CN208277149U - Track plates Production line system - Google Patents
Track plates Production line system Download PDFInfo
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- CN208277149U CN208277149U CN201820402471.9U CN201820402471U CN208277149U CN 208277149 U CN208277149 U CN 208277149U CN 201820402471 U CN201820402471 U CN 201820402471U CN 208277149 U CN208277149 U CN 208277149U
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Abstract
The utility model discloses track plates Production line systems, it solves the complexity of track plates production procedure in the prior art, the big problem of labor intensity, with realization streamlined operation production, the beneficial effect improved labor efficiency, its scheme is as follows: track plates Production line system, the platform truck including being used to support railway plate die;Main orbit, platform truck are moved forward or back along main orbit direction;For carrying out steam-cured molding steaming and cultivating equipment to track plates or set on the track plates of platform truck, set on the side of main orbit;Fang Zhang mechanism loosens for carrying out prestressing force to the deformed bar inside track plates;Tension rod passes through platform truck side form and is arranged;Demoulding equipment, including the lifting body for lower section jacking track plate;Tensioning mechanism, is adapted to tension rod, for enter mould reinforcing bar carry out tensioning;Casting equipment, for being poured concrete into the railway plate die;Vibratory equipment, set on the lower section of placing installation;Vibratory equipment is shake table.
Description
Technical field
The utility model relates to high-speed railway track plate production technical fields, more particularly to track plates Production line system
System.
Background technique
With the implementation of " band all the way " national strategy, the China express railway technology of building will further expand to world wide
Exhibition, to the quality and quantities of track plates, more stringent requirements are proposed.High quality, the production of high-precision track plates are that high-speed railway is repaired
Build the key link of technology.CRTS Ш type track plates have become China express railway at present and build preferred structural shape.
Current country CRTS Ш type track plates generally use the production of matrix method factory, i.e., traditional pretensioned prestressing coagulation
Native component caisson platform precasting method.Matrix method production need to build a large amount of reinforced concrete frame as tension of prestressed tendon and anchoring platform
Seat, takes up a large area, and land restoration is big using difficulty;Element precast flow chart is complicated, and the pedestal turnaround time is long, and (about 20h is left
It is right), produce low efficiency in enormous quantities;Based on manual work, mechanization degree is low for reinforcement installation and tension of prestressed tendon;Construction is made
Industry labour demand is big, and labor intensity of workers is high;Flow chart is automated with control of product quality, the level of IT application is low;It founds the factory
One-time investment cost is big, and the investment payback time is long.Based on the above reasons, classical matrix method production technology can not better adapt to
The needs of China express railway fast development need to be further improved production technology, improve commercial production level.
Therefore, it is necessary to carry out new researching and designing to track plates Production line system.
Utility model content
In order to overcome the deficiencies of the prior art, the utility model provides track plates Production line system, the production system
It can be sequentially completed locking presstressed reinforcing steel, demoulding, built-in fitting is installed, enters mould reinforced bar stretching, concreting and the processes such as vibrate, it is real
Existing continuous productive process, to realize that high-speed railway track plate produces the great-leap-forward development to industrialization manufacture.
The concrete scheme of track plates Production line system is as follows:
Track plates Production line system, comprising:
It is used to support the platform truck of railway plate die;
Main orbit, platform truck are moved forward or back along main orbit direction;
For carrying out steam-cured molding steaming and cultivating equipment to track plates or set on the track plates of platform truck, set on main orbit
Side;
Fang Zhang mechanism loosens for carrying out prestressing force to the deformed bar inside track plates;
Tension rod, pass through platform truck side form be arranged, for the presstressed reinforcing steel inside track plates and/or enter mould reinforcing bar carry out
Connection;
Demoulding equipment realizes that track plates and railway plate die are detached from including the lifting body for lower section jacking track plate;
Tensioning mechanism, is adapted to tension rod, for enter mould reinforcing bar carry out tensioning;
Casting equipment, for being poured concrete into the railway plate die;Vibratory equipment, under placing installation
Side;Vibratory equipment is shake table, and the platform truck with railway plate die is moved to shake table surface, applies exciting by shake table
Power stress mold resonance realization concrete is forced to vibration compacting.
Wherein, Fang Zhang mechanism, demoulding equipment, tensioning mechanism and vibratory equipment are successively arranged from one end to another along main orbit
One end, these equipment are arranged along main orbit side, by the setting of pipeline organization, can effectively improve production efficiency, worker
Correct operation is carried out in suitable station, labor intensity is effectively reduced, takes full advantage of steaming and cultivating equipment and takes up a large area, is laid out
Very rationally.
It further, further include two groups of pair tracks, secondary track is arranged in a mutually vertical manner with main orbit, and two groups of pair tracks are set respectively
In the both ends of main orbit, and two groups of pair tracks are set to the two sides of steaming and cultivating equipment.
Further, the demoulding equipment further includes locating piece, and locating piece is landed above platform truck by lifting unit
To model surface with lower die type, lifting unit is hydraulic cylinder, the preferred fixed block of locating piece.
In order to guarantee the continuity of ground rail, it is not necessarily to artificial sliding platform, the aft mounted secondary rail of the main orbit
The L-shaped setting in road is to send platform truck into the steam-cured area that steaming and cultivating equipment is formed;
Alternatively, the equally L-shaped setting of secondary track of main orbit head setting, is sent from steaming and cultivating equipment formation for platform truck
More roller-ways (90 ° of steerings) is arranged, between main orbit and secondary track in order to which platform truck moves into secondary rail from main orbit in steam-cured area
Road moves into main orbit from secondary track, and platform truck bottom is arranged lockable idler wheel, same settable moving track in steam-cured area,
Moving track is set to the side of steaming and cultivating equipment, or steaming and cultivating equipment is all arranged in moving track two sides, equally, moving track and pair
More roller-ways are equally set between track.
Further, it is equipped with set distance between the tensioning mechanism and vibratory equipment, is used to form detection station;
Alternatively, being equipped with set distance between the demoulding equipment and tensioning mechanism, it is used to form clear die worker position, installation conduit
Station is installed into mould reinforcing bar station.
Further, the railway plate die is set in the platform truck, and main orbit is transport mechanism, platform truck bottom with
Main orbit contact setting, the hollow setting of platform truck, railway plate die includes bed die and the side form set on bed die surrounding, for being arranged
Steel reinforcement cage and deformed bar enter mould reinforcing bar, and pouring molding track plates in it;
Alternatively, the bed die, which is provided at least one, is used for the perfusion casement that the demoulding equipment passes through.
It further, further include controller, controller is individually connect with Fang Zhang mechanism, tensioning mechanism;
Alternatively, it is described enter the end reinforced setting force snesor of mould or the sensor be set to tension rod and enter mould reinforcing bar company
The end connect, the sensor are connect with controller, in this way, it can be achieved that the real-time detection for entering mould reinforcing steel bar bear, thus guarantee pair
Enter the realization of mould reinforcing bar to be simultaneously bi-directionally tensioned.
Further, the Fang Zhang mechanism includes the cabinet equipped with several piston elements, and the bottom of box, which is equipped with, to be risen
Component drops, and the free end of each piston element is equipped with clamp, and clamp is used to be clamped the tension rod.
For overcome the deficiencies in the prior art, the utility model additionally provides a kind of track plates flow line production method, adopts
With the track plates Production line system, the specific steps are as follows:
1) track plates are set to platform truck loaded on railway plate die, carry out steam curing by the steaming and cultivating equipment in steam-cured area, mix
Solidifying soil reaches regulation and puts Zhang Qiangdu;
2) platform truck by main orbit enter steam-cured station, after under the drive of main orbit enter put Zhang Gong position;
3) Zhang Gong position is being put, Fang Zhang mechanism connect with tension rod, loosened by Fang Zhang mechanism to presstressed reinforcing steel;
4) platform truck continues on main orbit and proceeds to tension rod disassembly station, removes tension rod;
5) platform truck continues on main orbit and proceeds to demoulding station, demoulding equipment trapped orbit board mold, and by jacking
Mechanism jacking track plate realizes demolding of track slab, and track plates are removed railway plate die;
6) platform truck continues on main orbit and proceeds to clear die worker position, and staff carries out the railway plate die after demoulding
Cleaning, and release agent is sprayed in railway plate die;
7) platform truck continues on main orbit and proceeds to installation station, staff to railway plate die installation built-in fitting and
Enter mould reinforcing bar;
8) platform truck continues on main orbit and proceeds to tension rod station, and tension rod is attached simultaneously in advance with mould reinforcing bar is entered
Tightly;
9) platform truck continues on main orbit and proceeds to resistance detection station, and staff detects every longitudinal reinforcement and phase
Resistance between transverse steel even, meets insulating requirements;
10) platform truck continues on main orbit and proceeds to tensioning station, and tension rod is connect with tensioning mechanism, tensioning mechanism pair
Enter mould reinforcing bar to carry out single initial tensioning, bi-directional synchronization integral tension and be locked in model end face;
11) platform truck continues on main orbit and proceeds to the station that pours and vibrate, and carries out cloth to railway plate die, simultaneously
Starting vibratory equipment carries out molding of vibrating;
12) platform truck continues on main orbit advance, into detection station and modification station, after the completion of modification, platform truck
It is conserved into steam-cured area.
Compared with prior art, the utility model has the beneficial effects that
1) the utility model is by the setting of main orbit, it can be achieved that setting gradually for equipment, the successively production of track plates, have
Effect reduces worker's operation intensity, improves production efficiency, and production-line arrangement is reasonable, the convenient movement to platform truck.
2) the corresponding position arrangement of each equipment of the utility model, worker orderly work, and are convenient for supervision and management.
3) the utility model being disposed adjacent by main orbit and steaming and cultivating equipment, it is rationally distributed, it is easy to produce.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 is production system schematic;
Fig. 2 is the top view of tensioning equipment in the utility model;
Fig. 3 is tension rod schematic diagram in the utility model;
Fig. 4 is platform truck schematic diagram in the utility model;
Wherein: 1, steam-cured ejecting plate station, 2, first puts Zhang Gong position, and 3, second puts Zhang Gong position, and 4, reserved station, 5, first de-
Die worker position, the 6, second demoulding station, 7, clear die worker position, 8, installation conduit station, 9, reinforcing bar enter die worker position, the 10, first tension rod
Installation station, the 11, second tension rod installation station, 12, reserved station, the 13, first tensioning station, the 14, second tensioning station,
15, detection station, 16, vibration station, 17, reserved station, 18 steam-cured stations, 19, railway plate die, 20, skewback, 21, the body of rod,
22, internal screw thread, 23, claw clamping part, 24, thrust bearing, 25, force snesor, 26, platform truck, 27, main orbit, 31, card
Son, 32, piston element, 33, cabinet.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
As background technique is introduced, the deficiencies in the prior art, in order to solve technical problem as above, this Shen
It please propose track plates Production line system.
In a kind of typical embodiment of the application, as shown in Fig. 2, track plates Production line system, including for branch
Support the platform truck of railway plate die;Main orbit, platform truck are moved forward or back along main orbit direction;For to track plates or setting
Steam-cured molding steaming and cultivating equipment is carried out in the track plates of platform truck, set on the side of main orbit;Fang Zhang mechanism, for track plates
Internal deformed bar, which carries out prestressing force, to be loosened;Tension rod, pass through platform truck side form be arranged, for it is pre- inside track plates
Stress rib and/or enters mould reinforcing bar and be attached;Demoulding equipment realizes rail including the lifting body for lower section jacking track plate
Guidance tape and railway plate die are detached from;Tensioning mechanism, is adapted to tension rod, for enter mould reinforcing bar carry out tensioning;Casting equipment is used
In being poured concrete into the railway plate die;Vibratory equipment shakes for the concrete in pouring to railway plate die
It is pounded type, set on the lower section of placing installation;
Vibratory equipment is shake table, and the platform truck with railway plate die is moved to shake table surface, is applied by shake table
Add exciting force stress mold resonance realization concrete is forced to vibration compacting.
Exciting force is calculated by formula (1), determines that exciting force value is 80KN.
In formula: F- exciting force (KN);miShake table motion parts effective mass (Kg);AhAmplitude without additional load
(mm);AcThere is the amplitude (mm) of additional load;fhFrequency (Hz) without additional load;fcThere is the frequency (Hz) of additional load.
Vibration Absorbing System Design is determined by formula (2), is reduced vibration by the way that anti-seismic spring and cushion block are arranged on the support and is influenced.
In formula: η-vibration isolation coefficient;F1Pass to the exciting force of ground;F0The exciting force that-vibration source generates;ζ-damping ratio;
The ratio of z- vibrating isolation system intrinsic frequency and excited frequency.
Wherein:C- system damping;K- vibrating isolation system rigidity,M- mass of system it
It is system frequency with, f, ω is system angular speed.
Wherein, Fang Zhang mechanism, demoulding equipment, tensioning mechanism and vibratory equipment are successively arranged from one end to another along main orbit
One end, these equipment are arranged along main orbit side, by the setting of pipeline organization, can effectively improve production efficiency, worker
Correct operation is carried out in suitable station, labor intensity is effectively reduced, takes full advantage of steaming and cultivating equipment and takes up a large area, is laid out
Very rationally.
It further include two groups of pair tracks, secondary track is arranged in a mutually vertical manner with main orbit, and two groups of pair tracks are respectively arranged on main orbit
Both ends, and two groups of pair tracks are set to the two sides of steaming and cultivating equipment.
Demoulding equipment set on the first demoulding station 1 and the second demoulding station 6 further includes locating piece, and locating piece passes through lifting
Unit drops to model surface above platform truck with lower die type, and lifting unit can be activation members or hydraulic part or other height
Low elevating mechanism.
In order to guarantee the continuity of ground rail, it is not necessarily to artificial sliding platform, the aft mounted secondary track of main orbit is in L
Type setting is to send platform truck into the steam-cured area that steaming and cultivating equipment is formed;
Alternatively, the equally L-shaped setting of secondary track of main orbit head setting, is sent from steaming and cultivating equipment formation for platform truck
More roller-ways (90 ° of steerings) is arranged, between main orbit and secondary track in order to which platform truck moves into secondary rail from main orbit in steam-cured area
Road moves into main orbit from secondary track, and platform truck bottom is arranged lockable idler wheel, same settable moving track in steam-cured area,
Moving track is set to the side of steaming and cultivating equipment, or steaming and cultivating equipment is all arranged in moving track two sides, equally, moving track and pair
More roller-ways are equally set between track.
It is equipped with set distance between tensioning mechanism (being set to the first tensioning station and the second tensioning station) and vibratory equipment, is used
In formation detection station;
Alternatively, being equipped with set distance between demoulding equipment and tensioning mechanism, it is used to form clear die worker position, installation conduit work
Position is installed into mould reinforcing bar station.
Railway plate die is set in platform truck 26, and main orbit is transport mechanism, and it is all chain that main orbit is same as secondary track
Transport mechanism, setting plate is used to support the lifting body etc. of vibratory equipment, demoulding equipment, 26 bottom of platform truck between two chains
Portion contacts setting, the hollow setting of platform truck with main orbit 27, and railway plate die includes bed die and the side form set on bed die surrounding, uses
In setting steel reinforcement cage and deformed bar or enter mould reinforcing bar, and pouring molding track plates in it.
In addition, each side chain item is installed between two rail in main orbit, the wheel of platform truck 26 two rail it
Between, it is moved by chain-driving, protrusion skewback 20 is set in chain upper surface, protrusion skewback 20 can be contacted with platform truck 26 and be set
It sets, to push platform truck 26 mobile.
Railway plate die bed die is provided at least one and is used for the perfusion casement that the demoulding equipment passes through.
Production system further includes controller, and controller is PLC programmable controller, controller and Fang Zhang mechanism, stretching machine
Structure is separately connected;Enter the end reinforced setting force snesor of mould, force snesor when in use, be set into mould reinforcing bar and tension rod it
Between, which connect with controller, in this way, it can be achieved that the real-time detection for entering mould reinforcing steel bar bear, to guarantee to entering mould steel
Muscle realization is simultaneously bi-directionally tensioned, and the operation of controller control main orbit, secondary track.
Fang Zhang mechanism (put Zhang Gong position and second set on first and put Zhang Gong position) includes the rack equipped with several rotary parts,
Rack can be arranged around platform truck, the openable setting in the two sides of rack, and in order to passing through for platform truck, bottom of the frame, which is equipped with, to be used
In the pushing mechanism for moving horizontally it, pushing mechanism is set to and pumps on component, and the component that pumps is used for
The elevating movement of the entire Fang Zhang mechanism, each rotary part includes ratchet assembly, on each rotary part adaptation tension rod
Clamping part;Pushing mechanism and the component that pumps are hydraulic cylinder, the two hydraulic cylinders, ratchet assembly with
Controller individually connects, and is uniformly controlled by controller, and when in use, controller controls pushing mechanism band motivation in Fang Zhang mechanism
Frame to guarantee ratchet assembly and enter the tension of mould reinforcing bar, then is driven by ratchet assembly and is rotated into mould reinforcing bar, with locking prestressing force
Muscle.
Tensioning mechanism 3 includes the cabinet 33 equipped with several piston elements, and 33 bottom of cabinet is equipped with lifting part, each work
The free end of plunger member 32 is equipped with clamp 31, and clamp 31 is used to be clamped the tension rod 2, and clamp 31 is connected in the pawl of tension rod
On the inside of the block machine of the formula clamping part or outside of claw clamping part, such clamp 31 can be a hollow pipe, be used for and claw
The outside of clamping part engages or clamp is the block machine diameter that diameter is greater than claw clamping part, cooperates with block machine, controller
It is individually connect with lifting part, piston element.Lifting part, piston element are hydraulic cylinder.
Cabinet 33 is arranged around the platform truck of railway plate die, and platform truck is used to support railway plate die, thus with dynamic rail
The movement of guidance tape mold, cabinet 33 are arranged around platform truck, that is to say, that after lifting part increases, cabinet is arranged in track plates
The surrounding of mold, for being docked with tension rod.
Cabinet 33 is in frame-shaped construction, and lifting part is supported by support frame, and support frame is set to the two sides of main orbit, main to use
It is hingedly set in two short side one end of the long side of supporting box 33, the openable setting in two sides of frame shape cabinet, cabinet relative to long side
It sets, the other end can be fastenedly connected with long side by fastener such as bolt;Because the production of the application middle orbit plate is continuous productive process,
Platform truck is mobile, but rack position is supported to be maintained at setting position, thus guarantee continuous productive process, the two sides of cabinet i.e. platform truck
Disengaging direction can open, after opening in this way, platform truck enters the inside of frame shape cabinet 33, and piston element is set to cabinet 33
Side.
Tension rod includes the body of rod 21, is connect as shown in figure 3, one end of the body of rod 21 is equipped with deformed bar threaded adapter
Internal screw thread 22, such sensor are set to the top surface of internal screw thread in the body of rod, and the other end of the body of rod 21 is equipped with to be adapted to Fang Zhang mechanism 24
Claw clamping part 23, boss is equipped in the middle part of the body of rod 21, boss fits in railway plate die side wall, for limiting the tensioning
Bar 2 is whole to enter the railway plate die inside cavity, and boss is thrust bearing 24, and claw clamping part 23 includes four hands
Pawl, four grippers are symmetrical arranged, and four gripper centers are equipped with the space for accommodating clamp.
From fig. 1, it can be seen that final production system provided by the utility model, including steam-cured line, the two sides of steam-cured line are arranged secondary
Track on from a secondary track to the main orbit another secondary track, sets gradually steam-cured ejecting plate station 1, first puts Zhang Gong position
2, second puts Zhang Gong position 3, reserves station 4 (blank station), the first demoulding station 5, the second demoulding station 6, and clear die worker position 7 (is used
In cleaning), conduit station 8 is installed, reinforcing bar enters die worker position 9, and the first tension rod installs station 10, and the second tension rod installs station
11, reserved station 12, the first tensioning station 13, the second tensioning station 14, detection station 15, vibration station 16, reserved station 17,
Steam-cured station 18.
For overcome the deficiencies in the prior art, the utility model additionally provides a kind of track plates flow line production method, adopts
With the track plates Production line system, the specific steps are as follows:
1) track plates are set to platform truck loaded on railway plate die, carry out steam curing by the steaming and cultivating equipment in steam-cured area, mix
Solidifying soil reaches regulation and puts Zhang Qiangdu;
2) platform truck by main orbit enter steam-cured station, after under the drive of main orbit enter put Zhang Gong position;
3) Zhang Gong position is being put, Fang Zhang mechanism connect with tension rod, loosened by Fang Zhang mechanism to presstressed reinforcing steel;
4) platform truck continues on main orbit and proceeds to tension rod disassembly station, removes tension rod;
5) platform truck continues on main orbit and proceeds to demoulding station, demoulding equipment trapped orbit board mold, and by jacking
Mechanism jacking track plate realizes demolding of track slab, and track plates are removed railway plate die;
6) platform truck continues on main orbit and proceeds to clear die worker position, and staff carries out the railway plate die after demoulding
Cleaning, and demoulded after molding component using sprayer to template inner surface spraying release agent in railway plate die;
7) platform truck continues on main orbit and proceeds to installation station, and installation station is that installation conduit station and reinforcing bar enter
Mould, staff is to railway plate die installation built-in fitting and enters mould reinforcing bar;
8) platform truck continues on main orbit and proceeds to tension rod station, and tension rod is attached simultaneously in advance with mould reinforcing bar is entered
Tightly;
9) platform truck continues on main orbit and proceeds to resistance detection station, and staff detects every longitudinal reinforcement and phase
Resistance between transverse steel even, meets insulating requirements;
10) platform truck continues on main orbit and proceeds to tensioning station, and tension rod is connect with tensioning mechanism, tensioning mechanism pair
Enter mould reinforcing bar to carry out single initial tensioning, bi-directional synchronization integral tension and be locked in model end face;
11) platform truck continues on main orbit and proceeds to the station that pours and vibrate, and passes through coagulation handwoven cloth to railway plate die
Material machine carries out uniform distribution, while starting vibratory equipment and carrying out molding of vibrating;
12) platform truck continues on main orbit advance, and into detection station and modification station, detection station is to model and rail
The size jaw of guidance tape away from, rail cant, vice jaw surface angle, support rail surface evenness, track plates surface evenness, presentation quality etc. carry out
Quickly detection, modification station clear up model after vibrating, and complete the work such as concrete surface plucking, wrapping moisturizing, modification
After the completion, platform truck enters steam-cured area and is conserved.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
Claims (10)
1. track plates Production line system characterized by comprising
It is used to support the platform truck of railway plate die;
Main orbit, platform truck are moved forward or back along main orbit direction;
For carrying out steam-cured molding steaming and cultivating equipment to track plates or set on the track plates of platform truck, set on the one of main orbit
Side;
Fang Zhang mechanism loosens for carrying out prestressing force to the deformed bar inside track plates;Tension rod passes through platform truck side form
Setting, for the presstressed reinforcing steel inside track plates and/or enter mould reinforcing bar and be attached;
Demoulding equipment realizes that track plates and railway plate die are detached from including the lifting body for lower section jacking track plate;
Tensioning mechanism, is adapted to tension rod, for enter mould reinforcing bar carry out tensioning;
Casting equipment, for being poured concrete into the railway plate die;
Vibratory equipment carries out molding of vibrating for the concrete in pouring to railway plate die, set on the lower section of placing installation;Vibration
Dynamic equipment is shake table, and the platform truck with railway plate die is moved to shake table surface, applies the exciting force side of body by shake table
That compels mold resonance realization concrete is forced to vibration compacting;
Wherein, Fang Zhang mechanism, demoulding equipment, tensioning mechanism and vibratory equipment are successively arranged from one end to another along main orbit
End.
2. track plates Production line system according to claim 1, which is characterized in that further include two groups of pair tracks, secondary rail
Road is arranged in a mutually vertical manner with main orbit, and two groups of pair tracks are respectively arranged on the both ends of main orbit, and two groups of pair tracks are set to steam-cured set
Standby two sides.
3. track plates Production line system according to claim 1, which is characterized in that the demoulding equipment further includes positioning
Part, locating piece drop to model surface above platform truck by lifting unit with lower die type.
4. track plates Production line system according to claim 2, which is characterized in that the aft mounted pair of main orbit
The L-shaped setting of track is to send platform truck into the steam-cured area that steaming and cultivating equipment is formed.
5. track plates Production line system according to claim 2, which is characterized in that described
Platform truck, is sent from the steam-cured area of steaming and cultivating equipment formation by the equally L-shaped setting of secondary track of main orbit head setting.
6. track plates Production line system according to claim 1, which is characterized in that the tensioning mechanism and vibratory equipment
Between be equipped with set distance;Alternatively, the demoulding equipment with
Set distance is equipped between tensioning mechanism.
7. track plates Production line system according to claim 1, which is characterized in that the railway plate die is set to described
In platform truck, main orbit is transport mechanism, and platform truck bottom contacts setting, the hollow setting of platform truck, track template die with main orbit
Tool includes bed die and the side form set on bed die surrounding, for steel reinforcement cage and deformed bar to be arranged or enters mould reinforcing bar, and in it
Pouring molding track plates.
8. track plates Production line system according to claim 1, which is characterized in that further include controller, controller with
Fang Zhang mechanism, tensioning mechanism individually connect;
Alternatively, it is described enter the end reinforced setting force snesor of mould, which connect with controller.
9. track plates Production line system according to claim 1, which is characterized in that described
Fang Zhang mechanism includes the cabinet equipped with several piston elements, and the bottom of box is equipped with lifting part, each work
The free end of plunger member is equipped with clamp, and clamp is used to be clamped the tension rod.
10. track plates Production line system according to claim 7, which is characterized in that the bed die is provided at least one
The perfusion casement passed through for the demoulding equipment.
Priority Applications (1)
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CN201820402471.9U CN208277149U (en) | 2018-03-23 | 2018-03-23 | Track plates Production line system |
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CN201820402471.9U CN208277149U (en) | 2018-03-23 | 2018-03-23 | Track plates Production line system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108394014A (en) * | 2018-03-23 | 2018-08-14 | 山东交通学院 | Track plates Production line system and method |
CN110253745A (en) * | 2019-07-17 | 2019-09-20 | 荣华(青岛)建设科技有限公司 | A kind of multi-functional PC production line of fixed die station prestressing force |
-
2018
- 2018-03-23 CN CN201820402471.9U patent/CN208277149U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108394014A (en) * | 2018-03-23 | 2018-08-14 | 山东交通学院 | Track plates Production line system and method |
CN110253745A (en) * | 2019-07-17 | 2019-09-20 | 荣华(青岛)建设科技有限公司 | A kind of multi-functional PC production line of fixed die station prestressing force |
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