CN206122202U - Metallic glass iron core automatic checkout device - Google Patents
Metallic glass iron core automatic checkout device Download PDFInfo
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- CN206122202U CN206122202U CN201621000879.0U CN201621000879U CN206122202U CN 206122202 U CN206122202 U CN 206122202U CN 201621000879 U CN201621000879 U CN 201621000879U CN 206122202 U CN206122202 U CN 206122202U
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- leading screw
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- iron core
- destressing
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Abstract
The utility model discloses a metallic glass iron core performance automatic checkout device, include: the roll table system, reprocess automatic stress device and the automated inspection mechanism of going, the roll table system: the roll table of reprocessing including production line roll table and branching setting, the production line roll table with it is equipped with rotatory roll table to reprocess the crossing department of roll table, the production line roll table, all be equipped with in reprocessing roll table and rotatory roll table reprocess the automatic stress device that goes, still be equipped with in the rotatory roll table automated inspection mechanism, reprocess the automatic stress device that goes: it comprises destressing mechanism, gantry rack and screw rod drive mechanism, the utility model discloses still disclose a metallic glass iron core automatic checkout device's detection method. The utility model discloses replace original manual work to detect with categorised the metallic glass iron core to can automatically carry out the automation to iron core not up to standard and reprocess, improve production efficiency, improve the destressing quality of metallic glass iron core.
Description
Technical field
The utility model is related to intelligent equipment field, and in particular to a kind of performance of amorphous alloy iron core automatic detection device.
Background technology
On amorphous alloy iron core production line, need to carry out automatic detection to the destressing effect of amorphous alloy iron core, we
Common processing mode is manually to plug plug, and whether artificial judgment voltage meets the requirements, and is manually sent into qualified iron core next
Procedure, manually hammers destressing again by underproof iron core, manually by still underproof iron core is dragged away and scrapped after destressing.
And with the increase of human cost, this manual type has been no longer appropriate for the development of current economic, so being badly in need of a kind of energy certainly
The device of dynamic detection, to solve the problems, such as that cost of labor is high.
Utility model content
In order to solve above-mentioned technical problem, the utility model proposes a kind of performance of amorphous alloy iron core automatic detection device.
To replace original artificial treatment mode, using the device of bifurcated roller-way, detection certified products pass through rotating roller, into lower one
Operation；On rotating roller after 90 degree of steering, feeding reprocesses roller-way to defective work.
A kind of technical scheme that the utility model is taken is：A kind of performance of amorphous alloy iron core automatic detection device, bag
Include：Roller way system, reprocess automatic destressing device and automatic detection mechanism；
The roller way system:Roller-way is reprocessed including what production line roller-way and bifurcated were arranged, the production line roller-way and described
Reprocess roller-way intersection and be provided with rotating roller；
The production line roller-way, reprocess to be equipped with roller-way and rotating roller and described reprocess automatic destressing device；
The automatic detection mechanism is additionally provided with the rotating roller；
It is described to reprocess automatic destressing device：It is made up of destressing mechanism, gantry type frame and lead-screw drive mechanism；
Destressing mechanism include the first cylinder, destressing mechanism base, rubber hammer, connecting rod, the first tail cylinder with go should
Force mechanisms base is hinged, the first cylinder head and connecting rod one end hinge, the connecting rod other end and Rubber end bolt connection, connecting rod middle part
It is hinged with destressing mechanism base；The first Telescopic-cylinder promotes connecting rod to rotate around middle pin joint during motion, and rubber hammer is to non-
Peritectic alloy iron core carries out hammering destressing process.Regulated the speed immediately by adjusting the first cylinder mass flow, adjust the first cylinder
Air pressure adjusting impact immediately.
The destressing mechanism is 8, in amorphous alloy iron core：Arrange on front-back direction per 2, side, left right direction
Per 1, side destressing mechanism, 2 destressing mechanisms are arranged in iron core upper surface to upper arrangement.
The gantry type frame is located on roller-way, and the bottom of the gantry type frame is being bolted to the bottom of roller-way
On seat, amorphous alloy iron core is set above roller-way.
The lead-screw drive mechanism：It is connected with servomotor, reductor by leading screw and is constituted.
The leading screw includes that positioning leading screw, work leading screw, upper surface X, to leading screw and upper surface Y-direction leading screw, position leading screw bag
Front-back positioning leading screw and left and right face positioning leading screw are included, work leading screw includes front-back work leading screw and left and right face work leading screw；
The top of gantry type frame positions the shell of leading screw and left and right face positioning leading screw with bolt connection with front-back；
Front-back positions the slide block and front-back work leading screw and left and right face work leading screw of leading screw and left and right face positioning leading screw
Shell with bolt connection；The slide block and 6 destressing mechanisms of front-back work leading screw and left and right face work leading screw（Front-back 4
Individual and 2, left and right face）Base with bolt connection；Upper surface X is to the slide block of leading screw and the shell of upper surface Y-direction leading screw with bolt
Connection, the slide block of upper surface Y-direction leading screw and 2 destressing mechanisms（Upper surface 2）Base with bolt connection；
The automatic detection mechanism:Including the second cylinder, the second air cylinder base, connector, test plug, test socket,
Detection support；The detection support is a flanged steel pipe, and one end is being bolted to reprocess gantry of automatic destressing device
On open frame, the other end is with the fixed test plug of bolt connection；Second air cylinder base expansion bolt is fixed on ground, the
Two cylinders are connected with bolt using form is completely fixed with the second air cylinder base；Connector is a cuboid bloom, within one end
The second cylinder rod end external screw thread is threadedly coupled, the other end is provided with flange, with the flange of test socket with bolt connection；The detection
Electric wire connection between plug or the test socket and amorphous alloy iron core.
The position of the test plug and the test socket can be exchanged.
Whether the second cylinder promotes test plug to plug the energization of test socket control coil during detection, reached by detection voltage
Mark to confirm whether amorphous alloy iron core is qualified.
Further, the gantry type frame：Using the section bar of aluminium alloy, four root posts are provided with；Its bottom and roller-way
Base connects, and top is connected with the housing bolts of positioning leading screw, and the bottom of gantry type frame is directly connected deutomerite with roller-way base
Height is saved, strengthens stability.
Further, the leading screw is moved by the way of feed screw nut, and nut is integral with slider designs, such leading screw
During rotation, slide block is moved horizontally；
Further, the lead-screw drive mechanism adopts cross structure, save space.Whole transmission mechanism is set to two-layer：
Front-back positioning leading screw is placed on lower floor, drives the front-back work leading screw shell movement on upper strata；Left and right face positioning leading screw is placed on
Layer, drives the left and right face work leading screw shell movement of lower floor；Upper surface Y-direction movement leading screw is placed on upper strata, drives the upper table of lower floor
Face X is to mobile leading screw.
Further, the production line roller-way with it is described reprocess roller-way structure as, roller-way length is different：Motor is fixed on
On base, motor base expansion bolt is fixed on ground, and reductor also is secured on ground, motor coupler with slow down
Machine connects, and connects sprocket wheel on speed reducer output shaft, and sprocket wheel is rotated and drives chain to rotate, chain one end around speed reducer output shaft,
The other end is rotated on roller with multiple rods.
Further, in order to prevent from interfering, using circular design, rotating roller base is with external tooth for the rotating roller
Supporting, motor is similarly installed on rotating roller base the pivoting support of circle, and motor drives reductor, and reductor drives to be fixed
Spur gear on its output shaft, spur gear engagement pivoting support external toothing, so, motor can be rotated roller-way rotation.
Beneficial effect:The utility model replacement is original manually to be detected to amorphous alloy iron core and is classified, it is possible to
Automatically iron core not up to standard is reprocessed automatically, the production efficiency of amorphous alloy iron core is the arrangement increases, is improve non-
The destressing quality of peritectic alloy iron core, saves process time, saves recruitment cost, alleviates the working strength of work personnel
And work load, improve automaticity.
Description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 reprocesses the structural representation of automatic destressing device and automatic detection mechanism for the utility model；
Fig. 3 reprocesses the structural representation of automatic destressing device for the utility model；
Fig. 4 reprocesses the side view of automatic destressing device for the utility model；
Fig. 5 reprocesses the schematic diagram of the lead-screw drive mechanism of automatic destressing device for the utility model；
Fig. 6 reprocesses the partial schematic diagram of the lead-screw drive mechanism of automatic destressing device for the utility model.
Specific embodiment
The utility model is described in detail below in conjunction with accompanying drawing.
As shown in figures 1 to 6, a kind of performance of amorphous alloy iron core automatic detection device, including：Roller way system 100, reprocess from
Dynamic destressing device 200 and automatic detection mechanism 300；
The roller way system 100:Roller-way 102, the production line roller are reprocessed including what production line roller-way 101 and bifurcated were arranged
Road 101 and the intersection of roller-way 102 of reprocessing are provided with rotating roller 103；
The production line roller-way 101, reprocess to be equipped with roller-way 102 and rotating roller 103 and described reprocess automatic destressing
Device 200；
The automatic detection mechanism 300 is additionally provided with the rotating roller 103；
It is described to reprocess automatic destressing device 200：It includes a destressing mechanism 10：For hammer workpiece reach elimination should
Power effect；
One gantry type frame 20：Support lead-screw drive mechanism；
One lead-screw drive mechanism 30：The destressing mechanism is driven to complete three direction positioning of rectangular co-ordinate and movement；
Destressing mechanism 10 include cylinder 11, destressing mechanism base 12, rubber hammer 13, connecting rod 14, the afterbody of cylinder 11 with
Destressing mechanism base 12 is hinged, the head of cylinder 11 and one end hinge of connecting rod 14, and the other end of connecting rod 14 connects with the bolt of Rubber end 13
Connect, the middle part of connecting rod 14 is hinged with destressing mechanism base 12；Cylinder 11 is flexible during motion promotes connecting rod 14 around middle pin joint
Rotation, rubber hammer 13 carries out hammering destressing process to amorphous alloy iron core.Speed is adjusted immediately by adjusting the flow of cylinder 11
Degree, adjusts the air pressure of cylinder 11 to adjust impact immediately.
The destressing mechanism 10 is 8, in amorphous alloy iron core 40：Arrange per the destressing of 2, side on front-back direction
Mechanism 10, arranges per 1, side destressing mechanism 10,2 structures of destressing machine 10 are arranged in upper surface in left right direction.
The gantry type frame 20 is located on roller-way 50, and the bottom of the gantry type frame 20 is being bolted to roller
On the base in road 50, roller-way 50 arranges above amorphous alloy iron core 40.
The lead-screw drive mechanism 30：It is connected with servomotor, reductor by leading screw and is constituted.
The leading screw includes positioning leading screw, work leading screw, upper surface X to leading screw 31 and upper surface Y-direction leading screw 32, positioning filament
Thick stick positions leading screw 33 and left and right face positioning leading screw 34 including front-back, and work leading screw includes front-back work leading screw 35 and left and right face
Work leading screw 36；The top of gantry type frame 20 positions the shell of leading screw 33 and left and right face positioning leading screw 34 with bolt with front-back
Connection；
Front-back positions the slide block and front-back work leading screw 35 and left and right face work of leading screw 33 and left and right face positioning leading screw 34
Make the shell of leading screw 36 with bolt connection；The slide block and 6 destressings of front-back work leading screw 35 and left and right face work leading screw 36
Mechanism 10（Front-back 4 and 2, left and right face）Base with bolt connection；Slide blocks and upper surface Y-direction of the upper surface X to leading screw 31
The shell of leading screw 32 with bolt connection, the slide block of upper surface Y-direction leading screw 32 and 2 destressing mechanisms 10（Upper surface 2）Bottom
Seat is with bolt connection；
The gantry type frame 20：Using the section bar of aluminium alloy, four root posts 21 are provided with；Its bottom and the base of roller-way 50
Connection, top is connected with the housing bolts of positioning leading screw, and the bottom of gantry type frame 20 is directly connected deutomerite with the base of roller-way 50
Height is saved, strengthens stability.
The leading screw is moved by the way of feed screw nut, and nut is integral with slider designs, sliding when such leading screw rotates
Block is moved horizontally；
The lead-screw drive mechanism 30 adopts cross structure, save space.Whole transmission mechanism is set to two-layer：Front-back is determined
Position leading screw 33 is placed on lower floor, drives the front-back work leading screw 35 shell movement on upper strata；Left and right face positioning leading screw 34 is placed on upper strata,
Drive the left and right face work leading screw 36 shell movement of lower floor；Upper surface Y-direction movement leading screw 32 is placed on upper strata, drives the upper table of lower floor
Face X is to mobile leading screw 31.
As shown in fig. 6, work leading screw 35 is moved before and after connecting and drive on front-back positioning leading screw 33, work in front and back leading screw
35 connect and drive 4 destressing mechanisms 10 of front-back to move, the distance of 4 destressing mechanisms 10 and amorphous alloy iron core 40 with
Aforesaid movement and change；Connect and drive left and right work leading screw 36 to move on the positioning leading screw 34 of left and right face, left and right work leading screw
36 connect and drive 2, left and right face destressing mechanism 10 to move, the distance of 2 destressing mechanisms 10 and amorphous alloy iron core 40 with
Aforesaid movement and change.
Reprocess the operation principle of destressing device 200：
Feeding and position fixing process：Sensor on roller bed conveying line has recognized workpiece（Amorphous alloy iron core）In place
Afterwards, workpiece is delivered to into gantry type frame center to stop, according to the workpiece size for identifying, is placed on gantry type frame
Positioning leading screw movement in lead-screw drive mechanism, the destressing mechanism being placed on thereon moves to an off and stops after the suitable distance of workpiece
Only move.
The course of work：Work leading screw and upper surface X in screw mechanism to mobile leading screw starts to rotate, and drives destressing machine
Profile spacing liftoff movement of the structure along workpiece；Meanwhile, cylinder promotes hammering connecting rod and hammering block, hammering is carried out to workpiece and goes to answer
Power process.
Discharge process：After hammering destressing is processed, the cylinder rod of destressing mechanism shrinks, the positioning filament of lead-screw drive mechanism
Thick stick with work leading screw movement, to initial position, roller bed conveying line sees off workpiece.
The automatic detection mechanism 300:Insert including the second cylinder 301, the second air cylinder base 302, connector 303, detection
304, test socket 305 and detection support 306；The detection support 306 is a flanged steel pipe, and one end is being bolted to
Reprocess on the gantry type frame of automatic destressing device 200, the other end is with the fixed test plug 304 of bolt connection；Second gas
The expansion bolt of cylinder bottom seat 302 is fixed on ground, and the second cylinder 301 is adopted and is completely fixed form, with bolt and the second cylinder
Base 302 connects；Connector 303 is a cuboid bloom, the rod end external screw thread of the second cylinder 301 is threadedly coupled within one end, separately
One end is provided with flange, with the flange of test socket 305 with bolt connection；The test plug 304 or the test socket 305 with
Electric wire connection between amorphous alloy iron core 40.
The position of the test plug 304 and the test socket 305 can be exchanged.
The second cylinder 301 promotes test plug 304 to plug the energization of the control coil of test socket 305 during detection, by detection
Whether voltage is up to standard confirming whether amorphous alloy iron core 40 is qualified.
The production line roller-way 101 with it is described reprocess the structure of roller-way 102 as, roller-way length is different.Motor is fixed on bottom
On seat, motor base expansion bolt is fixed on ground, and reductor also is secured on ground, motor coupler and reductor
Connection, connects sprocket wheel on speed reducer output shaft, sprocket wheel is rotated and drives chain to rotate, chain one end around speed reducer output shaft, separately
One end rotates on roller with multiple rods.
The rotating roller 103 designs conglobate to prevent from interfering, and the base of rotating roller 103 is with external toothing
Pivoting support 131 supporting, motor is similarly installed on the base of rotating roller 103, and motor drives reductor 132, reductor
132 drive the spur gear 133 being fixed on its output shaft, spur gear 133 to engage the external toothing of pivoting support 131, so, motor
Roller-way 103 can be rotated to rotate.
As shown in figures 1 to 6, a kind of detection method of amorphous alloy iron core automatic detection device, comprises the steps：
1. amorphous alloy iron core 40 reaches automatic in rotating roller 103 through the conveying of production line roller-way 101
Stop during detection means 300；
2. automatic detection mechanism 300 the second cylinder 301 promote test socket 305 upwards with test plug 304
Grafting is powered, and the control system of automatic detection device 300 will voluntarily judge that amorphous is closed according to feedback voltage numerical value
Whether golden iron core 40 is qualified：
If qualified, then the second cylinder 301 drives test socket 305 to withdraw, and rotating roller 103 starts rotation
Turn, amorphous alloy iron core 40 passes through rotating roller 103, the next process on production line roller-way 101；
If unqualified, the second cylinder 301 drives test socket 305 to withdraw, then according to the amorphous alloy iron core for identifying
40 sizes, reprocess destressing device 200 and start to adjust the position of rubber hammer 13 according to the step in control program, and rubber hammer 13 is again
Carry out destressing hammering to amorphous alloy iron core 40 to reprocess, after hammering, pneumatic hammer returns to original position, and the second cylinder 301 promotes again inspection
Survey socket 305 to be powered with the grafting of test plug 304 upwards, carry out voltage detecting：If qualified, then enter according to above-mentioned certified products
Row is processed, if still unqualified, then test socket 305 withdraws, and rotating roller 103 rotates amorphous alloy iron core 40 to reprocessing
During 102 direction of roller-way, rotating roller 103 starts rotation with roller-way 102 is reprocessed, and underproof amorphous alloy iron core 40 is sent into and is returned
Repair roller-way 102.
Roller-way 101 is produced described in step 1 and is provided with sensor, the sensor is arrived recognizing amorphous alloy iron core 40
Up to stopping movement order during automatic detection mechanism 300.
Claims (7)
1. a kind of performance of amorphous alloy iron core automatic detection device, including：Roller way system, reprocess automatic destressing device and automatically
Testing agency；
The roller way system:Roller-way is reprocessed including what production line roller-way and bifurcated were arranged, the production line roller-way and described reprocess
Roller-way intersection is provided with rotating roller；
The production line roller-way, reprocess to be equipped with roller-way and rotating roller and described reprocess automatic destressing device；
The automatic detection mechanism is additionally provided with the rotating roller；
It is described to reprocess automatic destressing device：It is made up of destressing mechanism, gantry type frame and lead-screw drive mechanism；
The destressing mechanism include the first cylinder, destressing mechanism base, rubber hammer, connecting rod, the first tail cylinder with go should
Force mechanisms base is hinged, the first cylinder head and connecting rod one end hinge, the connecting rod other end and Rubber end bolt connection, connecting rod middle part
It is hinged with destressing mechanism base；The first Telescopic-cylinder promotes connecting rod to rotate around middle pin joint during motion, and rubber hammer is to non-
Peritectic alloy iron core carries out hammering destressing process；
Regulated the speed immediately by adjusting the first cylinder mass flow, adjust the first cylinder air pressure to adjust impact immediately；
The destressing mechanism is 8, in amorphous alloy iron core：Arrange on front-back direction per 2, side, cloth in left right direction
1, every side destressing mechanism is put, 2 destressing mechanisms are arranged in iron core upper surface；
The gantry type frame is located on roller-way, and the bottom of the gantry type frame is being bolted to the base of roller-way
On, amorphous alloy iron core is set above roller-way；
The lead-screw drive mechanism：It is connected with servomotor, reductor by leading screw and is constituted；
The leading screw includes positioning leading screw, work leading screw, upper surface X to leading screw and upper surface Y-direction leading screw, and positioning leading screw includes front
Leading screw and left and right face positioning leading screw are positioned below, and work leading screw includes front-back work leading screw and left and right face work leading screw；Gantry
The top of open frame positions the shell of leading screw and left and right face positioning leading screw with bolt connection with front-back；
Outside the slide block and front-back work leading screw and left and right face work leading screw of front-back positioning leading screw and left and right face positioning leading screw
Shell is with bolt connection；The base of the slide block and 6 destressing mechanisms of front-back work leading screw and left and right face work leading screw is with bolt
Connection；Upper surface X to the slide block of leading screw and the shell of upper surface Y-direction leading screw with bolt connection, the slide block of upper surface Y-direction leading screw with
The base of 2 destressing mechanisms is with bolt connection；
The automatic detection mechanism:Including the second cylinder, the second air cylinder base, connector, test plug, test socket, detection
Support；The detection support is a flanged steel pipe, and one end is being bolted to reprocess the planer-type machine of automatic destressing device
On frame, the other end is with the fixed test plug of bolt connection；Second air cylinder base expansion bolt is fixed on ground, the second gas
Cylinder is connected with bolt using form is completely fixed with the second air cylinder base；Connector is a cuboid bloom, and one end is with internal thread
Connect the second cylinder rod end external screw thread, the other end is provided with flange, with the flange of test socket with bolt connection；The test plug
Or electric wire connection between the test socket and amorphous alloy iron core.
2. performance of amorphous alloy iron core automatic detection device as claimed in claim 1, it is characterised in that：The test plug and
The position of the test socket can be exchanged.
3. performance of amorphous alloy iron core automatic detection device as claimed in claim 1, it is characterised in that：The planer-type machine
Frame：Using the section bar of aluminium alloy, four root posts are provided with；Its bottom is connected with the base of roller-way, the shell of top and positioning leading screw
Bolt connection.
4. performance of amorphous alloy iron core automatic detection device as claimed in claim 1, it is characterised in that：The leading screw adopts silk
The mode of thick stick nut is moved, and nut is integral with slider designs.
5. performance of amorphous alloy iron core automatic detection device as claimed in claim 1, it is characterised in that：The lead screw transmission machine
Structure adopts cross structure；Whole transmission mechanism is set to two-layer：Front-back positioning leading screw is placed on lower floor, drives the front-back work on upper strata
Make the movement of leading screw shell；Left and right face positioning leading screw is placed on upper strata, drives the left and right face work leading screw shell movement of lower floor；Upper surface
Y-direction movement leading screw is placed on upper strata, drives the upper surface X of lower floor to mobile leading screw.
6. performance of amorphous alloy iron core automatic detection device as claimed in claim 1, it is characterised in that：The production line roller-way
With it is described reprocess roller-way structure as, roller-way length is different：Motor is fixed on base, and motor base expansion bolt is fixed on ground
On face, reductor also is secured on ground, and motor coupler is connected with reductor, and sprocket wheel is connected on speed reducer output shaft,
Sprocket wheel is rotated and drives chain to rotate, and around speed reducer output shaft, the other end turns on roller with multiple rods for chain one end
It is dynamic.
7. performance of amorphous alloy iron core automatic detection device as claimed in claim 1, it is characterised in that：The rotating roller is adopted
With circular design, rotating roller base is supported with the pivoting support with external toothing, and motor is similarly installed at rotating roller bottom
On seat, motor drives reductor, reductor to drive the spur gear being fixed on its output shaft, spur gear engagement pivoting support external tooth
Circle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621000879.0U CN206122202U (en) | 2016-08-31 | 2016-08-31 | Metallic glass iron core automatic checkout device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621000879.0U CN206122202U (en) | 2016-08-31 | 2016-08-31 | Metallic glass iron core automatic checkout device |
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| Publication Number | Publication Date |
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| CN206122202U true CN206122202U (en) | 2017-04-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180006A (en) * | 2016-08-31 | 2016-12-07 | 上海史密富智能装备股份有限公司 | Amorphous alloy iron core automatic detection device and detection method thereof |
-
2016
- 2016-08-31 CN CN201621000879.0U patent/CN206122202U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180006A (en) * | 2016-08-31 | 2016-12-07 | 上海史密富智能装备股份有限公司 | Amorphous alloy iron core automatic detection device and detection method thereof |
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