Baking furnace flame path wall Anti-dislocation prefabricated section
Technical field
This utility model belongs to roaster field, more particularly to a kind of baking furnace flame path wall Anti-dislocation prefabricated section.
Background technology
Ring-form calcining furnace is the large-scale thermal kiln furnace equipment for producing carbon product most critical, to a prebaked anode factory
For, the capital expenditure of ring-form calcining furnace accounts for the 50%~60% of whole charcoal ink factory's gross investment, and Anode Baking Furnace Design and technology
Advanced quality to carbonaceous product, the production capacity of specific investment cost, energy resource consumption, furnace life, production cost have very big
Impact, the design of baking furnace flame path wall Anti-dislocation prefabricated section, the selection of material and construction technology are that design roaster is most closed
The technology of key.
The aspects such as China's ring-form calcining furnace technology experience development, its furnace chamber volume, combustion system, bell inner lining material have very
Big to improve, the technical-economic index for enabling ring-form calcining furnace substantially changes, but flue wall is still using fritter brick masonry
Brick technology, the service life that flue wall is present is short, it is big or middle repair time length etc. and perplex the problem of yield and quality still exist.
Different according to flue wall size, per pass wall is about formed by 2000-3000 block brick masonries, and not only the overall structure of furnace wall is strong
Degree is poor, and can only be with being accomplished manually construction operation, it is impossible to realize do mechanization operation, the brickwork time is long, low production efficiency, work
The high labor intensive of people.And the brick-building art of mud is not beaten due to still adopting flush joint to beat mud, vertical seam, brickwork joint mud so occurs
Slurry comes off, and have impact on the overall construction intensity of flue wall.
In addition in process of production, according to technological requirement repeatedly heating, cooling, when filling every time, coming out of the stove, crown block clamp,
Carbonaceous product is all inevitably collided on flue wall, can gradually step into then " furnace box deformation → flame do not follow the correct path →
Temperature produces the dead angle → different parts temperature difference and becomes big → furnace box and further deforms " etc. vicious cycle, cause energy consumption to increase, the body of heater longevity
Life is reduced, light maintenance in occurring frequently.When deformation reaches to a certain degree, must just remove and build again, dismounting is laid equal stress on and builds a quirk
Wall takes around the material for carrying nearly 35 tons, and more than 2 days are needed at the soonest.This not only brings difficulty to repairing furnaceman, and gives
The normal production in workshop also increases difficulty.Because ring-form calcining furnace is operation in a looping fashion, leaves maintenance, dismounting for, build again
The time of flue wall is at full stretch, it is generally the case that be all just must to start to shape when furnace temperature also has 80 DEG C~90 DEG C,
Working environment is extremely severe, certainly will influence whether construction quality again in turn.
At present, China's ring-form calcining furnace flue wall depression, deformation, usage cycles it is short be affect stove production capacity it is main because
Element;The crack of brick flue wall, leak out, stove upper and lower temperature difference also has large effect to product quality greatly;Overhaul time length, apply
Work bad environments are the difficult problems in production management.
Utility model content
This utility model is in order to solve the problems of the prior art, there is provided a kind of baking furnace flame path wall is prefabricated with Anti-dislocation
Block, its globality, good stability, and dislocation can be prevented when building by laying bricks or stones, and it is easy to mechanized construction, build speed by laying bricks or stones and significantly carried
It is high.
To solve above-mentioned technical problem, this utility model is adopted the following technical scheme that:Baking furnace flame path wall is pre- with Anti-dislocation
Clamp dog, the prefabricated section includes two symmetrically arranged precoated plates along the longitudinal direction, on the upper side of precoated plate and downside
It is provided with interconnection, interconnection is in left-right direction and the horizontal stroke on upper side and downside through the groove of the precoated plate
It is correspondingly arranged up and down to passage;Vertical passage is equipped with the left surface and right flank of precoated plate, vertical passage is vertically side
It is correspondingly arranged to the groove through the precoated plate, and the vertical passage on left surface and right flank or so;
Space between two precoated plates is referred to as prefabricated chamber, locating piece to be provided with prefabricated chamber right-hand member, before locating piece
Afterwards both ends are vertical with corresponding precoated plate respectively and are fixedly connected, and locating piece is provided with the first location hole, the first location hole edge
Left and right directions runs through the locating piece;
The middle position in prefabricated chamber is provided with boss, and the rear and front end portion of boss hangs down respectively with corresponding precoated plate
It is straight and be fixedly connected;Support block is provided with prefabricated chamber left end;
The longitudinal cross-section of support block is T-shaped, and the support block portion that the vertical edge of the T-shaped is located is vertical section, the horizontal edge institute of the T-shaped
Support block portion be traversing section, the left part of traversing section is connected with the middle position of vertical end, the rear and front end of support block
Portion is vertical with corresponding precoated plate respectively and is fixedly connected, the upper end and left part of the vertical section of support block respectively with precoated plate
Upper corresponding upper side is concordant with left surface;The vertical section of support block is provided with the second location hole, and the second location hole is along right and left
To the vertical section through the support block;
Locating piece, boss, support block are integral type structure with two precoated plates.
The cross sectional shape of first location hole and the second location hole is rectangle.
The cross sectional shape of the interconnection and vertical passage is circular arc.
The cross sectional shape of the boss is Long Circle, rectangle or circle.
The beneficial effects of the utility model are:
The matching design that prefabricated section of the present utility model passes through locating piece, boss, support block and two precoated plates, its is whole
Body, good stability, and dislocation can be prevented when building by laying bricks or stones, also it is improved by the bulk strength of its flue wall built by laying bricks or stones,
Flue wall deformation is greatly reduced, the service life of flue wall is improve, the heat transfer property of flue wall is enhanced.
This utility model is easy to mechanized construction, reduces labor strength, builds speed by laying bricks or stones and is significantly improved, significantly
Shorten the engineering time.
When building by laying bricks or stones, corresponding vertical passage fastens the complete longitudinal direction that Formation cross-section is annular and leads on the adjacent prefabricated section in left and right
Road, corresponding interconnection fastens the completed lateral passage that Formation cross-section is annular, complete longitudinal direction on neighbouring prefabricated section
Through reinforcing bar or filling adhesive in passage and/or completed lateral passage, the bulk strength of the flue wall built by laying bricks or stones is improved, subtracted significantly
Lack flue wall deformation, improve the service life of flue wall.Wear when adopting in complete vertical passage and/or completed lateral passage
When crossing the scheme of reinforcing bar, it also has easy-to-mount advantage.
The setting in prefabricated chamber, enhances the heat transfer property of its flue wall built by laying bricks or stones, reduces the temperature difference.
Locating piece is provided with prefabricated chamber right-hand member, the rear and front end portion of locating piece is vertical with corresponding precoated plate respectively and solid
Fixed connection, locating piece is provided with the first location hole, and the first location hole runs through in left-right direction the locating piece, locating piece and first
The setting of location hole is prevented from prefabricated section dislocation, when building by laying bricks or stones, passes through Anti-dislocation brick in the first location hole, and Anti-dislocation brick stretches out the
One location hole and with contiguous prefabricated piece of fixation or engage, that is, realize Anti-dislocation effect, Anti-dislocation brick is existing bit brick, its section
Face shape coordinates with the cross sectional shape of the first location hole.
The middle position in prefabricated chamber is provided with boss, and the rear and front end portion of boss hangs down respectively with corresponding precoated plate
Straight and be fixedly connected, the cross sectional shape of the boss is rectangle, and the setting of boss is improve between two precoated plates
Securement strength.
The longitudinal cross-section of the support block is T-shaped, and the support block portion that the vertical edge of the T-shaped is located is vertical section, the horizontal stroke of the T-shaped
The support block portion that side is located is traversing section, and the left part of traversing section is connected with the middle position of vertical end, before and after support block
Both ends are vertical with corresponding precoated plate respectively and are fixedly connected, the upper end and left part of support block vertical section respectively with it is prefabricated
Corresponding upper side is concordant with left surface on plate;Support block vertical section is provided with the second location hole, and the second location hole is along right and left
To through the support block vertical section, the support block of the T-shaped structure improves the structural strength of prefabricated section end, is easy to engaging peace
Dress, and the water conservancy diversion to prefabricated chamber air can be realized in heating, its middle wall body for being adapted to build by laying bricks or stones flue wall bottom is used,
And Anti-dislocation brick is may also set up in the second location hole, improve locating effect.
The cross sectional shape of the first location hole and the second location hole is rectangle, and the Anti-dislocation brick being prevented from it is rotated, and is carried
High locating effect.
Description of the drawings
Fig. 1 is front view of the present utility model;
Fig. 2 is top view of the present utility model;
Fig. 3 is left view of the present utility model.
Specific embodiment
As shown in Figure 1 to Figure 3, baking furnace flame path wall of the present utility model Anti-dislocation prefabricated section, the prefabricated section includes
Two symmetrically arranged precoated plates 1 along the longitudinal direction, are equipped with interconnection 6, laterally on the upper side of precoated plate 1 and downside
Passage 6 is to correspond to about 6 and set through the groove of the precoated plate, and the interconnection on upper side and downside in left-right direction
Put;Vertical passage 7 is equipped with the left surface and right flank of precoated plate 1, vertical passage 7 is for along the vertical direction through described prefabricated
The groove of plate, and the vertical passage 7 or so on left surface and right flank is correspondingly arranged.The interconnection 6 and vertical passage 7
Cross sectional shape is circular arc.When building by laying bricks or stones, corresponding vertical passage 7 fastens Formation cross-section for annular on the adjacent prefabricated section in left and right
Complete vertical passage, on neighbouring prefabricated section corresponding interconnection 6 fasten Formation cross-section be annular completed lateral
Reinforcing bar is passed through in passage, complete vertical passage and/or completed lateral passage, the bulk strength of the flue wall built by laying bricks or stones is improved, significantly
Flue wall deformation is reduced, the service life of flue wall is improve.When adopting in complete vertical passage and/or completed lateral passage
Through reinforcing bar scheme when, its also have easy-to-mount advantage.
Space between two precoated plates 1 is referred to as prefabricated chamber 8, and the setting in prefabricated chamber 8 enhances its flue wall built by laying bricks or stones
Heat transfer property, reduce the temperature difference.
Locating piece 4 is provided with the right-hand member of prefabricated chamber 8, the rear and front end portion of locating piece 4 is vertical with corresponding precoated plate 1 respectively
And be fixedly connected, locating piece 4 is provided with the first location hole 5, and the first location hole 5 runs through in left-right direction the locating piece 4, and first
The cross sectional shape of location hole 5 is rectangle.The setting of the location hole 5 of locating piece 4 and first is prevented from prefabricated section dislocation, when building by laying bricks or stones,
Pass through Anti-dislocation brick in first location hole 5, Anti-dislocation brick stretch out the first location hole 5 and with contiguous prefabricated piece of fixation or engage, i.e.,
Anti-dislocation effect is realized, Anti-dislocation brick coordinates for the cross sectional shape of existing bit brick, its cross sectional shape and the first location hole 5.
The middle position in prefabricated chamber 8 is provided with boss 3, and the rear and front end portion of boss 3 is prefabricated with corresponding respectively
Plate 1 is vertical and is fixedly connected, and the cross sectional shape of boss is rectangle.The setting of boss 3 is improve between two precoated plates 1
Securement strength.
The cross sectional shape of the boss 3 may be alternatively provided as Long Circle or circle.
The longitudinal cross-section of support block 2 is T-shaped, and the support block portion that the vertical edge of the T-shaped is located is vertical section 21, the horizontal stroke of the T-shaped
The support block portion that side is located is traversing section 22, and the left part of traversing section 22 is connected with the middle position of vertical end 21, support block 2
Rear and front end portion it is vertical with corresponding precoated plate 1 respectively and be fixedly connected, the upper end of the vertical section 21 of support block and left end
Portion is concordant with corresponding upper side on precoated plate 1 and left surface respectively;The vertical section 21 of support block is provided with the second location hole 9,
In left-right direction through the vertical section 21 of the support block, the cross sectional shape of the second location hole 9 is rectangle to second location hole 9.The T
The support block 2 of shape structure improves the structural strength of prefabricated section end, is easy to engaging to install, and can realize to pre- in heating
The water conservancy diversion of air in chamber processed 8, its middle wall body for being adapted to build by laying bricks or stones flue wall bottom is used, and also may be used in the second location hole 9
Anti-dislocation brick is set, locating effect is improved.
Locating piece 4, boss 3, support block 2 and two precoated plates 1 are integral type structure.
The matching design that prefabricated section of the present utility model passes through locating piece 4, boss 3, support block 2 and two precoated plates 1,
Its globality, good stability, the bulk strength of its flue wall built by laying bricks or stones is also improved, and greatly reduces flue wall deformation, carries
The high service life of flue wall, enhances the heat transfer property of flue wall.This utility model is adapted to build by laying bricks or stones in flue wall bottom
Between body of wall use, also all whole flue wall can be built by laying bricks or stones by it.
This utility model is easy to mechanized construction, reduces labor strength, builds speed by laying bricks or stones and is significantly improved, significantly
Shorten the engineering time.
Above example is only to illustrative and not limiting the technical solution of the utility model, although reference above-described embodiment pair
This utility model has been described in detail, it will be understood by those within the art that:Still this utility model can be entered
Row modification or equivalent, without deviating from any modification or partial replacement of spirit and scope of the present utility model, it all should
Cover in the middle of right of the present utility model.
In description of the present utility model, it is to be understood that term " centre ", " longitudinal direction ", " horizontal ", "front", "rear",
"left", "right", " on ", the orientation of the instruction such as D score or position relationship be, based on orientation shown in the drawings or position relationship, to be only
Must have specifically for ease of describing this utility model and simplifying description, rather than indicate or infer the device or element of indication
Orientation, for specific azimuth configuration and operation, thus it is not intended that protecting the restriction of content to this utility model.