CN201281469Y - Horizontal type assembling machine for internal chamber for water heater - Google Patents
Horizontal type assembling machine for internal chamber for water heater Download PDFInfo
- Publication number
- CN201281469Y CN201281469Y CNU2008200276685U CN200820027668U CN201281469Y CN 201281469 Y CN201281469 Y CN 201281469Y CN U2008200276685 U CNU2008200276685 U CN U2008200276685U CN 200820027668 U CN200820027668 U CN 200820027668U CN 201281469 Y CN201281469 Y CN 201281469Y
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- water heater
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Abstract
The utility model discloses an inner liner horizontal type assembling machine of a water heater. The utility model includes a bed body, a left machine head, a right machine head and a control system, both the left machine head and the right machine head are connected with a propulsion cylinder which can push the left machine head and the right machine head to move on the bed body, both the left machine head and the right machine head include a vertical frame, a spinning mechanism, a shaping mechanism and a sealing mould. The two sealing moulds are arranged on respective machine head with rotation along axial direction, a rotating mechanism which controls the rotation of the sealing mould on the machine head is arranged on one machine head of the two machine heads. When the utility model assembles the inner liner of the water heater, work pieces are rotated, a spinning wheel of the spinning mechanism is rotated with the work pieces and rolls the work pieces, the work pieces are rotated for few cycles, so the assembling of the work pieces can be finished, the assembling of one work piece only needs ten seconds, the speed of assembling is rapid, the efficiency is high, and the success rate is high.
Description
Technical field
The utility model relates to a kind of process equipment of water heater, and particularly a kind of water heater liner horizontal group is to machine.
Background technology
The water heater liner group that is used at present produce has two big class formation forms to machine, and a kind of is vertical, manual material loading, efficient is low, labour intensity is big, and another kind is horizontal, automatic or semi-automatic material loading, in organizing to process, middle tube maintains static, and end socket is packed middle under the promotion of both sides unit head, and end socket and middle tube all do not rotate, depended on pressure is its consolidation, the percent defective height.
Summary of the invention
The technical problems to be solved in the utility model is: provide a kind of group to the high water heater liner horizontal group of efficient height, success rate to machine.
In order to solve the problems of the technologies described above, the utility model comprises lathe bed, left head, right head and control system, a left side head and right head all are connected with and can promote the propelling oil cylinder that left head and right head move on lathe beds, left side head and right head have included vertical frame, spinning machine, reshaping device and end socket mould, but being arranged on separately the head of described two end socket mould axial rotation has a head to be provided with the rotating mechanism that the end socket mould on this head of control rotates in described two heads.
In order to make it simple in structure, described two advance oil cylinder all to be connected with corresponding head by axle box, axle box comprises casing and the main shaft that can rotate in casing, axle box is fixed on the vertical frame, advance the piston rod and the casing of oil cylinder to fix, end socket mould and main shaft fix, and described rotating mechanism is connected with an adjacent main shaft.
Fast for the ease of material loading and material loading speed, the utility model includes feed mechanism, feed mechanism comprises crane, travelling car, two wishbones and takes off the material platform, the middle part that is arranged on lathe bed that crane can move up and down, take off the top surface inclination of material platform, take off the side that the material platform is arranged on the lathe bed middle part, take off the high end of material platform towards lathe bed, what travelling car can move horizontally is arranged on the crane, and two wishbones are fixed on the travelling car.
In order to be suitable for organizing the workpiece to different length and different-diameter, the two ends, the left and right sides of described lathe bed respectively are provided with a head position adjusting mechanism, and the head position adjusting mechanism is connected with advancing oil cylinder, and described spinning machine is connected with Height Adjustment mechanism.
In order to control conveniently, described control system is the PLC programmable control system.
The beneficial effects of the utility model are: the utility model is when being grouping water heater liner, the workpiece rotation, the spinning wheel of spinning machine carries out roll extrusion with the workpiece rotation and to workpiece, workpiece rotates several weeks, it is right to finish the group of workpiece, the group of a workpiece is to only needing tens seconds, organize fast to speed, efficient is high, success rate is high.And material loading speed is fast, and head and spinning machine position are adjustable, and is right with the end socket group applicable to the middle tube of different-diameter, different length.
Description of drawings
Fig. 1 is the utility model structural representation; Fig. 2 is a W-W cutaway view among Fig. 1; Fig. 3 is the structural representation of feed mechanism of the present utility model;
Among the figure: 1, head position adjusting mechanism, 2, advance oil cylinder, 3, left head, 4, axle box, 5, vertical frame, 6, Height Adjustment mechanism, 7, spinning machine, 8, slide unit, 9, end socket mould, 10, reshaping device, 11, feed mechanism, 12, right head, 13, rotating mechanism, 14, lathe bed, 15, take off the material platform, 16, lead, 17, cylinder, 18, crane, 19, travelling car, 20, Rodless cylinder, 21, wishbone, 22, shaping arc plate.
The specific embodiment
As Fig. 1, Fig. 2 and a kind of specific embodiment shown in Figure 3, it comprises lathe bed 14, left head 3, right head 12, feed mechanism 11, rotating mechanism 13 and control system.
Left side head 3 comprises axle box 4, vertical frame 5, Height Adjustment mechanism 6, spinning machine 7, slide unit 8, end socket mould 9 and reshaping device 10.Left side head 3 also is connected with one can promote propelling oil cylinder 2 and the head position adjusting mechanism 1 that it moves on lathe bed 14.
Advance the cylinder body of oil cylinder 2 to be fixed on the bearing, bearing slidably is arranged on the left end of lathe bed 14, vertical frame 5 is contained on the axle box 4, fine setting can be done in its position, axle box 4 comprises casing and main shaft, and main shaft is bearing in the casing with two bearings, advances the piston rod of oil cylinder 2 to connect mutually with the casing left end, the right-hand member of main shaft is connecting end socket mould 9, and makes the central lines of main shaft and end socket mould 9.Reshaping device 10 is contained on the vertical frame 5, and slide unit 8 is arranged on the vertical frame 5 by Height Adjustment mechanism 6, and spinning machine 7 is installed on the slide unit 8, and the handwheel of rotation Height Adjustment mechanism 6 can make slide unit 8 drive spinning machine 7 and slide up and down along vertical frame 5.
Spinning machine 7 is made up of spinning oil cylinder, adjusting device, spinning wheel etc., and spinning wheel can be done feed motion under the spinning oil cylinder promotes, and the horizontal movement in available again manual adjustments is finished among a small circle is so that satisfy the different needs of end socket height dimension of different size.
Reshaping device 10 is made up of shaping oil cylinder, slide block, connecting rod, crank, axis, shaping arc plate 22 etc., under the promotion of shaping oil cylinder, the shaping arc plate 22 of two symmetric arrangement can near or away from, two arc plate intrados form a circle when close, its diameter equals to be organized the diameter of centering tube, away from the time shaping arc plate 22 break away from tube so that left and right head is retreated, allow workpiece horizontal movement forward, shifted onto by feed mechanism and take off output automatically on the material platform; Shaping arc plate 22 has plurality of specifications, to satisfy middle needs of different-diameter.
Head position adjusting mechanism 1 is a leading screw screw guiding mechanism, and leading screw is arranged on the lathe bed 14, and screw and bearing fix.Be fixed on handwheel on the leading screw by rotation, screw driven advance moving of oil cylinder 2 and left head 3.
As shown in Figure 3, feed mechanism 11 is arranged on the middle part of lathe bed 14, feed mechanism 11 comprises crane 18, travelling car 19, four wishbones 21 and takes off material platform 15, take off the top surface inclination of material platform 15, take off material platform 15 and be arranged on the side at lathe bed 14 middle parts, take off the high end of material platform 15 towards lathe bed 14.Crane 18 is arranged on the middle part of lathe bed 14, two leads 16 are arranged on the crane 18, be inserted in respectively in two fairleads on the lathe bed 14, lead and fairlead precision-fit, thus make crane 18 under the promotion of the cylinder of vertically installing 17, to move up and down stably; The cylinder body of Rodless cylinder 20 is fixed on the crane 18, and an end of travelling car 19 is fixed on the sliding shoe of Rodless cylinder 20, and it can move along planar horizontal on the crane 18 under the driving of Rodless cylinder 20, and four wishbones 21 are fixed on the travelling car 19.The inboard of wishbone 21 is provided with magnet; Wishbone 21 can be done and move both vertically and horizontal movement under the promotion of two cylinders, and movement locus is a rectangle, can reach upper left position, position, lower-left, position, bottom right, upper right position, upper left position successively Therefore, feed mechanism 11 can be described as the step-by-step movement feed mechanism.
Control system comprises hydraulic control system, atmospheric control, electric control system, controls machinery, hydraulic pressure, pneumatic, electric element action in the complete machine respectively.Electric control system can adopt the PLC programming Control, and can realize control automatically and manually control switching.Also can adopt other control system.
The course of work: 1, according to inner bag assembly length, rotate the handwheel of two head position adjusting mechanisms 1, make two heads be in the precalculated position by scale label;
2. according to middle tube diameter to be processed, press scale label and adjust spinning machine 7 height;
3. it is the next that crane 18 is in, and travelling car 19 is in right position;
4. manually left and right end socket is put into left and right mould 9, magnet sucks end socket;
5. manually tube in first is placed on the left wishbone 21 on the travelling car 19;
6. start the PLC control program, machine will be finished following work in order automatically:
(1) travelling car 19 rises under the driving of cylinder with crane 18, and tube in first is delivered in the main frame range of work, and is coaxial with main shaft;
(2) left head 3, right head 12 are done feed motion to lathe bed 14 middle parts under the promotion that advances oil cylinder 2, at this moment, shaping arc plate 22 was in open configuration before this, along with shaping arc plate 22 enters the working region, after the tube cylindrical, shaping arc plate 22 closed up rapidly under the driving of oil cylinder during just shaping arc plate 22 was enclosed within, and middle tube is embraced into just round, in under the promotion that advances oil cylinder 2 end socket being packed into simultaneously tin and with Work-sheet pressing, shaping arc plate 22 unclamps subsequently;
(3) travelling car 19 descends with crane 18;
(4) electric motor starting of rotating mechanism 13, because of workpiece is clamped between the two end socket moulds, workpiece rotates with the end socket mould;
The spinning oil cylinder of (5) two spinning machines 7 moves simultaneously, drives the flange place that spinning wheel moved down and compressed middle tube, so spinning wheel beginning under certain oil pressure effect is carried out roll extrusion with the workpiece rotation and to workpiece, promptly is grouping work, can organize in tens seconds;
(6) spinning wheel is return the original place automatically, the motor stall of rotating mechanism 13;
(7) put tube in second on right wishbone 21, travelling car 19 rises for the second time with crane 18, and its left wishbone 21 is caught first and organized right workpiece;
(8) left head 3, right head 12 are return original position under the driving that advances oil cylinder 2;
(9) travelling car 19 moves to left under Rodless cylinder 20 promotes, left side wishbone 21 is placed on unit one and takes off on the material platform 15, right wishbone 21 places tube in second on the main frame main shaft, and main frame begins second workpiece group (at this moment needing put second group of end socket on left and right mould);
(10) travelling car 19 descends with crane 18, and unit one is along taking off the 15 inclined-plane automatic rolling outputs of material platform;
(11) travelling car 19 moves to right, and returns to original state, and is ready for rising once more.
Machine comes to this under the condition of manually auxiliary material loading, and each procedure such as one and another middle tube correction, end socket are packed into, joint spinning are finished in circulation, continuous operation automatically, will organize the output automatically one by one of right workpiece simultaneously again.
Claims (5)
1. a water heater liner horizontal group is to machine, comprise lathe bed (14), left side head (3), right head (12) and control system, a left side head (3) and right head (12) all are connected with and can promote left head and right head is gone up mobile propelling oil cylinder (2) at lathe bed (14), left side head (3) and right head (12) have included vertical frame (5), spinning machine (7), reshaping device (10) and end socket mould (9), it is characterized in that: described two end socket moulds (9) but being arranged on separately the head of axial rotation has a head to be provided with the rotating mechanism (13) that the end socket mould (9) on this head of control rotates in described two heads.
2. water heater liner horizontal group according to claim 1 is to machine, it is characterized in that: described two advance oil cylinder (2) all to be connected with corresponding head by axle box (4), axle box (4) comprises casing and the main shaft that can rotate in casing, axle box (4) is fixed on the vertical frame (5), advance the piston rod and the casing of oil cylinder (2) to fix, end socket mould (9) and main shaft fix, and described rotating mechanism (13) is connected with an adjacent main shaft.
3. water heater liner horizontal group according to claim 1 and 2 is to machine, it is characterized in that: include feed mechanism (11), feed mechanism (11) comprises crane (18), travelling car (19), two wishbones (21) and take off the material platform (15), the middle part that is arranged on lathe bed (14) that crane (18) can move up and down, take off the top surface inclination of material platform (15), take off and expect that platform (15) is arranged on a side at lathe bed (14) middle part, take off the high end of material platform (15) towards lathe bed (14), what travelling car (19) can move horizontally is arranged on the crane (18), and two wishbones (21) are fixed on the travelling car (19).
4. water heater liner horizontal group according to claim 1 and 2 is to machine, it is characterized in that: the two ends, the left and right sides of described lathe bed (14) respectively are provided with a head position adjusting mechanism (1), head position adjusting mechanism (1) is connected with advancing oil cylinder (2), and described spinning machine is connected with Height Adjustment mechanism (6).
5. water heater liner horizontal group according to claim 3 is characterized in that machine: described control system is the PLC programmable control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200276685U CN201281469Y (en) | 2008-09-02 | 2008-09-02 | Horizontal type assembling machine for internal chamber for water heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200276685U CN201281469Y (en) | 2008-09-02 | 2008-09-02 | Horizontal type assembling machine for internal chamber for water heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201281469Y true CN201281469Y (en) | 2009-07-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200276685U Expired - Fee Related CN201281469Y (en) | 2008-09-02 | 2008-09-02 | Horizontal type assembling machine for internal chamber for water heater |
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| CN (1) | CN201281469Y (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101670564B (en) * | 2009-09-18 | 2011-01-19 | 山东法因数控机械股份有限公司 | Water heater liner horizontal assembling machine capable of quickly positioning liner |
| CN103447830A (en) * | 2013-09-18 | 2013-12-18 | 山东法因数控机械股份有限公司 | Multifunctional assembling machine heads and multifunctional assembling machine for inner containers of water heaters |
| CN104226831A (en) * | 2014-09-02 | 2014-12-24 | 山东法因数控机械股份有限公司 | Water heater double-layer inner liner pairing machine |
| CN104384810A (en) * | 2014-11-24 | 2015-03-04 | 新兴能源装备股份有限公司 | Low-temperature heat insulation gas cylinder horizontal seal head assembly device |
| CN104723100A (en) * | 2015-03-10 | 2015-06-24 | 佛山市顺德区杰峰工业自动化有限公司 | Automatic assembling machine |
| CN105690062A (en) * | 2016-04-25 | 2016-06-22 | 新兴能源装备股份有限公司 | LNG (liquefied natural gas) cylinder inner barrel and outer barrel nesting tool |
| CN108555093A (en) * | 2018-04-11 | 2018-09-21 | 广东惠洁宝电器有限公司 | Novel extrusion type forming machine |
| CN110640007A (en) * | 2019-09-12 | 2020-01-03 | 太原科技大学 | Vertical and horizontal dual-purpose spinning machine |
| CN111200925A (en) * | 2019-12-31 | 2020-05-26 | 南京沃联科技有限公司 | Antistatic SMT feeding and discharging rack |
| CN112692529A (en) * | 2020-12-10 | 2021-04-23 | 郑州海尔新能源科技有限公司 | Inner container team forming device |
-
2008
- 2008-09-02 CN CNU2008200276685U patent/CN201281469Y/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101670564B (en) * | 2009-09-18 | 2011-01-19 | 山东法因数控机械股份有限公司 | Water heater liner horizontal assembling machine capable of quickly positioning liner |
| CN103447830A (en) * | 2013-09-18 | 2013-12-18 | 山东法因数控机械股份有限公司 | Multifunctional assembling machine heads and multifunctional assembling machine for inner containers of water heaters |
| CN104226831A (en) * | 2014-09-02 | 2014-12-24 | 山东法因数控机械股份有限公司 | Water heater double-layer inner liner pairing machine |
| CN104384810A (en) * | 2014-11-24 | 2015-03-04 | 新兴能源装备股份有限公司 | Low-temperature heat insulation gas cylinder horizontal seal head assembly device |
| CN104723100A (en) * | 2015-03-10 | 2015-06-24 | 佛山市顺德区杰峰工业自动化有限公司 | Automatic assembling machine |
| CN105690062A (en) * | 2016-04-25 | 2016-06-22 | 新兴能源装备股份有限公司 | LNG (liquefied natural gas) cylinder inner barrel and outer barrel nesting tool |
| CN108555093A (en) * | 2018-04-11 | 2018-09-21 | 广东惠洁宝电器有限公司 | Novel extrusion type forming machine |
| CN110640007A (en) * | 2019-09-12 | 2020-01-03 | 太原科技大学 | Vertical and horizontal dual-purpose spinning machine |
| CN111200925A (en) * | 2019-12-31 | 2020-05-26 | 南京沃联科技有限公司 | Antistatic SMT feeding and discharging rack |
| CN112692529A (en) * | 2020-12-10 | 2021-04-23 | 郑州海尔新能源科技有限公司 | Inner container team forming device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090729 Termination date: 20140902 |
|
| EXPY | Termination of patent right or utility model |