CN206177020U - Roasting furnace fire wall structure - Google Patents

Roasting furnace fire wall structure Download PDF

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Publication number
CN206177020U
CN206177020U CN201620964993.9U CN201620964993U CN206177020U CN 206177020 U CN206177020 U CN 206177020U CN 201620964993 U CN201620964993 U CN 201620964993U CN 206177020 U CN206177020 U CN 206177020U
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China
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prefabricated
wall
passage
location hole
flame path
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CN201620964993.9U
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靳林文
王广成
卢光群
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Jiaozuo Dove New Material Ltd By Share Ltd
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Jiaozuo Dove New Material Ltd By Share Ltd
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Abstract

The utility model discloses a roasting furnace fire wall structure, it includes the individual layer wall body that is transverse arrangement formation by a plurality of prefabricated sections, a plurality of individual layer wall bodies are along vertically stack formation flame path wall is whole in proper order, the prefabricated section includes two prefabricated plates that set up along fore -and -aft direction symmetry, and going up of prefabricated plate all is equipped with the interconnection on side and the downside, all is equipped with longitudinal channel on the left surface of prefabricated plate and the right flank, and prefabricated chamber is called that in the space between two prefabricated plates, is provided with boss, boss and two prefabricated plate formula structures as an organic whole in the prefabrication chamber. The utility model has the advantages of flame path wall bulk strength obtains improving, and the flame path wall that has significantly reduced warp, has improved the life of flame path wall, has strengthened the heat transfer performance of flame path wall, the mechanical construction of being convenient for moreover, and the speed of building by laying bricks or stones is being shown to be improved, has shortened the engineering time greatly.

Description

A kind of baking furnace flame path wall construction
Technical field
This utility model belongs to roaster field, more particularly to a kind of baking furnace flame path wall construction.
Background technology
Ring-form calcining furnace is the large-scale thermal kiln furnace equipment for producing carbon product most critical, to a prebaked anode factory For, the capital expenditure of ring-form calcining furnace accounts for the 50%~60% of whole charcoal ink factory's gross investment, and Anode Baking Furnace Design and technology Advanced quality to carbonaceous product, the production capacity of specific investment cost, energy resource consumption, furnace life, production cost have very big Impact, the design of baking furnace flame path wall construction, the selection of material and construction technology be design roaster most critical technology.
The aspects such as China's ring-form calcining furnace technology experience development, its furnace chamber volume, combustion system, bell inner lining material have very Big to improve, the technical-economic index for enabling ring-form calcining furnace substantially changes, but flue wall is still using fritter brick masonry Brick technology, the service life that flue wall is present is short, it is big or middle repair time length etc. and perplex the problem of yield and quality still exist. Different according to flue wall size, per pass wall is about formed by 2000-3000 block brick masonries, and not only the overall structure of furnace wall is strong Degree is poor, and can only be with being accomplished manually construction operation, it is impossible to realize do mechanization operation, the brickwork time is long, low production efficiency, work The high labor intensive of people.And the brick-building art of mud is not beaten due to still adopting flush joint to beat mud, vertical seam, brickwork joint mud so occurs Slurry comes off, and have impact on the overall construction intensity of flue wall.
In addition in process of production, according to technological requirement repeatedly heating, cooling, when filling every time, coming out of the stove, crown block clamp, Carbonaceous product is all inevitably collided on flue wall, can gradually step into then " furnace box deformation → flame do not follow the correct path → Temperature produces the dead angle → different parts temperature difference and becomes big → furnace box and further deforms " etc. vicious cycle, cause energy consumption to increase, the body of heater longevity Life is reduced, light maintenance in occurring frequently.When deformation reaches to a certain degree, must just remove and build again, dismounting is laid equal stress on and builds a quirk Wall takes around the material for carrying nearly 35 tons, and more than 2 days are needed at the soonest.This not only brings difficulty to repairing furnaceman, and gives The normal production in workshop also increases difficulty.Because ring-form calcining furnace is operation in a looping fashion, leaves maintenance, dismounting for, build again The time of flue wall is at full stretch, it is generally the case that be all just must to start to shape when furnace temperature also has 80 DEG C~90 DEG C, Working environment is extremely severe, certainly will influence whether construction quality again in turn.
At present, China's ring-form calcining furnace flue wall depression, deformation, usage cycles it is short be affect stove production capacity it is main because Element;The crack of brick flue wall, leak out, stove upper and lower temperature difference also has large effect to product quality greatly;Overhaul time length, apply Work bad environments are the difficult problems in production management.
Utility model content
This utility model is in order to solve the problems of the prior art, there is provided a kind of baking furnace flame path wall construction, flue wall Bulk strength is improved, and greatly reduces flue wall deformation, improves the service life of flue wall, enhances the biography of flue wall Hot property, and it is easy to mechanized construction, labor strength is reduced, build speed by laying bricks or stones and be significantly improved, substantially reduce Engineering time.
To solve above-mentioned technical problem, this utility model is adopted the following technical scheme that:A kind of baking furnace flame path wall construction, it Including being in the transversely arranged monolayer body of wall for being formed by multiple prefabricated sections, multiple monolayer bodies of wall are sequentially overlapped to form flue wall along longitudinal direction It is overall;
The prefabricated section includes two symmetrically arranged precoated plates along the longitudinal direction, on the upper side and downside of precoated plate Interconnection is equipped with, interconnection is the groove for running through the precoated plate in left-right direction, and on upper side and downside Interconnection setting symmetrical above and below;Vertical passage is equipped with the left surface and right flank of precoated plate, vertical passage is for vertically The groove of the precoated plate is run through in direction, and the vertical passage on left surface and right flank is symmetrical set;Two precoated plates Between space be referred to as prefabricated chamber, boss is provided with prefabricated chamber, the rear and front end portion of boss is pre- with corresponding respectively Making sheet is vertical and is fixedly connected;Boss and two precoated plates are integral type structure;
Successively head and the tail docking forms upper half transverse passage-way to the interconnection of prefabricated section upper side in monolayer body of wall, in monolayer body of wall Successively head and the tail docking forms lower half transverse passage-way to the interconnection of prefabricated section downside, two prefabricated sections adjacent in monolayer body of wall it Between vertical passage fasten docking and form the perpendicular passage of pipe nipple;The upper half transverse passage-way and lower half lower half transverse passage-way button of adjacent monolayer body of wall Close docking and form complete transverse passage-way, successively head and the tail docking forms completely perpendicular passage to the perpendicular passage of pipe nipple of adjacent monolayer body of wall.
Contiguous prefabricated piece of docking section is provided with positioner in the monolayer body of wall, and this contiguous prefabricated piece is located at left side Prefabricated section is referred to as left prefabricated section, and this contiguous prefabricated block prefabricated section for being located at right side is referred to as right prefabricated section;Left prefabricated section it is pre- Be provided with left locating piece at the right part in chamber processed, the rear and front end portion of left locating piece respectively with corresponding precoated plate in left prefabricated section Vertical and be fixedly connected, left locating piece is provided with left location hole, and left location hole runs through in left-right direction the left locating piece;It is right pre- Right locating piece is provided with the left part in the prefabricated chamber of clamp dog, the rear and front end portion of right locating piece is corresponding with right prefabricated section respectively Precoated plate it is vertical and be fixedly connected, right location hole, right location hole edge are provided with left location hole corresponding position on right locating piece Left and right directions runs through the right locating piece;The left location hole and right location hole dock to form complete location hole, complete location hole It is interior through there is the Anti-dislocation brick that is matched therewith.
Passing through in the completely perpendicular passage and/or complete transverse passage-way has reinforcing bar.
Binding agent is filled with the completely perpendicular passage and/or complete transverse passage-way.
The cross sectional shape of the complete location hole is rectangle.
The cross sectional shape of the boss is Long Circle, rectangle or circle.
The beneficial effects of the utility model are:
This utility model includes by multiple prefabricated sections that in the transversely arranged monolayer body of wall for being formed multiple monolayer bodies of wall are along longitudinal direction It is sequentially overlapped to form flue wall entirety, the flue wall bulk strength built by laying bricks or stones by prefabricated section is improved, and greatly reduces quirk Wall deforms, and improves the service life of flue wall, enhances the heat transfer property of flue wall, reduces the temperature difference.This utility model is just In mechanized construction, labor strength is reduced, build speed by laying bricks or stones and be significantly improved, substantially reduce the engineering time.
The prefabricated section includes two symmetrically arranged precoated plates along the longitudinal direction, on the upper side and downside of precoated plate Interconnection is equipped with, interconnection is the groove for running through the precoated plate in left-right direction, and on upper side and downside Interconnection setting symmetrical above and below;Vertical passage is equipped with the left surface and right flank of precoated plate, vertical passage is for vertically The groove of the precoated plate is run through in direction, and the vertical passage on left surface and right flank is symmetrical set;Two precoated plates Between space be referred to as prefabricated chamber, boss is provided with prefabricated chamber, the rear and front end portion of boss is pre- with corresponding respectively Making sheet is vertical and is fixedly connected;Boss and two precoated plates for integral type structure, boss and two precoated plates cooperation shape Into prefabricated section, the globality of prefabricated section, good stability, it is easy to assembled flue wall, and prefabricated chamber is formed with prefabricated section, enhances The heat transfer property of its flue wall built by laying bricks or stones, reduces the temperature difference.
Contiguous prefabricated piece of docking section is provided with positioner in the monolayer body of wall, and this contiguous prefabricated piece is located at left side Prefabricated section is referred to as left prefabricated section, and this contiguous prefabricated block prefabricated section for being located at right side is referred to as right prefabricated section;Left prefabricated section it is pre- Be provided with left locating piece at the right part in chamber processed, the rear and front end portion of left locating piece respectively with corresponding precoated plate in left prefabricated section Vertical and be fixedly connected, left locating piece is provided with left location hole, and left location hole runs through in left-right direction the left locating piece;It is right pre- Right locating piece is provided with the left part in the prefabricated chamber of clamp dog, the rear and front end portion of right locating piece is corresponding with right prefabricated section respectively Precoated plate it is vertical and be fixedly connected, right location hole, right location hole edge are provided with left location hole corresponding position on right locating piece Left and right directions runs through the right locating piece;The left location hole and right location hole dock to form complete location hole, complete location hole It is interior through there is the Anti-dislocation brick that is matched therewith.By said structure design, Anti-dislocation brick is realized with the cooperation of complete location hole Engaging between contiguous prefabricated piece, realizes Anti-dislocation effect, and Anti-dislocation brick is existing bit brick, its cross sectional shape with it is complete The cross sectional shape of location hole coordinates.The cross sectional shape of left location hole and right location hole is rectangle, the mistake proofing being prevented from it Position brick is rotated, and improves locating effect.
Successively head and the tail docking forms upper half transverse passage-way to the interconnection of prefabricated section upper side in monolayer body of wall, in monolayer body of wall Successively head and the tail docking forms lower half transverse passage-way to the interconnection of prefabricated section downside, two prefabricated sections adjacent in monolayer body of wall it Between vertical passage fasten docking and form the perpendicular passage of pipe nipple;The upper half transverse passage-way and lower half lower half transverse passage-way button of adjacent monolayer body of wall Close docking and form complete transverse passage-way, successively head and the tail docking forms completely perpendicular passage to the perpendicular passage of pipe nipple of adjacent monolayer body of wall, completely Through reinforcing bar or filling adhesive in vertical passage and/or completed lateral passage, the bulk strength of the flue wall built by laying bricks or stones is improved, greatly Flue wall deformation is reduced greatly, improves the service life of flue wall.When adopting in complete vertical passage and/or completed lateral passage During with the scheme for passing through reinforcing bar, it also has easy-to-mount advantage.
Description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the front view of prefabricated section in this utility model;
Fig. 3 is the top view of prefabricated section in this utility model;
Fig. 4 is the left view of prefabricated section in this utility model;
Fig. 5 is assembled schematic diagram when prefabricated section is built by laying bricks or stones.
Specific embodiment
As shown in figure 1, a kind of baking furnace flame path wall construction of the present utility model, it is characterised in that:It is included by multiple pre- Monolayer body of wall of the clamp dog 11 in transversely arranged formation, it is respectively A layers, B layers, C layers, D layers, E layers, F layers, G layers and H layers, A layers, B The monolayer body of wall of layer, C layers, D layers, E layers, F layers, G layers and H layers is sequentially overlapped to form flue wall entirety along longitudinal direction.A1 in Fig. 1, A2, B1, B2, C1, C2, D1, D2, E1, E2, F1, F2, G1, G2, H1 and H2 represent prefabricated section.
As shown in Figures 2 to 4, the prefabricated section 11 includes two symmetrically arranged precoated plates 1 along the longitudinal direction, precoated plate Interconnection 6 is equipped with 1 upper side and downside, interconnection 6 is the groove for running through the precoated plate in left-right direction, And the setting symmetrical above and below of interconnection 6 on upper side and downside;Longitudinal direction is equipped with the left surface and right flank of precoated plate 1 Passage 7, vertical passage 7 is for along the vertical direction through the groove of the precoated plate, and the vertical passage 7 on left surface and right flank It is symmetrical set;Space between two precoated plates 1 is referred to as prefabricated chamber 8, and boss 3, boss 3 are provided with prefabricated chamber Rear and front end portion it is vertical with corresponding precoated plate 1 respectively and be fixedly connected;Boss 3 and two precoated plates 1 are integral type knot Structure.Boss 3 and two precoated plates 1 cooperatively form prefabricated section 11, and the globality of prefabricated section, good stability are easy to assembled fire Prefabricated chamber 8 is formed with road wall, and prefabricated section 11, the heat transfer property of its flue wall built by laying bricks or stones is enhanced, the temperature difference is reduced.
The cross sectional shape of boss 3 is Long Circle, rectangle or circle, and the setting of boss 3 improves two precoated plates 1 Between securement strength.
As shown in figure 5, in monolayer body of wall the interconnection 6 of the upper side of prefabricated section 11 successively head and the tail docking to form upper half horizontal logical Road, successively head and the tail docking forms lower half transverse passage-way, phase in monolayer body of wall to the interconnection 6 of the downside of prefabricated section 11 in monolayer body of wall Vertical passage 7 between two adjacent prefabricated sections fastens docking and forms the perpendicular passage of pipe nipple;The upper half transverse passage-way of adjacent monolayer body of wall Docking being fastened with lower half lower half transverse passage-way and forming complete transverse passage-way, successively head and the tail dock shape to the perpendicular passage of pipe nipple of adjacent monolayer body of wall Into complete perpendicular passage.Reinforcing bar is passed through in complete vertical passage and/or completed lateral passage, the entirety for improving the flue wall built by laying bricks or stones is strong Degree, greatly reduces flue wall deformation, improves the service life of flue wall.When complete vertical passage and/or completed lateral are led to When in road using the scheme through reinforcing bar, it also has easy-to-mount advantage.
As shown in figure 5, contiguous prefabricated piece of docking section is provided with positioner in the monolayer body of wall, this contiguous prefabricated piece Prefabricated section positioned at left side is referred to as left prefabricated section, and this contiguous prefabricated block prefabricated section for being located at right side is referred to as right prefabricated section;It is left Be provided with left locating piece 4 at the right part in the prefabricated chamber 8 of prefabricated section, the rear and front end portion of left locating piece 4 respectively with left prefabricated section In corresponding precoated plate 1 it is vertical and be fixedly connected, left locating piece 4 is provided with left location hole 5, and left location hole 5 is passed through in left-right direction Wear the left locating piece 4.Right locating piece 2 is provided with the left part in the prefabricated chamber 8 of right prefabricated section, two before and after right locating piece 2 End is vertical with corresponding precoated plate 1 in right prefabricated section respectively and is fixedly connected, with the corresponding position of left location hole 5 on right locating piece 2 The place of putting is provided with right location hole 9, and right location hole 9 runs through in left-right direction the right locating piece 2;The left location hole 5 and right positioning The docking of hole 9 forms to be passed through in complete location hole, complete location hole the Anti-dislocation brick 10 being matched therewith.Anti-dislocation brick 10 with it is complete The cooperation of whole location hole realizes the engaging between contiguous prefabricated piece, realizes Anti-dislocation effect, and Anti-dislocation brick 10 is existing little Block brick, its cross sectional shape coordinates with the cross sectional shape of complete location hole.The cross sectional shape of complete location hole is rectangle, Neng Goufang Only the Anti-dislocation brick in it is rotated, and improves locating effect.
Above example is only to illustrative and not limiting the technical solution of the utility model, although reference above-described embodiment pair This utility model has been described in detail, it will be understood by those within the art that:Still this utility model can be entered Row modification or equivalent, without deviating from any modification or partial replacement of spirit and scope of the present utility model, it all should Cover in the middle of right of the present utility model.
In description of the present utility model, it is to be understood that term " longitudinal direction ", " horizontal ", "front", "rear", " left side ", " right side ", " on ", the orientation of the instruction such as D score or position relationship be based on orientation shown in the drawings or position relationship, be only for ease of Description this utility model and simplify description, rather than indicate or infer indication device or element must have specific orientation, For specific azimuth configuration and operation, thus it is not intended that protecting the restriction of content to this utility model.

Claims (6)

1. a kind of baking furnace flame path wall construction, it is characterised in that:It includes that by multiple prefabricated sections be in the transversely arranged monolayer for being formed Body of wall, multiple monolayer bodies of wall are sequentially overlapped to form flue wall entirety along longitudinal direction;
The prefabricated section includes two symmetrically arranged precoated plates along the longitudinal direction, is all provided with the upper side of precoated plate and downside There is an interconnection, interconnection is in left-right direction through the groove of the precoated plate and horizontal on upper side and downside Passage setting symmetrical above and below;Vertical passage is equipped with the left surface and right flank of precoated plate, vertical passage is for along the vertical direction Through the groove of the precoated plate, and the vertical passage on left surface and right flank is symmetrical set;Between two precoated plates Space be referred to as prefabricated chamber, be provided with boss in prefabricated chamber, the rear and front end portion of boss respectively with corresponding precoated plate It is vertical and be fixedly connected;Boss and two precoated plates are integral type structure;
Successively head and the tail docking forms upper half transverse passage-way to the interconnection of prefabricated section upper side in monolayer body of wall, prefabricated in monolayer body of wall Successively head and the tail docking forms lower half transverse passage-way to the interconnection of block downside, between two prefabricated sections adjacent in monolayer body of wall Vertical passage fastens docking and forms the perpendicular passage of pipe nipple;It is right that the upper half transverse passage-way of adjacent monolayer body of wall and lower half lower half transverse passage-way are fastened Connect to form complete transverse passage-way, successively head and the tail docking forms completely perpendicular passage to the perpendicular passage of pipe nipple of adjacent monolayer body of wall.
2. baking furnace flame path wall construction according to claim 1, it is characterised in that:Contiguous prefabricated piece in the monolayer body of wall Docking section be provided with positioner, this contiguous prefabricated piece be located at left side prefabricated section be referred to as left prefabricated section, this is contiguous prefabricated Block is located at the prefabricated section on right side and is referred to as right prefabricated section;Left locating piece is provided with the right part in the prefabricated chamber of left prefabricated section, it is left The rear and front end portion of locating piece is vertical with corresponding precoated plate in left prefabricated section respectively and is fixedly connected, and left locating piece is provided with a left side Location hole, left location hole runs through in left-right direction the left locating piece;The right side is provided with the left part in the prefabricated chamber of right prefabricated section Locating piece, the rear and front end portion of right locating piece is vertical with corresponding precoated plate in right prefabricated section respectively and is fixedly connected, right positioning Right location hole is provided with left location hole corresponding position on block, right location hole is in left-right direction through the right locating piece;It is described Left location hole and right location hole dock to form complete location hole, and passing through in complete location hole has the Anti-dislocation brick being matched therewith.
3. baking furnace flame path wall construction according to claim 1 and 2, it is characterised in that:The completely perpendicular passage and/or complete Passing through in whole transverse passage-way has reinforcing bar.
4. baking furnace flame path wall construction according to claim 1 and 2, it is characterised in that:The completely perpendicular passage and/or complete Binding agent is filled with whole transverse passage-way.
5. baking furnace flame path wall construction according to claim 1 and 2, it is characterised in that:The section of the complete location hole It is shaped as rectangle.
6. baking furnace flame path wall construction according to claim 1 and 2, it is characterised in that:The cross sectional shape of the boss For Long Circle, rectangle or circle.
CN201620964993.9U 2016-08-29 2016-08-29 Roasting furnace fire wall structure Active CN206177020U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108826990A (en) * 2018-05-09 2018-11-16 中国铝业股份有限公司 A kind of flame path structure of carbon roasting furnace
CN111547700A (en) * 2020-04-29 2020-08-18 中国铝业股份有限公司 Plain burning furnace flame path structure of burning of charcoal

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108826990A (en) * 2018-05-09 2018-11-16 中国铝业股份有限公司 A kind of flame path structure of carbon roasting furnace
CN108826990B (en) * 2018-05-09 2019-10-25 中国铝业股份有限公司 A kind of flame path structure of carbon roasting furnace
CN111547700A (en) * 2020-04-29 2020-08-18 中国铝业股份有限公司 Plain burning furnace flame path structure of burning of charcoal
CN111547700B (en) * 2020-04-29 2022-03-29 中国铝业股份有限公司 Plain burning furnace flame path structure of burning of charcoal

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