CN206089941U - Cotton yarn production system - Google Patents
Cotton yarn production system Download PDFInfo
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- CN206089941U CN206089941U CN201620935545.6U CN201620935545U CN206089941U CN 206089941 U CN206089941 U CN 206089941U CN 201620935545 U CN201620935545 U CN 201620935545U CN 206089941 U CN206089941 U CN 206089941U
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Abstract
The utility model discloses a cotton yarn production system belongs to cotton yarn production technical field. This system includes that A002D type griping cotton machine, A035 type mix opener, FA106 type porcupine opener, A076E type single beater scutcher, A186F type carding machine, a FA311 type drawing frame, FA355 type ribbon lap machine, FA251C type comber, the 2nd FA311A type drawing frame, A454E type fly frame and FA506 type spinning frame, the web cleaner is taken to preceding, the after -fixing apron of A186F type carding machine, and the radical of fixed apron is 4 before it, and the radical of its after -fixing apron is 11, and its removable cover's radical is 84, is the tin forest of FA251C type comber JZX IIIC 251 the whole eccentric close type tin forest of the cotton combing sawtooth of type, the whole close type top comb of its top comb for corresponding.
Description
Technical field
This utility model belongs to cotton yarn production technical field, more particularly to a kind of cotton yarn production system, more particularly to a kind of
For producing the production system of CJ14.6tex cotton yarns.
Background technology
Cotton yarn is the yarn that cotton fiber Jing spinning process is processed, and is referred to as cotton thread after the processing of ECDC stock.According to spinning not
Same technique, can be divided into general comb yarn and combed yarn.(1) general comb yarn：It is the yarn being spun into the common spinning units of cotton fiber Jing.(2) essence
Comb yarn：It is the yarn being spun into cotton fiber Jing combing spinning units.
The method for manufacturing of cotton yarn is more complicated, in general, has the method for two kinds of spinning, i.e., general comb spins yarn at present
Spin with combing.
(1) general comb spinning process：Distribute cotton → opening picking → cotton carding → drafting → rove → spun yarn → doffing（Divide artificial winder
With two kinds of automatic winding）→ product inspection.
(2) combing spinning process：Distribute cotton → opening picking → cotton carding → drafting → silver lap → combing → drafting → rove → thin
Yarn → doffing（It is divided to two kinds of artificial winder and automatic winding）→ product inspection.
There is resultant yarn noil and tie many, yarn defect height, bar in applicant when JC14.6tex cotton yarns being prepared using combing spinning process
The problems such as dry difference.
The content of the invention
This utility model embodiment provides a kind of cotton yarn production system, the system by A186F types carding machine and
The improvement of FA251C type combing machines is solving the above problems.The technical scheme is as follows：
This utility model embodiment provides a kind of cotton yarn production system, and the system includes A002D type griping cotton machines, A035 types
Mixed cotton slitter, FA106 type porcupine openers, A076E type single beater scutchers, A186F type carding machines, a FA311 type draftings
Machine, FA355 type ribbon lap machines, FA251C type combing machines, the 2nd FA311A type drawing frames, A454E types fly frame and FA506 type spun yarns
Machine；The forward and backward securing cover plate band crosrol web cleaner of the A186F types carding machine, the radical of its front securing cover plate is 4, thereafter
The radical of securing cover plate is 11, and the radical of its removable cover is 84；The cylinder of the FA251C types combing machine is JZX-
The overall eccentric close type cylinder of IIIC-251 type cotton combing sawtooth, its top comb are the close type top comb of corresponding entirety.
Wherein, the tooth of the front securing cover plate of the A186F type carding machines in this utility model embodiment it is close be 558 teeth/
(25.4mm)2；From import to outlet, tooth is close to be respectively 87 teeth/(25.4mm) to its back stationary plate2, 87 teeth/(25.4mm)2、164
Tooth/(25.4mm)2, 164 teeth/(25.4mm)2, 164 teeth/(25.4mm)2, 164 teeth/(25.4mm)2, 279 teeth/(25.4mm)2、
279 teeth/(25.4mm)2, 279 teeth/(25.4mm)2, 362 teeth/(25.4mm)2With 362 teeth/(25.4mm)2。
Wherein, the overall eccentric close type cylinder of the JZX-IIIC-251 type cotton combing sawtooth in this utility model embodiment is total
The number of teeth is 22704 teeth, and its top comb is 280 pin/100.
The beneficial effect brought of technical scheme that this utility model embodiment is provided is：This utility model embodiment is provided
A kind of cotton yarn production system, the system are fallen with solving resultant yarn by the improvement to A186F types carding machine and FA251C type combing machines
Cotton knot is more, yarn defect high, and bar does the problems such as differing from.
Description of the drawings
Fig. 1 is the connection block diagram of the cotton yarn production system that this utility model embodiment is provided；
Fig. 2 is the structural representation of existing carding machine；
Fig. 3 is the structural representation of combing machine.
In figure：1 breast swift, 2 doffers, securing cover plate before 3,4 back stationary plates, 5 removable covers, 6 combing cylinders,
7 top combs.
Specific embodiment
It is to make the purpose of this utility model, technical scheme and advantage clearer, new to this practicality below in conjunction with accompanying drawing
Type is described in further detail.
Referring to Fig. 1, this utility model embodiment provides a kind of cotton yarn production system, and the system includes what is set gradually
A002D type griping cotton machines, A035 type mixed cotton slitters, FA106 type porcupine openers, A076E type single beater scutchers, A186F types comb
Cotton machine, a FA311 type drawing frames, FA355 type ribbon lap machines, FA251C type combing machines, the 2nd FA311A type drawing frames（Twice）、
A454E types fly frame and FA506 type spinning frames etc., above-mentioned each structure can be in different workshops.
Wherein, the structure of A186F types carding machine may refer to the patent of Application No. 201420314361.9, its main comb
Structure includes breast swift 1, doffer 2, front securing cover plate 3, back stationary plate 4 and removable cover 5, and breast swift 1 is located at machine
The middle part of frame, doffer 2 are located at the side of breast swift 1, and the top of breast swift 1 is provided with removable cover 5, breast swift
1 front portion is provided with front securing cover plate 3, and the rear portion of breast swift 1 is provided with back stationary plate 4, front securing cover plate 3 and rear fixed lid
The radical of plate 4 is usually 1-3 roots.A186F type carding machines are improved in the present embodiment, improved as follows：A186F type cotton cardings
The forward and backward securing cover plate band crosrol web cleaner of machine, the radical of its front securing cover plate 3 is 4, and the radical of its back stationary plate 4 is
11, the radical of its removable cover 5 is 84（Originally it was 106, was cylinder standard radical, the close correspondence of tooth was sexually revised, and was this area
Technical staff known to）.
Specifically, the tooth of front securing cover plate 3 is close identical, and the tooth of back stationary plate 4 is close gradually to be increased from import to outlet,
The technique of forward and backward securing cover plate point comb gauge can not be less than point comb gauge of removable cover 5, import gauge slightly larger than outlet every
Away from.
Meanwhile, the present embodiment is also improved to FA251C type combing machines, and combing machine is generally comprised to cotton structure, combing
Machine cylinder 6, top comb 7 and export structure etc., wherein, the upstream of combing cylinder 6 is located to cotton structure, top comb 7 is located at combing machine
The top of cylinder 6, export structure are located at the downstream of combing cylinder 6.Wherein, before FA251C types combing machine is improved it is：Its cylinder
（Combing cylinder 6）Using JZX-III-251 type cotton combing sawtooth entirety standard type cylinder, total number of teeth is 15075 teeth, top comb 7
For 260 pin/100, overall standard type top comb.After improvement it is：The cylinder of the FA251C type combing machines after improvement is JZX-IIIC-
The overall eccentric close type cylinder of 251 type cotton combing sawtooth（The cylinder that the supporting FA251C types combing machine that Jin Feng is produced is used）, its top comb
For the integrally close type top comb of the corresponding entirety of eccentric close type cylinder of JZX-IIIC-251 type cotton combing sawtooth.
Wherein, the tooth of the front securing cover plate 3 of the A186F type carding machines in this utility model embodiment is close identical, and tooth is close to be
558 teeth/(25.4mm)2；From import to outlet, tooth is close to be respectively 87 teeth/(25.4mm) to its back stationary plate 42, 87 teeth/
(25.4mm)2, 164 teeth/(25.4mm)2, 164 teeth/(25.4mm)2, 164 teeth/(25.4mm)2, 164 teeth/(25.4mm)2、279
Tooth/(25.4mm)2, 279 teeth/(25.4mm)2, 279 teeth/(25.4mm)2, 362 teeth/(25.4mm)2, 362 teeth/(25.4mm)2。
Wherein, the overall eccentric close type cylinder of the JZX-IIIC-251 type cotton combing sawtooth in this utility model embodiment is total
The number of teeth is 22704 teeth, and its top comb is 280 pin/100.
Below to comparison production is carried out before and after improvement, A186F types carding machine is distributed cotton in unification before and after improving, same with the time period
The lap of board, spins C14.6tex cotton yarns under the conditions of same process and checks that data are as shown in table 1：
Table 1
| Project | Before transformation | After transformation |
| Sliver impurity/grain g-1 | 35 | 34 |
| Carded sliver impurity/grain g-1 | 38 | 21 |
| Unevenness CV/% | 14.84 | 14.3 |
| - 50% details/km-1 | 13 | 12 |
| + 50% slubbing/km-1 | 158 | 128 |
| + 200% cotton knot/km-1 | 192 | 121 |
| Strongly/cN | 228 | 231 |
As it can be seen from table 1 after improving, bar is dry, slubbing, cotton knot level have all been lifted, Unevenness CV declines 0.54%, thousand
Rice slubbing reduces 30, and km cotton knot reduces 71, and the impurity of the carded sliver reduces 17, and fall is larger.Meanwhile, after testing
Cotton knot becomes tiny, and bearded mote is significantly reduced, and cotton net sharpness, Fiber Straightness, separating degree are all significantly improved.This changes
Enter to improve the quality of the carded sliver, the cotton knot that produces in simultaneously effective reducing rear road drawing-off, yarn defect.
In the case of A186F types carding machine and FA251C types combing machine are simultaneously improved, spin under the conditions of same process
CJ14.6tex cotton yarns check that data are as shown in table 2：
Table 2
| Project | Before transformation | After transformation |
| Yarn cotton knot/grain g-1 | 44 | 19 |
| Yarn impurity/grain g-1 | 25 | 13 |
| Unevenness CV/% | 12.59 | 11.62 |
| - 50% details/km-1 | 2 | 0 |
| + 50% slubbing/km-1 | 27 | 7 |
| + 200% cotton knot/km-1 | 56 | 14 |
| Strongly/cN | 226.9 | 223.6 |
From table 2 it can be seen that the quality of yarn has clear improvement after improving, to resultant yarn strand, km thickness section, km
The improvement of cotton knot clearly, alleviates point comb burden of combing, extends the service life of combing cylinder.
Wherein, " first " and " second " in the present embodiment only plays differentiation effect, without other particular meanings.
This utility model embodiment provides a kind of cotton yarn production system, the system by A186F types carding machine and
The improvement of FA251C type combing machines ties the problems such as many, yarn defect is high, and bar is dry poor to solve resultant yarn noil.
Preferred embodiment of the present utility model is the foregoing is only, it is not to limit this utility model, all in this practicality
Within new spirit and principle, any modification, equivalent substitution and improvements made etc. should be included in guarantor of the present utility model
Within the scope of shield.
Claims (3)
1. a kind of cotton yarn production system, it is characterised in that including A002D type griping cotton machines, A035 type mixed cotton slitters, FA106 types person of outstanding talent
Pig opener, A076E type single beater scutchers, A186F type carding machines, a FA311 type drawing frames, FA355 type ribbon lap machines,
FA251C type combing machines, the 2nd FA311A type drawing frames, A454E types fly frame and FA506 type spinning frames；
The forward and backward securing cover plate band crosrol web cleaner of the A186F types carding machine, the radical of its front securing cover plate is 4, thereafter
The radical of securing cover plate is 11, and the radical of its removable cover is 84；
The cylinder of the FA251C types combing machine is the overall eccentric close type cylinder of JZX-IIIC-251 type cotton combing sawtooth, its top comb
For the close type top comb of corresponding entirety.
2. cotton yarn production system according to claim 1, it is characterised in that the front fixed lid of the A186F types carding machine
It is 558 teeth/(25.4mm) that the tooth of plate is close2；From import to outlet, tooth is close to be respectively 87 teeth/(25.4mm) to its back stationary plate2、87
Tooth/(25.4mm)2, 164 teeth/(25.4mm)2, 164 teeth/(25.4mm)2, 164 teeth/(25.4mm)2, 164 teeth/(25.4mm)2、
279 teeth/(25.4mm)2, 279 teeth/(25.4mm)2, 279 teeth/(25.4mm)2, 362 teeth/(25.4mm)2With 362 teeth/
(25.4mm)2。
3. cotton yarn production system according to claim 1, it is characterised in that the JZX-IIIC-251 types cotton combing sawtooth
Total number of teeth of overall eccentric close type cylinder is 22704 teeth, and its top comb is 280 pin/100.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620935545.6U CN206089941U (en) | 2016-08-25 | 2016-08-25 | Cotton yarn production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620935545.6U CN206089941U (en) | 2016-08-25 | 2016-08-25 | Cotton yarn production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206089941U true CN206089941U (en) | 2017-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620935545.6U Expired - Fee Related CN206089941U (en) | 2016-08-25 | 2016-08-25 | Cotton yarn production system |
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| CN (1) | CN206089941U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108677277A (en) * | 2018-05-22 | 2018-10-19 | 柳州市卓洋纺织有限公司 | A kind of reuse method of waste cotton |
-
2016
- 2016-08-25 CN CN201620935545.6U patent/CN206089941U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108677277A (en) * | 2018-05-22 | 2018-10-19 | 柳州市卓洋纺织有限公司 | A kind of reuse method of waste cotton |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170412 Termination date: 20180825 |