clamping under H4, rotary state, after complete clamping adaptation, the rotary part In the presence of its handle ratchet wheel component and under the stop of the tension rod, in slipping state；

H5, the rotary part are rotated backward, and drive the tension rod to rotate so as to separate with the deformed bar, Complete putting for the deformed bar to open.

Preferably, step I is comprised the following steps：

I1, the railway plate die and stripper apparatus location matches；

Jacking demoulding knot on I2, railway plate die bed die described in the force part jacking straight up of the stripper apparatus Structure, the track plates are lifted, and are separated with the railway plate die.

Preferably, when performing step I1, the relatively described stripper apparatus of the railway plate die is corrected with positioning element Position.

Preferably, when performing step I1, after the positioning element corrects the railway plate die, clamping part is by institute State railway plate die to be fastenedly connected with ground.

In sum, as a result of above-mentioned technical proposal, the beneficial effects of the utility model are：

1st, tooling device is produced with pre-tensioned rail plate flowing water unit method described in the utility model, its production track plates is adopted With can reusable mould, and adapt to the mould to rail plate tension, put and the demoulding device, can be from mould Wherein track plates are lifted in bottom jacking, mould is separated with track plates, fix the purpose do not dismantled, effectively when reaching mould use Solve existing railway plate die independent matched moulds and form removal are required to before and after every track plates production, every rail for causing which to produce The coherence requests such as the degree of accuracy and flatness of guidance tape are difficult to ensure that, and production efficiency is low, and demand of human resources is big to ask Topic, the tooling device hinge structure theory are advanced, and mechanization degree is high, the need in reduction track plates production process to manpower The amount of asking, improves track plates production efficiency, due to the mould that uses need not individually matched moulds and the form removal before and after every track plates production, So that the track plates concordance produced by mould is good；

2nd, tooling device, the railway plate die are produced with pre-tensioned rail plate flowing water unit method described in the utility model Four side forms distinguish flare with respect to bed die, make the railway plate die form a housing of falling truncated rectangular pyramids, the bed die It is provided with and is easy to rise and the jacking demoulding of the demoulding track plates from the railway plate die cavity from bottom to top Structure, is arranged using this shell structure of falling truncated rectangular pyramids, is easy to from the railway plate die bed die that the rail is lifted in jacking upwards Guidance tape, makes the railway plate die separate with track plates；

3rd, tooling device, the tension rod laminating are produced with pre-tensioned rail plate flowing water unit method described in the utility model It is thrust bearing in the boss of the side form outer wall, using this structure setting, the thrust bearing is used for the tensioning Bar put rotate when, the sliding friction for fitting in the side form outer wall is changed into into rolling friction, loss of machine of torque is reduced, is made absolutely Most of moment of torsion acts on being threadedly coupled for the tension rod and deformed bar, and moment values of Zhang Suoxu and described are put in reduction The motor configuration of a device is put, while reducing the abrasion of the railway plate die and tension rod, increases service life；

4th, tooling device, the vibrating device bag are produced with pre-tensioned rail plate flowing water unit method described in the utility model Several vibration tablies located at transport guide rails both sides are included, the vibration table per side arranges at least one vibrating motor, Suo Yousuo State vibration table to support jointly the railway plate die and vibrate which, the railway plate die is led from the transport using transport vehicle Rail is transported to the vibrating device, then declines and is positioned on the vibrating device table top, vibrates and finish rear transport vehicle lifting institute Railway plate die is stated, is transported at postorder device, using the structure setting of this Split vibration platform, can solve the problem that existing one Formula vibrating device, needs the railway plate die handling to thereon, cumbersome, handicapped, the problem of inefficiency；

5th, tooling device is produced with pre-tensioned rail plate flowing water unit method described in the utility model, the stripper apparatus is fitted With the railway plate die, including the force part that top lift straight up is provided under the railway plate die bed die, adopt The railway plate die integrally disposably can be separated by this structure setting with the track plates, be different from prior art life Producing track plates needs form removal, matched moulds, and the track of molding in the railway plate die is ensure that while improve production efficiency The concordance of plate；

6th, with pre-tensioned rail plate flowing water unit method production method described in the utility model, it is easy to produce the dress of track plates Enforcement assembly line work is put, is strengthened the mechanization degree during production track plates, is reduced manpower demand and production cost, carry High production efficiency and product quality, the production method technological process are simple, easy to operate, are adapted to promote；

7th, with pre-tensioned rail plate flowing water unit method production method described in the utility model, in the railway plate die chamber Body surface spraying releasing agent, is easy to railway plate die described in postorder to separate with wherein described track plates.

Description of the drawings

Fig. 1 is the structure and position relationship of pre-tensioned rail plate flowing water unit method production tooling device described in the utility model Schematic diagram；

Fig. 2 is the structural representation of railway plate die described in embodiment；

Fig. 3 is the signal that railway plate die arranges the steel reinforcement cage and deformed bar and tension rod described in embodiment Figure；

Fig. 4 is the structural representation of tension rod described in embodiment；

Fig. 5 is the structural representation of tensioning equipment described in embodiment；

Fig. 6 is the schematic diagram that tensioning equipment is adapted to railway plate die described in embodiment；

Fig. 7 is the structural representation that a device is put described in embodiment；

Fig. 8 is to put the schematic diagram that a device is adapted to railway plate die described in embodiment；

Fig. 9 is the schematic diagram that stripper apparatus is adapted to railway plate die described in embodiment；

Figure 10 is the schematic diagram of demolding of track slab described in force part jacking described in embodiment；

Figure 11 is the schematic flow sheet of pre-tensioned rail plate flowing water unit method production method described in the utility model.

Labelling in figure：1- railway plate dies, 11- side forms, 12- bed dies, 13- perfusion casements, 2- tension rods, the 21- bodies of rod, 22- female threads, 23- clamping parts, 24- thrust bearings, 3- tensioning equipments, 31- casings, 32- piston elements, 33- clamps, 34- Lift Part, 35- insulated test devices, 36- morpheme measurement apparatus, 37- apparatus for pouring, 4- put a device, 41- frames, 42- rotations Rotation member, 43- pushing mechanism, 44- pump part, 5- stripper apparatus, 51- force parts, 52- positioning elements, 53- Clamping part, 6- deformed bars, 7- Traverse Displacement Units, 8- track conveying devices, 9- steam curing devices.

Specific embodiment

This utility model is described in further detail with reference to test example and specific embodiment.But should not be by this The scope for being interpreted as the above-mentioned theme of this utility model is only limitted to below example, all to be realized based on this utility model content Technology belongs to scope of the present utility model.

Embodiment 1

As Figure 1-10 shows, pre-tensioned rail plate flowing water unit method described in the utility model produces tooling device, including：

Railway plate die 1, including bed die 12 and the side form 11 for being connected to 12 surrounding of the bed die, includes reinforcing bar for arranging The fragment-free track slab structuring of cage and deformed bar 6, and track plates described in moulding by casting in which；

Tension rod 2, at 1 four side forms 11 of the railway plate die, for being threadedly coupled the track template die The deformed bar 6 inside tool 1, and extend to through the side form it is outer, the tensioning of the adaptation deformed bar 6 and Put and open；

Tensioning equipment 3, is adapted to the tension rod 2, for the prestressed stretch-draw to the deformed bar 6；

Apparatus for pouring 37, for pouring into a mould concrete in the railway plate die 1；

Vibrating device, for the molding of vibrating of concrete described in the railway plate die 1 after to cast；

Steam curing device 9, in the railway plate die 1 after to vibrating, the steam-cured molding of the track plates；

A device 4 is put, the tension rod 2 is adapted to and is rotated can the tension rod 2, for the rail to steam-cured molding Guidance tape is put and is opened, even if the tension rod 2 is separated with deformed bar 6；

Stripper apparatus 5, for lifting wherein described track plates from 1 bottom jacking of the railway plate die, makes the track Board mold 1 is separated with track plates；

Wherein, some deformed bars 6 are set, per deformed bar described in root 6 on the railway plate die 1 Two ends connect a tension rod 2 respectively；The pre-tensioned rail plate flowing water unit method production tooling device includes several simultaneously The railway plate die 1, each described railway plate die 1 press work tempo be adapted to different device in different stations respectively, In different work condition states.

As a preferred version of the present embodiment, the inner surface phase of four side forms 11 of the railway plate die 1 To the bed die 12, side is obliquely installed outwardly respectively, makes the railway plate die 1 form a housing of falling truncated rectangular pyramids, the bed die 12 be provided be easy to by the track plates from 1 cavity of the railway plate die from bottom to top rise and the jacking of the demoulding takes off Mode structure, is arranged using this shell structure of falling truncated rectangular pyramids, is easy to from 1 bed die 12 of the railway plate die that institute is lifted in jacking upwards Track plates are stated, the railway plate die 1 is separated with track plates；The jacking demolding structure be the bed die 12 be provided with to A few perfusion casement 13 for being used for jacking upwards, the perfusion casement 13 is in the presence of external force straight up by the track Plate vertically jack-up；Being provided between the perfusion casement 13 and bed die 12 prevents the railway plate die 1 from pouring into a mould and shaking The seal member of spillage when smashing the concrete.

The tension rod 2 includes the body of rod 21, and one end of the body of rod 21 is provided with and is connected with 6 threaded adapter of the deformed bar The female thread 22 for connecing, the other end of the body of rod 21 is provided with puts the claw clamping part 23 that a device 4 is adapted to, the bar with described Boss is provided with the middle part of body 21, the boss fits in 11 outer wall of the side form, the tension rod 2 is overall to enter described for limiting 1 inside cavity of railway plate die；The boss is thrust bearing 24, and using this structure setting, the thrust bearing 24 is used for The tension rod 2 put rotate when, the sliding friction for fitting in 11 outer wall of the side form is changed into into rolling friction, is reduced and is turned round Square loses, and makes most moments of torsion act on being threadedly coupled for the tension rod 2 and deformed bar 6, reduces and put Zhang Suoxu's Moment values and the motor configuration for putting a device 4, while reducing the abrasion of the railway plate die 1 and tension rod 2, increase Service life.

Used as a preferred version of the present embodiment, the pre-tensioned rail plate flowing water unit method production tooling device also includes exhausted Edge test device 35 and morpheme measurement apparatus 36, the insulated test device 35 is for setting the track plates structuring The Insulation test of the steel reinforcement cage and all deformed bars 6, the morpheme measurement apparatus 36 are for the track plates Mould 1 carries out morpheme measurement.

The tensioning equipment 3 is adapted to the two neighboring side form 11 of the railway plate die 1, including being provided with several pistons The casing 31 of part 32,31 bottom of the casing are provided with Lift Part 34, and the free end of each piston element 32 is provided with card Son 33, the clamp 33 are used for tension rod 2 described in clamping, wherein the clamp 33 is connected in described in the claw of the tension rod 2 On the inside of the gear platform of clamping part 23；The piston element 32 and Lift Part 34 are hydraulic jack.

The vibrating device includes several vibration tablies located at transport guide rails both sides, per side the vibration table arrange to A few vibrating motor, all vibration tablies support jointly the railway plate die 1 and which are vibrated, the railway plate die 1 is transported to the vibrating device from the transport guide rails using transport vehicle, then declines and is positioned on the vibrating device table top, Vibrate railway plate die 1 described in finishing rear transport vehicle lifting, is transported at postorder device, using the knot of this Split vibration platform Structure is arranged, and can solve the problem that existing integral type vibrating device, is needed 1 handling of the railway plate die to thereon, cumbersome, OK Dynamic inconvenience, the problem of inefficiency.

Used as a preferred version of the present embodiment, a device 4 of putting is adapted to 1 four sides of the railway plate die Mould 11, including the frame 41 for being provided with several rotary parts 42,41 bottom of the frame is provided with for making what which moved horizontally to push away Dynamic component 43, the pushing mechanism 43 are located at pumping on part 44, described to pump part 44 for whole The individual elevating movement for putting a device 4, each described rotary part 42 include ratchet assembly, and each described rotary part 42 is fitted With the clamping part 23 on the tension rod 2；The pushing mechanism 43 and the part 44 that pumps are hydraulic oil Cylinder.

The stripper apparatus 5 is adapted to the railway plate die 1, provides perpendicular for 12 times including from 1 bed die of the railway plate die The force part 51 of straight top lift upwards, using this structure setting, can be by 1 entirety of the railway plate die and the track Plate is disposably separated, and being different from prior art production track plates needs form removal, matched moulds, and institute is ensure that while improve production efficiency State the concordance of the track plates of molding in railway plate die 1；The stripper apparatus 5 is also included for the track template die The positioning element 52 of 1 correction of tool, wherein, the positioning element 52 includes just determining component and essence determine component, it is described it is first determine component with Essence determine component and is jack, described just to determine component and determine component and be adapted to corresponding taper pin on the railway plate die 1 respectively with smart Hole, it is described just to determine component for 1 basic centering of the railway plate die, the essence determines component for the institute after basic centering State 1 accurate correction of railway plate die, leveling；The stripper apparatus 5 is also included for the railway plate die 1 is fastened with ground The clamping part 53 of connection, after the railway plate die 1 is accurately positioned, drives the clamping using hydraulic pressure or the mode such as pneumatic The railway plate die 1 is firmly connected by part 52 with ground, the track plates and railway plate die 1 when being easy to the jacking demoulding Separate；The force part 51 is jack.

As a preferred version of the present embodiment, pre-tensioned rail plate flowing water unit method production tooling device also include to Few two sets of isometric rectilinear orbit conveying arrangements 8 and two sets of Traverse Displacement Units 7, often cover the track conveying device 8 and be arranged in parallel, use In the railway plate die 1 is transported to each station；Two sets of Traverse Displacement Units 7 are respectively arranged on all rail transport dresses 8 two ends are put, and the Traverse Displacement Unit 7 are often covered for the track thereon will be moved to from a set of track conveying device 8 Board mold 1 is laterally moved to the another set of track conveying device 8, forms closed loop；The a set of rail transport dress of wherein at least Putting And vibrating device, at least a set of track conveying device 8 arranges the steam curing device 9.

Tooling device is produced with pre-tensioned rail plate flowing water unit method described in the utility model, its production track plates is adopted Can reusable mould, and adapt to the mould to rail plate tension, put and the demoulding device, can be from mould bottom Wherein track plates are lifted in portion's jacking, mould is separated with track plates, fix the purpose do not dismantled, effectively solve when reaching mould use Certainly existing railway plate die is required to independent matched moulds and form removal before and after every track plates production, every track for causing which to produce The coherence requests such as the degree of accuracy and flatness of plate are difficult to ensure that, and production efficiency is low, the big problem of demand of human resources, The tooling device hinge structure theory is advanced, and mechanization degree is high, the demand in reduction track plates production process to manpower Amount, improves track plates production efficiency, due to the mould that uses need not individually matched moulds and the form removal before and after every track plates production, make The track plates concordance that produced of mould is good.

Embodiment 2

As shown in figs. 1-11, pre-tensioned rail plate flowing water unit method production method described in the utility model, application is as implemented Pre-tensioned rail plate flowing water unit method production tooling device described in example 1, the method are comprised the following steps：

The railway plate die 1 of A, cleaning on the track conveying device 8 one, and lay wherein embedded part, steel reinforcement cage and Some deformed bars 6 are in place；

B, all deformed bars 6 are threadedly coupled with corresponding tension rod 2；

C, the railway plate die 1 are adapted to the tensioning equipment 3 on track conveying device 8 one, the tensioning equipment 3 The deformed bar 6 is stretched in place, and the tension rod 2 is anchored；

D, the 35 pairs of steel reinforcement cages of insulated test device on the track conveying device 8 one and it is all it is described it is pre- should Power reinforcing bar 6 carries out Insulation test, and 36 pairs of railway plate dies of morpheme measurement apparatus 1 carry out morpheme measurement；

E, apparatus for pouring 37 pour into a mould the concrete in the railway plate die 1；

F, the vibrating device on the track conveying device 8 one to cast after the railway plate die 1 described in Concrete is vibrated；

G, Traverse Displacement Unit 7 one move to the railway plate die 1 on track conveying device 8 two；

H, vibrate after the steam curing device 9 that is placed on the track conveying device 8 two of the railway plate die 1 in steamed Vapour is conserved, and treats the concrete setting, the track sheet metal forming；

I, Traverse Displacement Unit 7 two move to the railway plate die 1 on the track conveying device 8 one；

J, the railway plate die 1 are adapted to the device 4 of putting on the track conveying device 8 one, and described putting is opened Device 4 is adapted to the tension rod 2 and which is separated with the deformed bar 6；

K, the railway plate die 1 are adapted to the stripper apparatus 5 on the track conveying device 8 one, the demoulding Track plates described in 5 jacking of device make the railway plate die 1 separate with wherein described track plates away from the railway plate die 1, Complete the track plates production.

Wherein, when performing step A, after clearing up the railway plate die 1, in 1 housing surface of the railway plate die Spraying releasing agent, then lays the embedded part, steel reinforcement cage and some deformed bars 6, be easy to railway plate die 1 described in postorder with Wherein described track plates are separated.

Used as a preferred version of the present embodiment, step C is comprised the following steps：

C1, the railway plate die 1 and 3 location matches of tensioning equipment；

Lift Part 34 on C2, the tensioning equipment 3 drives the tensioning equipment 3 to rise or decline, and makes described Tension rod 2 described in 3 upper clip of drawing device, 33 clamping；

Piston element 32 on C3, the tensioning equipment 3 drives the clamp 33 to tense the tension rod 2, is stretched with this The deformed bar 6；

After C4, the deformed bar 6 reach design tensioning amount, the tensioning equipment 3 stops tensioning, in the tension rod Insertion anchoring backing plate between 2 and railway plate die 1；

C5, the piston element 32 drive the clamp 33 to unclamp the tension rod 2；

C6, the Lift Part 34 drive the tensioning equipment 3 to decline or rise, and release the clamp 33 and tension rod 2 adaptation, completes the stretching of the deformed bar 6.

Used as a preferred version of the present embodiment, step J is comprised the following steps：

J1, the railway plate die 1 with put 4 location matches of a device；

J2, the part 44 that pumps put on a device 4 drive it is described put a device 4 and rise or decline, 42 horizontal level of rotary part put on a device 4 is made to align the tension rod 2；

J3, the pushing mechanism 43 put on a device 4 make the rotary part 42 move horizontally the close tension rod 2, while the rotary part 42 is in state rotationally clockwise；

Tension rod 2 described in 42 clamping of the rotary part under J4, rotationally clockwise state, complete clamping adaptation Afterwards, the rotary part 42 is in the presence of its handle ratchet wheel component and under the stop of the tension rod 2, in slipping shape State；

J5,42 rotate in an anti-clockwise direction of the rotary part, drive the tension rod 2 to rotate so as to the prestressing force Reinforcing bar 6 is separated, and is completed putting for the deformed bar 6 and is opened.

Used as a preferred version of the present embodiment, step K is comprised the following steps：

K1, the railway plate die 1 and 5 location matches of stripper apparatus；

Jacking on K2,1 bed die 12 of railway plate die described in the jacking straight up of force part 51 of the stripper apparatus 5 Demolding structure, the track plates are lifted, and are separated with the railway plate die 1.

When performing step K1, the position of the stripper apparatus 5 relatively of the railway plate die 1 is corrected with positioning element 52 Put, then the railway plate die 1 and ground are fastenedly connected by clamping part 53.

With pre-tensioned rail plate flowing water unit method production method described in the utility model, it is easy to produce the device of track plates Implement assembly line work, strengthen the mechanization degree during production track plates, reduce manpower demand and production cost, improve Production efficiency and product quality, the production method technological process are simple, easy to operate, are adapted to promote.

Preferred embodiment of the present utility model is the foregoing is only, it is not to limit this utility model, all at this Any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in this utility model Protection domain within.

Claims (15)

1. a kind of pre-tensioned rail plate flowing water unit method produces tooling device, it is characterised in that include：

Railway plate die (1), including bed die (12) and is connected to the side form (11) of the bed die (12) surrounding, includes for arranging The fragment-free track slab structuring of steel reinforcement cage and deformed bar (6), and track plates described in moulding by casting in which；

Tension rod (2), located at (1) four side form (11) place of the railway plate die, for being threadedly coupled the track plates The deformed bar (6) inside mould (1), and extend to outward through the side form, it is adapted to the deformed bar (6) Tensioning and put；

Tensioning equipment (3), is adapted to the tension rod (2), for the prestressed stretch-draw to the deformed bar (6)；

Apparatus for pouring (37), for the cast concrete in the railway plate die (1)；

Vibrating device, for the molding of vibrating of concrete described in the railway plate die (1) after to cast；

Steam curing device (9), in the railway plate die (1) after to vibrating, the steam-cured molding of the track plates；

A device (4) is put, the tension rod (2) is adapted to and is rotated can the tension rod (2), for described in steam-cured molding Track plates are put and are opened, even if the tension rod (2) is separated with deformed bar (6)；

Stripper apparatus (5), for lifting wherein described track plates from the railway plate die (1) bottom jacking, makes the track Board mold (1) is separated with track plates；

Wherein, some deformed bars (6) are set, per deformed bar described in root (6) on the railway plate die (1) Two ends connect a tension rod (2) respectively；If the pre-tensioned rail plate flowing water unit method production tooling device includes simultaneously The dry railway plate die (1), each described railway plate die (1) is by work tempo respectively in different stations and different dresses Put adaptation, in different work condition states.

2. pre-tensioned rail plate flowing water unit method according to claim 1 produces tooling device, it is characterised in that the track Side is obliquely installed the relatively described bed die (12) of inner surface of four side forms (11) of board mold (1) outwardly respectively, makes described Railway plate die (1) forms a housing of falling truncated rectangular pyramids, and the bed die (12) is provided with and is easy to the track plates from the rail Rise and the jacking demolding structure of the demoulding from bottom to top in guidance tape mould (1) cavity.

3. pre-tensioned rail plate flowing water unit method according to claim 2 produces tooling device, it is characterised in that the jacking Demolding structure is the bed die (12) is provided with least one perfusion casement (13) for being used for jacking upwards, the perfusion casement (13) by the track plates vertically jack-up in the presence of external force straight up.

4. pre-tensioned rail plate flowing water unit method according to claim 3 produces tooling device, it is characterised in that the perfusion Be provided between casement (13) and bed die (12) prevent the railway plate die (1) from pouring into a mould and vibrate the concrete when spillage Seal member.

5. pre-tensioned rail plate flowing water unit method according to claim 1 produces tooling device, it is characterised in that the tensioning Bar (2) includes the body of rod (21), and one end of the body of rod (21) is provided with the interior spiral shell being connected with the deformed bar (6) threaded adapter Stricture of vagina (22), the other end of the body of rod (21) is provided with puts the claw clamping part (23) that a device (4) is adapted to, the bar with described Boss is provided with the middle part of body (21), the boss fits in the side form (11) outer wall, it is overall for limiting the tension rod (2) Into the railway plate die (1) inside cavity.

6. pre-tensioned rail plate flowing water unit method according to claim 5 produces tooling device, it is characterised in that the boss For thrust bearing (24).

7. pre-tensioned rail plate flowing water unit method according to claim 1 produces tooling device, it is characterised in that the tensioning Device (3) is adapted to the two neighboring side form (11) of the railway plate die (1), including being provided with several piston elements (32) Casing (31), casing (31) bottom are provided with Lift Part (34), and the free end of each piston element (32) is provided with card Sub (33), the clamp (33) is for tension rod described in clamping (2).

8. pre-tensioned rail plate flowing water unit method according to claim 7 produces tooling device, it is characterised in that the piston Part (32) and Lift Part (34) are hydraulic jack.

9. pre-tensioned rail plate flowing water unit method according to claim 1 produces tooling device, it is characterised in that the vibration Device includes several vibration tablies located at transport guide rails both sides, and the vibration table per side arranges at least one vibrating motor, All vibration tablies support jointly the railway plate die (1) and which are vibrated.

10. pre-tensioned rail plate flowing water unit method according to claim 1 produces tooling device, it is characterised in that described to put Open device (4) and be adapted to described (1) four side form (11) of railway plate die, including the machine for being provided with several rotary parts (42) Frame (41), frame (41) bottom are provided with the pushing mechanism (43) for moving horizontally which, and the pushing mechanism (43) sets On the part that pumps (44), the part that pumps (44) is for the whole liter for putting a device (4) Drop motion, including ratchet assembly, each described rotary part (42) is adapted to the tension rod to each described rotary part (42) (2)。

11. pre-tensioned rail plate flowing water unit methods according to claim 10 produce tooling device, it is characterised in that described to push away Dynamic component (43) and the part that pumps (44) are hydraulic jack.

12. pre-tensioned rail plate flowing water unit methods according to claim 1 produce tooling device, it is characterised in that described de- Die device (5) is adapted to the railway plate die (1), including providing straight up under the railway plate die (1) bed die (12) The force part (51) of top lift.

13. pre-tensioned rail plate flowing water unit methods according to claim 12 produce tooling device, it is characterised in that described de- Die device (5) also includes the positioning element (52) for correcting to the railway plate die (1).

14. pre-tensioned rail plate flowing water unit methods according to claim 12 produce tooling device, it is characterised in that described de- Die device (5) also includes the clamping part (53) for the railway plate die (1) and ground are fastenedly connected.

15. pre-tensioned rail plate flowing water unit methods according to claim 12 produce tooling device, it is characterised in that the confession Power part (51) is jack.