CN104226831A - Water heater double-layer inner liner pairing machine - Google Patents
Water heater double-layer inner liner pairing machine Download PDFInfo
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- CN104226831A CN104226831A CN201410441531.4A CN201410441531A CN104226831A CN 104226831 A CN104226831 A CN 104226831A CN 201410441531 A CN201410441531 A CN 201410441531A CN 104226831 A CN104226831 A CN 104226831A
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- headstock
- positioning module
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- water heater
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Abstract
The invention discloses a water heater double-layer inner liner pairing machine, which comprises a machine body, wherein a left machine head, a jacket support positioning block and a right machine head are sequentially arranged on the machine body from left to right, the left machine head comprises a left machine head seat, a left positioning mold and a left extrusion mechanism, the left positioning mold and the left extrusion mechanism are arranged on the left machine head seat, a left machine head position propelling mechanism and a left machine head position regulating mechanism are arranged between the left machine head seat and the machine body, a jacket positioning frame with regulated left and right positions is arranged on a vertical support frame, and a positioning groove matched with a water pipe arranged on the bottom of a jacket is formed in the jacket positioning frame. The water heater double-layer inner liner pairing machine has the advantages that an inner liner is precisely positioned through a right positioning mold, the jacket is precisely positioned through the jacket support positioning mechanism, the positioning is precise, during the pairing, the jacket is motionless, the inner liner only does axial movement, the inner liner and the jacket cannot generate relative rotation, and the inner liner can be easily controlled to move in place, so that dimension precision of a finished product is high, the product quality is good, and in addition, the pairing efficiency is high.
Description
Technical field
The present invention relates to a kind of water heater double-layer inner containers grouping machine.
Background technology
In solar water heater industry, in order to improve the thermal efficiency to water heating, a kind of double-layer inner containers version of nearest release, namely increase one deck chuck more outward at common inner bag, muscle is rolled in advance in chuck two ends, narrow outer wide trapezoidal groove in being formed, because the water pipe on inner bag and the water pipe on chuck have the relative position requirement of degree of precision, so, after inner bag is loaded chuck, chuck can not be made to rotate, and chuck and inner bag strong bonded can only be integrated by fashion of extrusion.At present the equipment that inner bag and chuck are combined is existed a lot of defect, or manual operations too much, efficiency is low, or group is not to tight, and gap is large, or water pipe position error is large, and quality is low, can not meet instructions for use.
Summary of the invention
The technical problem to be solved in the present invention is: the water heater double-layer inner containers grouping machine providing a kind of registration.
In order to solve the problems of the technologies described above, the present invention includes lathe bed, lathe bed is from left to right disposed with left head, chuck supporting and positioning mechanism and right head, left head comprises left headstock and the left positioning module that is arranged on left headstock and left pressing mechanism, being provided with left Handpiece Location between left headstock and lathe bed advances into mechanism and left Handpiece Location guiding mechanism, chuck supporting and positioning mechanism comprises staking and chuck locating rack, what left and right, chuck locating rack position was adjustable is arranged on staking, chuck locating rack is provided with chuck bottom on the detent that matches of water pipe, the notch of detent is towards the right side, right head comprises right headstock, right pressing mechanism, right positioning module and right positioning module propulsive mechanism, right pressing mechanism, right positioning module and right positioning module propulsive mechanism are arranged on right headstock, right positioning module is provided with inner bag end water pipe locating hole, right head propulsive mechanism and right Handpiece Location guiding mechanism is provided with between right headstock and lathe bed.
In order to make the group of chuck and inner bag to easy to operate, described left pressing mechanism and right pressing mechanism are the pressing mechanisms that structure is identical, described pressing mechanism comprises extrusion die, lower extrusion die, extrusion oil cylinder, outside framework and the interior balladeur train be arranged in outside framework, upper extrusion die is fixed on interior balladeur train, lower extrusion die is arranged on outside framework, extrusion oil cylinder axis vertical is arranged, the cylinder body of extrusion oil cylinder is fixed on outside framework, piston rod and the interior balladeur train of extrusion oil cylinder are fixed, when upper extrusion die and lower extrusion die matched moulds, upper extrusion die and lower extrusion die form circular nib, left headstock and right headstock are equipped with upright guide rail, described left pressing mechanism and the outside framework of right pressing mechanism and interior balladeur train are all slidably arranged on the upright guide rail on corresponding headstock.
For the ease of regulating the position of chuck locating rack, described chuck locating rack is connected with lead by adjusting screw with staking, one end of lead is fixed on chuck locating rack, lead sliding plug is on staking, lead is horizontally disposed with, adjusting screw one end and chuck locating rack are rotationally connected, and adjusting screw is provided with screw, and screw is fixed on staking.
For ease of realizing automatic control, the present invention also includes PLC control system, and described right positioning module propulsive mechanism is twin-stage oil cylinder, and left head propulsive mechanism and right head propulsive mechanism are oil cylinder, and the hydraulic circuit of all oil cylinders is connected with PLC control system.Carry out control group to operation by PLC control system, alleviate the labour intensity of operator, substantially increase production efficiency.
For reducing the propelling movement resistance of inner bag, described right headstock is provided with the inner bag slideway of V-shape, and the two sides of inner bag slideway are provided with row's cylinder.
For the ease of the position of the left positioning module of accurate adjustment, between described left positioning module and left headstock, be provided with left positioning module position adjusting mechanism.
In order to easy to adjust, described left Handpiece Location guiding mechanism, right Handpiece Location guiding mechanism and left positioning module position adjusting mechanism are screw-nut governor motion.
The invention has the beneficial effects as follows: the present invention is accurately located inner bag by right positioning module, by chuck supporting and positioning mechanism, chuck is accurately located, registration, when group pair, chuck is motionless, inner bag only has axially-movable, inner bag and chuck can not relatively rotate, and are easy to control inner bag motion and put in place, make the dimensional accuracy of finished product high, good product quality, and group is high to efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the left pressing mechanism enlarged drawing in Fig. 1;
Fig. 3 is the K-K cut-away enlarged view of Fig. 1;
In figure: 1, left positioning module position adjusting mechanism, 2, left headstock, 3, left positioning module, 4, left pressing mechanism, 5, chuck, 6, right pressing mechanism, 7, cylinder, 8, inner bag, 9, right positioning module, 10, twin-stage oil cylinder, 11, right headstock, 12, right Handpiece Location guiding mechanism, 13, lathe bed, 14, chuck locating rack, 15, lead, 16, staking, 17, adjusting screw, 18, left Handpiece Location guiding mechanism, 19, upright guide rail.
4-1, extrusion oil cylinder, 4-2, outside framework, 4-3, interior balladeur train, 4-4, upper extrusion die, 4-5, lower extrusion die.
Detailed description of the invention
A kind of specific embodiment as shown in Figure 1, Figure 2 and Figure 3, it comprises lathe bed 13, lathe bed 13 is from left to right disposed with left head, chuck supporting and positioning mechanism and right head.
Left head comprises left headstock 2 and the left positioning module 3 be arranged on left headstock 2 and left pressing mechanism 4, is provided with left head propulsive mechanism and left positioning module position adjusting mechanism 1 between left positioning module 3 and left headstock 2.Left Handpiece Location guiding mechanism 1 is provided with between left headstock 2 and lathe bed 13.As shown in Figures 2 and 3, left pressing mechanism 4 comprises extrusion die 4-4, lower extrusion die 4-5, extrusion oil cylinder 4-1, outside framework 4-2 and the interior balladeur train 4-3 be arranged in outside framework 4-2, upper extrusion die 4-4 is fixed on interior balladeur train 4-3, lower extrusion die 4-5 is arranged on outside framework 4-2, extrusion oil cylinder 4-1 axis vertical is arranged, the cylinder body of extrusion oil cylinder 4-1 is fixed on outside framework 4-2, piston rod and the interior balladeur train 4-3 of extrusion oil cylinder 4-1 fix, when upper extrusion die 4-4 and lower extrusion die 4-5 matched moulds, upper extrusion die 4-4 and lower extrusion die 4-5 forms circular nib, left headstock 2 is provided with four upright guide rails 19, outside framework 4-2 and interior balladeur train 4-3 is all slidably arranged on two upright guide rails 19.
Chuck supporting and positioning mechanism comprises staking 16 and chuck locating rack 14, what left and right, chuck locating rack 14 position was adjustable is arranged on staking 16, chuck locating rack 14 is provided with the detent matched with the water pipe on the bottom of chuck 5, the notch of detent is towards the right side, chuck locating rack 14 is connected with lead 15 by adjusting screw 17 with staking 16, one end of lead 15 is fixed on chuck locating rack 14, lead 15 sliding plug is on staking 16, lead 15 is horizontally disposed with, adjusting screw 17 one end and chuck locating rack 14 are rotationally connected, adjusting screw 17 is provided with screw, screw is fixed on staking 16.
Right head comprises right headstock 11, right pressing mechanism 6, right positioning module 9 and twin-stage oil cylinder 10, right pressing mechanism 6, right positioning module 9 and twin-stage oil cylinder 10 are arranged on right headstock 11, right headstock 11 is provided with the inner bag slideway of V-shape, and the two sides of inner bag slideway are provided with row's cylinder 7.Right positioning module 9 is provided with the end water pipe locating hole of inner bag 8, is provided with right head propulsive mechanism and right Handpiece Location guiding mechanism 12 between right headstock 11 and lathe bed 13.
Left Handpiece Location guiding mechanism 18, right Handpiece Location guiding mechanism 12 and left positioning module position adjusting mechanism 1 are screw-nut governor motion, are existing position adjusting mechanisms.
Left head propulsive mechanism and right head propulsive mechanism are oil cylinder, and the propelling of left and right head and position adjustments all adopt the normal technology of existing grouping machine, and this grouping machine can also arrange PLC control system, for controlling the hydraulic circuit of all oil cylinders.
Double-layer inner containers group is to method:
1., according to inner bag length, regulate the position of two heads;
2., according to chuck length to be processed, rotate adjusting screw, make chuck locating rack be in appropriate location;
5. chuck is placed on staking, makes the water pipe bottom chuck insert detent;
6. inner bag is placed on the slideway of right head, and makes two water pipes aim at two locating holes of right positioning module;
7. left and right head propulsive mechanism propelling cylinder action simultaneously, left and right head moves in the middle part of lathe bed, when left and right pressing mechanism aligns with the groove at the two ends of chuck, stops advancing;
8. liang extrusion oil cylinder action simultaneously, upper and lower extrusion die draws close certain distance (but less than extreme position) simultaneously mutually, carries out shaping, be corrected to positive round by its ovality to chuck two ends, for next step dress inner bag is ready;
9. twin-stage oil cylinder starts, and promotes right positioning module and advances, insert in the locating hole of right positioning module to inner bag upper hose;
10. along with twin-stage cylinder piston rod continue stretch out; Right positioning module inner concave withstands inner bag right end socket dome face, so inner bag moves to left under twin-stage oil cylinder pushing, penetrates chuck, till the left end socket of inner bag is stopped by left positioning module inner concave.At inner bag through in chuck process, because chuck and inner bag all can not rotate, ensure that the accuracy of both water pipes diametrically position, meanwhile, due to chuck water pipe stop by chuck locating rack, thus ensure that chuck can not be moved to the left by inner bag dragging.
11. liang of extrusion oil cylinder secondary actions, two draw close further to upper and lower extrusion die, until extreme position, now go up lower curved plate and embrace into positive round, chuck groove is extruded and puts in place, forms seamless docking with inner bag cylindrical.
12. liang of extrusion oil cylinder piston rods are retracted, and two separate automatically to upper and lower extrusion die, for left and right head exits vacating space;
13. liang of head repositions under propulsive mechanism drives;
The double-layer inner containers that 14. artificial taking-up chucks and inner bag are combined into one, a cycle period completes.
Claims (7)
1. a water heater double-layer inner containers grouping machine, it is characterized in that: comprise lathe bed, lathe bed is from left to right disposed with left head, chuck supporting and positioning mechanism and right head, left head comprises left headstock and the left positioning module that is arranged on left headstock and left pressing mechanism, being provided with left Handpiece Location between left headstock and lathe bed advances into mechanism and left Handpiece Location guiding mechanism, chuck supporting and positioning mechanism comprises staking and chuck locating rack, what left and right, chuck locating rack position was adjustable is arranged on staking, chuck locating rack is provided with chuck bottom on the detent that matches of water pipe, the notch of detent is towards the right side, right head comprises right headstock, right pressing mechanism, right positioning module and right positioning module propulsive mechanism, right pressing mechanism, right positioning module and right positioning module propulsive mechanism are arranged on right headstock, right positioning module is provided with inner bag end water pipe locating hole, right head propulsive mechanism and right Handpiece Location guiding mechanism is provided with between right headstock and lathe bed.
2. water heater double-layer inner containers grouping machine according to claim 1, it is characterized in that: described left pressing mechanism and right pressing mechanism are the pressing mechanisms that structure is identical, described pressing mechanism comprises extrusion die, lower extrusion die, extrusion oil cylinder, outside framework and the interior balladeur train be arranged in outside framework, upper extrusion die is fixed on interior balladeur train, lower extrusion die is arranged on outside framework, extrusion oil cylinder axis vertical is arranged, the cylinder body of extrusion oil cylinder is fixed on outside framework, piston rod and the interior balladeur train of extrusion oil cylinder are fixed, when upper extrusion die and lower extrusion die matched moulds, upper extrusion die and lower extrusion die form circular nib, left headstock and right headstock are equipped with upright guide rail, described left pressing mechanism and the outside framework of right pressing mechanism and interior balladeur train are all slidably arranged on the upright guide rail on corresponding headstock.
3. water heater double-layer inner containers grouping machine according to claim 2, it is characterized in that: described chuck locating rack is connected with lead by adjusting screw with staking, one end of lead is fixed on chuck locating rack, lead sliding plug is on staking, lead is horizontally disposed with, adjusting screw one end and chuck locating rack are rotationally connected, and adjusting screw is provided with screw, and screw is fixed on staking.
4. water heater double-layer inner containers grouping machine according to claim 2, it is characterized in that: also include PLC control system, described right positioning module propulsive mechanism is twin-stage oil cylinder, left head propulsive mechanism and right head propulsive mechanism are oil cylinder, and the hydraulic circuit of all oil cylinders is connected with PLC control system.
5. according to the water heater double-layer inner containers grouping machine in claim 1-4 described in any one, it is characterized in that: described right headstock is provided with the inner bag slideway of V-shape, the two sides of inner bag slideway are provided with row's cylinder.
6. water heater double-layer inner containers grouping machine according to claim 5, is characterized in that: be provided with left positioning module position adjusting mechanism between described left positioning module and left headstock.
7. water heater double-layer inner containers grouping machine according to claim 6, is characterized in that: described left Handpiece Location guiding mechanism, right Handpiece Location guiding mechanism and left positioning module position adjusting mechanism are screw-nut governor motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410441531.4A CN104226831A (en) | 2014-09-02 | 2014-09-02 | Water heater double-layer inner liner pairing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410441531.4A CN104226831A (en) | 2014-09-02 | 2014-09-02 | Water heater double-layer inner liner pairing machine |
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| Publication Number | Publication Date |
|---|---|
| CN104226831A true CN104226831A (en) | 2014-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410441531.4A Pending CN104226831A (en) | 2014-09-02 | 2014-09-02 | Water heater double-layer inner liner pairing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637970A (en) * | 2018-07-18 | 2018-10-12 | 山东京普太阳能科技股份有限公司 | A kind of enamel inner container chuck automatic assembling apparatus |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201281469Y (en) * | 2008-09-02 | 2009-07-29 | 山东法因数控机械股份有限公司 | Horizontal type assembling machine for internal chamber for water heater |
| CN101670564A (en) * | 2009-09-18 | 2010-03-17 | 山东法因数控机械股份有限公司 | Water heater liner horizontal assembling machine capable of quickly positioning liner |
| CN102274904A (en) * | 2011-07-06 | 2011-12-14 | 山东法因数控机械股份有限公司 | Pairing machine for inner container of water heater |
| CN102728742A (en) * | 2012-07-06 | 2012-10-17 | 山东法因数控机械股份有限公司 | Three-station vertical type assembling machine of water heater liner |
| CN102848111A (en) * | 2012-08-03 | 2013-01-02 | 江苏迈能高科技有限公司 | Jacket assembly device with jacket type heat exchanging structure solar water tank liner |
| CN204052651U (en) * | 2014-09-02 | 2014-12-31 | 山东法因数控机械股份有限公司 | A kind of water heater double-layer inner containers grouping machine |
-
2014
- 2014-09-02 CN CN201410441531.4A patent/CN104226831A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201281469Y (en) * | 2008-09-02 | 2009-07-29 | 山东法因数控机械股份有限公司 | Horizontal type assembling machine for internal chamber for water heater |
| CN101670564A (en) * | 2009-09-18 | 2010-03-17 | 山东法因数控机械股份有限公司 | Water heater liner horizontal assembling machine capable of quickly positioning liner |
| CN102274904A (en) * | 2011-07-06 | 2011-12-14 | 山东法因数控机械股份有限公司 | Pairing machine for inner container of water heater |
| CN102728742A (en) * | 2012-07-06 | 2012-10-17 | 山东法因数控机械股份有限公司 | Three-station vertical type assembling machine of water heater liner |
| CN102848111A (en) * | 2012-08-03 | 2013-01-02 | 江苏迈能高科技有限公司 | Jacket assembly device with jacket type heat exchanging structure solar water tank liner |
| CN204052651U (en) * | 2014-09-02 | 2014-12-31 | 山东法因数控机械股份有限公司 | A kind of water heater double-layer inner containers grouping machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637970A (en) * | 2018-07-18 | 2018-10-12 | 山东京普太阳能科技股份有限公司 | A kind of enamel inner container chuck automatic assembling apparatus |
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Application publication date: 20141224 |