CN210299321U

CN210299321U - Fuzhuan tea building device

Info

Publication number: CN210299321U
Application number: CN201920828636.3U
Authority: CN
Inventors: 张岭苓; 肖益平; 刘建华; 黄斯金; 张军支; 梁振华; 刘亚坤; 孟涛; 刘光强; 蒋志敏; 曹双喜
Original assignee: HUNAN PROVINCIAL BAISHAXI TEA INDUSTRY CO LTD
Current assignee: HUNAN PROVINCIAL BAISHAXI TEA INDUSTRY CO LTD
Priority date: 2019-06-04
Filing date: 2019-06-04
Publication date: 2020-04-14
Anticipated expiration: 2029-06-04

Abstract

A device for building tea with Fuzhuan tea relates to a machine for building and manufacturing Fuzhuan tea. Including the main frame, build the tea platform, tea module subassembly builds the subassembly and seals the subassembly, build the system subassembly including establishing the horizontal migration mechanism body frame on main frame upper portion, can follow horizontal migration mechanism body frame parallel movement's the mechanism body frame that reciprocates, fix the pressing mechanism body frame on the mechanism body frame that reciprocates, establish the cylinder body fixed plate in the bottom of pressing mechanism body frame, establish the pneumatic cylinder at cylinder body fixed plate middle part, establish and build tea pole, its characterized in that in the lower part of pneumatic cylinder: the left auxiliary pressing cylinder and the right auxiliary pressing cylinder are respectively arranged on the left and the right of the cylinder body fixing plate, a left auxiliary tea-making rod is arranged on the lower portion of the left auxiliary pressing cylinder, and a right auxiliary tea-making rod is arranged on the lower portion of the right auxiliary pressing cylinder. Has the characteristics of no overflow of tea leaves in the pressing process, uniform pressing density and no need of manually-assisted tea smashing.

Description

Fuzhuan tea building device

Technical Field

The utility model relates to a tea processing machinery, especially the machine of making is built to fu brick tea.

Background

The hand-made tea brick tea is one of main varieties of dark tea. Traditional hand-made Fuzhuan tea is made by manual work completely, and along with the improvement of labor cost, the manual tea making mode can not adapt to the requirement of the black tea industry on exhibition. In recent years, tea-making machines, such as manual Fu brick tea production equipment and production method with publication number of CN104872307A and publication number of 2015.09.02, have been invented, and the disclosed technology is as follows: a production device and a production method of hand-made Fuzhuan tea comprise the following steps: a tea steaming assembly, the tea steaming assembly comprising: the device comprises a disc and a plurality of charging barrels arranged on the disc; a rotating shaft is arranged at the center of the circular disc, and the charging barrels are connected with the rotating shaft and rotate around the shaft; a steam position and a discharge port are arranged on the disc, and both the steam position and the discharge port are positioned on the rotating track of the charging barrel; the control host is provided with a case, a pressing component, a sealing component, a first track mechanism and a material bag frame, wherein the pressing component, the sealing component, the first track mechanism and the material bag frame are arranged outside the case; the material bag frame moves along the first track mechanism to complete the switching of stations between the pressing assembly and the sealing assembly. The pressing assembly (5) comprises: a longitudinal slide rail (51) arranged on the case (41), a transverse slide rail (52) arranged on the longitudinal slide rail (51) and a pressing rod (53); the longitudinal slide rail (51) is fixedly arranged on the wall of the case (41), the transverse slide rail (52) is arranged on the longitudinal slide rail (51) through a first slide block, and is driven to move up and down along the longitudinal slide rail (51) through a first driving mechanism (511); the pressing rod (53) is installed on the transverse track (52) through the second sliding block and is driven to move left and right along the transverse sliding block (52) through the second driving mechanism (521), the third driving mechanism (531) is installed on the second sliding block, the pressing rod (53) is connected with an output shaft of the third driving mechanism (531) and driven to move up and down through the third driving mechanism (531), and the pressing rod (53) acts on the material bag frame (8). The automatic production equipment is used for replacing the traditional manual production of the Fuzhuan tea, so that the use of labor force is reduced, the production efficiency is effectively improved, and the production cost is reduced.

The applicant purchased this device and found a problem during the production process: in the tea making process, tea leaves are blocked at the feeding port of the pressing component, and the pressing rod causes tea overflow and uneven pressing density in the up-down pressing process, so that the quality of the Fuzhuan tea is influenced. For this reason, each pressing station requires a worker to manually assist in tea mashing.

Disclosure of Invention

An object of the utility model is to solve existence problem among the prior art, disclose a do not need to artifical supplementary fu brick tea of smashing tea and build tea device.

The technical solution of the utility model is that: the utility model provides a fu brick tea builds tea device, includes the main frame, is equipped with in main frame front side lower part and builds the tea platform, is equipped with tea module assembly on building the tea rack, is equipped with on main frame front side upper portion and builds the subassembly and seal the subassembly, build the subassembly including establishing the horizontal migration mechanism body frame on main frame upper portion, can fix the suppressing mechanism body frame on the mechanism body frame that reciprocates along with horizontal migration mechanism body frame parallel movement's reciprocating mechanism body frame, establish the cylinder body fixed plate in the bottom of suppressing mechanism body frame, establish the pneumatic cylinder at cylinder body fixed plate middle part, establish the tea pole of building in the lower part of pneumatic cylinder, its characterized in that: the left auxiliary pressing cylinder and the right auxiliary pressing cylinder are respectively arranged on the left and the right of the cylinder body fixing plate, a left auxiliary tea-making rod is arranged on the lower portion of the left auxiliary pressing cylinder, and a right auxiliary tea-making rod is arranged on the lower portion of the right auxiliary pressing cylinder.

Further, the horizontal movement mechanism main frame comprises a transverse movement module group installed on the host machine frame, a transverse servo motor is installed at one end of the transverse movement module group, and the transverse servo motor drives the transverse movement panel to transversely reciprocate.

Furthermore, the sealing assembly comprises a sealing assembly frame fixed on the host machine frame, a sealing cylinder arranged on the sealing assembly frame and a sealing head arranged at the lower part of the sealing cylinder.

Furthermore, the tea mold assembly comprises two parallel linear guide rails, a ball screw, a servo motor conveying belt, a moving plate, a brick tea forming mold, a fixing plate, a cylinder 4 and a third cylinder, wherein the ball screw is arranged between the two parallel linear guide rails, the two ends of the ball screw are fixed on the tea building rack through bearing seats, the servo motor conveying belt is arranged on the ball screw, the moving plate is connected with the ball screw in a pushing mode, the brick tea forming mold is arranged on the moving plate, the fixing plate is fixed on the tea building rack, and the third cylinder is arranged right below the.

The utility model discloses a theory of operation does: starting: manually pushing a brick tea forming die onto a moving plate from a fixed plate, and starting a longitudinal servo motor 1 to drive a longitudinal moving panel to move downwards to a pressing position; tea feeding: tea leaves subjected to scale steaming enter a feeding conveyer belt from a feeding pipe, and the feeding conveyer belt continuously feeds tea materials into a mould through a lower tea hopper at a constant speed; main pressure: after the feeding conveyer belt starts to feed tea, after a certain time delay, the hydraulic cylinder pushes out the hydraulic rod head to start pressing tea, a transverse servo motor drives a transverse moving panel to transversely move in the pressing process, three transverse moving positions are arranged from right to left for pressing, and the total transverse moving distance is the inner space width of a brick tea forming die; auxiliary pressing: when the hydraulic rod head is pressed on the right, the left auxiliary pressing cylinder pushes the left cylinder rod head to perform auxiliary pressing, the right auxiliary pressing cylinder is in a non-pressing state at the moment, when the hydraulic rod head moves to the middle position, the left auxiliary pressing cylinder pushes the left cylinder rod head, the right auxiliary pressing cylinder pushes the right cylinder rod head, the two auxiliary pressing cylinders perform auxiliary pressing simultaneously, when the hydraulic rod head moves to the left, the right auxiliary pressing cylinder pushes the right cylinder rod head to perform auxiliary pressing, and the left auxiliary pressing cylinder 6 is in a non-pressing state at the moment, so that first-layer pressing is completed. When the three sections of the first layer are pressed transversely, the longitudinally-arranged servo motor drives the longitudinally-moving panel to move upwards for a certain position, then the tea leaves on the second layer are pressed transversely, the specific pressing action is the same as that of the first layer, the second layer is pressed, the third layer is pressed, and the like, the number of the pressed layers is 3-6, and each layer is pressed for three times. And (3) sealing: after pressing is finished, the brick tea forming die and the moving plate move to the position right below the sealing assembly under the pushing of the ball screw and the servo motor conveying belt, are pressed downwards by the sealing cylinder, are contacted and tightly press the brick tea by the sealing head, and finish the sealing action; returning to the original position: after sealing the completion, the subassembly that seals rises and resets, and the third cylinder is released, pushes away the brick tea moulded die to the fixed plate above, promotes the other end of brick tea moulded die to fixed plate, the initial position of brick tea moulded die promptly by the fourth cylinder at last.

The utility model discloses owing to adopted above technical scheme, solved prior art and built tea in-process tealeaves and blocked up the feed inlet at the suppression subassembly, the suppression pole causes tealeaves excessive and suppression density inhomogeneous at the upper and lower suppression in-process, needs the problem that artifical supplementary tea was smash, has and does not have the excessive at suppression process tealeaves, and suppression density is even, need not artifical supplementary characteristics of smashing tea.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic diagram of the structure of the present invention.

Fig. 3 is the schematic diagram of the pressing layer number of the brick tea forming die of the utility model.

Description of reference numerals: 1-longitudinally arranged servo motor, 2-longitudinally moving module group, 3-right auxiliary pressing cylinder, 31-left auxiliary pressing cylinder, 4-hydraulic cylinder, 5-cylinder fixing nut, 6-left auxiliary tea building rod, 61-right auxiliary tea building rod, 62-tea building rod, 7-feeding conveyer belt, 8-tea bucket, 9-third cylinder, 10-mainframe frame, 11-transversely arranged servo motor, 12-brick tea forming die, 13-servo motor conveyer belt, 14-tea building rack, 15-tea module, 16-4 th cylinder, 17-linear guide rail, 18-sealing module, 19-feeding interface, 20-building module, 21-transversely moving module group, 22-transversely moving panel, 23-longitudinally moving panel, 24-cylinder body fixing plate, 25-moving plate, 26-pressing mechanism main frame, 27-horizontal moving mechanism main frame, 28-up-down moving mechanism main frame, 29-sealing cylinder, 30-sealing component frame, 31-left auxiliary pressing cylinder, 33-sealing head, 34-ball screw, 35-fixing plate, 36-feeding port.

Detailed Description

In order to understand the present invention more clearly, the following description will be made with reference to the accompanying drawings.

Example (b): referring to fig. 1-3, a brick tea making device comprises a main frame 10, wherein a feeding interface 19 is arranged at the top of the main frame 10, tea materials entering the feeding interface 19 can fall onto a feeding conveyer belt 7, a lower tea bucket 8 is arranged below the feeding conveyer belt 7, a tea making table 14 is arranged at the lower part of the front side of the main frame 10, a tea making module 15 is arranged on the tea making table 14, and a making module 20 and a sealing module 18 are arranged on the upper part of the front side of the main frame in parallel. The building assembly 20 comprises a horizontal moving mechanism main frame 27 arranged on the upper part of the main frame 10, an up-down moving mechanism main frame 28 capable of moving along with the horizontal moving mechanism main frame 27 in parallel, a pressing mechanism main frame 26 fixed on the up-down moving mechanism main frame 28, a cylinder body fixing plate 24 arranged at the bottom of the pressing mechanism main frame 26, a hydraulic cylinder 4 arranged in the middle of the cylinder body fixing plate 24, and a tea building rod 62 arranged at the lower part of the hydraulic cylinder 4, wherein a left auxiliary pressing cylinder 31 and a right auxiliary pressing cylinder 3 are respectively arranged on the left and the right of the cylinder body fixing plate 24, a left auxiliary tea building rod 6 is arranged at the lower part of the left auxiliary pressing cylinder 31, and a right auxiliary tea building rod 61 is arranged at the lower part of the right auxiliary. The horizontal moving mechanism main frame 27 is provided with a transverse servo motor 11 by one end of a transverse moving module group 21 arranged on the main frame 10 and one end of the transverse moving module group 21, and the transverse servo motor 11 drives a transverse moving panel 22 to transversely reciprocate. The sealing assembly 18 is composed of a sealing assembly frame 30 fixed on the main frame 10, a sealing cylinder 29 arranged on the sealing assembly frame 30, and a sealing head 33 arranged at the lower part of the sealing cylinder 29. The third cylinder 9 is located directly below the seal assembly 18 and is a separate longitudinally mounted cylinder. The tea mold assembly 15 is composed of two parallel linear guide rails 17, a ball screw 34 arranged between the two parallel linear guide rails 17 and fixed at two ends on a tea building rack 14 through bearing seats, a servo motor conveyor belt 13 arranged on the ball screw 34, a moving plate 25 connected with the ball screw 34 in a pushing mode, a brick tea forming mold 12 arranged on the moving plate 25, a feeding port 36 arranged on the brick tea forming mold 12, a fixed plate 35 fixed on the tea building rack 14 and a 4 th air cylinder 16 arranged on the fixed plate 35. The brick tea forming die 12 can be provided with 1-8 layers, generally 3-4 layers or 5-6 layers.

Above embodiment has solved prior art and has made tea in-process tealeaves stifled at the feed inlet of pressing the subassembly, and the suppression pole causes tealeaves excessive and the suppression density inhomogeneous at upper and lower pressing in-process, needs the artifical problem of smashing tea of assisting, has and does not have excessive at pressing in-process tealeaves, and the suppression density is even, need not the artifical characteristics of smashing tea of assisting.

The above description is only an illustrative embodiment of the present invention, and is not intended to limit the present invention in any form or in any material way, and it should be noted that, for those skilled in the art, a plurality of improvements and additions may be made without departing from the method of the present invention. Those skilled in the art can make various changes, modifications and evolutions equivalent to those made by the above-disclosed technical content without departing from the spirit and scope of the present invention, and all such changes, modifications and evolutions are equivalent embodiments of the present invention; meanwhile, any changes, modifications and evolutions of equivalent changes to the above embodiments according to the essential technology of the present invention all still belong to the protection scope of the present invention.

Claims

1. The utility model provides a fu brick tea builds tea device, includes the main frame, is equipped with in main frame front side lower part and builds the tea platform, is equipped with tea module subassembly on building the tea rack, is equipped with side by side on main frame front side upper portion and builds the subassembly and seal the subassembly, build the subassembly including establishing the horizontal migration mechanism body frame on main frame upper portion, can fix the suppressing mechanism body frame on the mechanism body frame that reciprocates along with horizontal migration mechanism body frame parallel movement's reciprocating mechanism body frame, establish the cylinder body fixed plate in suppressing mechanism body frame bottom, establish the pneumatic cylinder at cylinder body fixed plate middle part, establish the tea pole of building in the lower part of pneumatic cylinder, its characterized in that: the left auxiliary pressing cylinder and the right auxiliary pressing cylinder are respectively arranged on the left and the right of the cylinder body fixing plate, a left auxiliary tea-making rod is arranged on the lower portion of the left auxiliary pressing cylinder, and a right auxiliary tea-making rod is arranged on the lower portion of the right auxiliary pressing cylinder.

2. The fu brick tea making device according to claim 1, wherein: the horizontal moving mechanism main frame comprises a transverse moving module group arranged on a host machine frame, a transverse servo motor is arranged at one end of the transverse moving module group, and the transverse servo motor drives a transverse moving panel to transversely reciprocate.

3. The fu brick tea making device according to claim 1, wherein: the sealing assembly comprises a sealing assembly frame fixed on the main machine frame, a sealing cylinder arranged on the sealing assembly frame, and a sealing head arranged at the lower part of the sealing cylinder.

4. The fu brick tea making device according to claim 1, wherein: the tea mold assembly comprises two parallel linear guide rails, a ball screw, a servo motor conveying belt, a moving plate, a brick tea forming mold, a fixing plate and a cylinder 4, wherein the two ends of the ball screw are fixed on the tea building rack through bearing seats, the servo motor conveying belt is arranged on the ball screw, the moving plate is connected with the ball screw in a pushing mode, the brick tea forming mold is arranged on the moving plate, the fixing plate is fixed on the tea building rack, and the cylinder 4 is arranged on the fixing plate.

5. The fu brick tea making device according to claim 4, wherein: the brick tea forming die is provided with 1-8 layers.

6. The fu brick tea making device according to claim 5, wherein: the brick tea forming die is provided with 3-4 layers.

7. The fu brick tea making device according to claim 5, wherein: the brick tea forming die is provided with 5-6 layers.